Capital Sirius 405 User manual

NOTES
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TECHNICALDATA
DIMS
mmA
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B
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C
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D
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E
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F
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G
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WEIGHT
(kg)MAXFUELLOADkg (ANTHRACITE)
MINFLUE
DRAFT(Pa)
SIRIUS
405
580405205440360100130705.3312
SIRIUS
545
610545285485340140165908.6412
SIRIUS
645
7006453005804201001501401012
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FLUEGAS
TEMPAT
SPIGOT
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FLUEGASMASS
FLOW
FLUE
DIA
VENT
REQMT
VENTRQMTWITH
DRAFTSTABILISER
SIRIUS
405
446°C3.4g/s(wood)125mmNONE1500mm²
 4.7g/s(ancit)125mmNONE1500mm²
ASTESTEDTOTHEREQUIREMENTSOFEN13240FORINTERMITTENTUSE
Dimensionsmayvaryslightly,themanufacturersreservetherighttoadjustthemwithoutnotice.Outputsstated
areunderidealtestconditions.Variationsmayoccurduetoinstallation,atmosphericconditionsandfuelquality.
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OUTPUT(kW)Sirius405
[Efficiency]
Sirius545
[Efficiency]
Sirius645
[Efficiency]
Cycle
(hours)
Anthracite(0.75kg
loads)4.6[73%]8.42[79%]10.5[76%]4
Hardwoodlogs(less
than20%moisture
content–1kgloads)
4.9[78%]8.9013.81
Coal(E)
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4.36.57.84
Peat(E)
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4.78.3810.752
Closedfirebriquettes
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4.68.6410.224
OUTPUTSSTATEDAREUNDERIDEALTESTCONDITIONS.VARIATIONSWILLOCCURDUETOINSTALLATION,
ATMOSPHERICCONDITIONSANDFUELQUALITY.E–CALCULATEDESTIMATE
20

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CapitalFireplaceLimited
Unit12‐17,HenlowTradingEstate,HenlowCamp,Herts.SG166DS
01462813138
www.capitalfireplaces.co.uk
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Sirius405,545and645
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APPROVED‐CONFORMINGTOEN13240:2001
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INSTALLATIONANDOPERATINGINSTRUCTIONSFORTHESIRIUSFAMILY
OFCASTIRONMULTI‐FUELSTOVES
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PLEASELEAVETHISBOOKLETWITHTHEHOUSEHOLDER
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TheSiriusStovesoperateatveryhightemperatures.Allpersonsincludingchildren
andtheinfirmshouldbewarnedofthisandnotallowedtotouchanysurfaceswhilstin
use.Theoperatormustusethetoolsprovided.Thegloveprovidedisatool.
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EXPLODEDVIEW
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TROUBLESHOOTING
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1. POORHEATOUTPUT
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A. Stovetoosmallforroom
Seekadvicefromaqualifiedheatingengineerasto(kW)output
requiredforroomsize.Asaguidelinethevolumeoftheroomincubic
feetdividedby500i.e.room15’x15’x8’wouldrequire3.6kWapprox.
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B. Chimneyand/orfluepiperestricted,roomventilationrestricted.
OnInstallationthesewillhavebeencheckedbutregularmaintenance
isnecessaryasconditionscanchangei.e.sootbuildup,birdsnesting,
masonryfall,dustbuilduporfurnitureblockingvents.
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C. Poorqualityfuel.
Onlyburndryseasonedtimber,softwoodshavealowerheatoutput
thanhardwoodsperhour.Solidfuelsvaryinheatvalue,checkwith
yourcoalmerchantastosuitability.
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2. DIRTYGLASSPANEL
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A. Generallycausedbypoorfuelquality,see(1c)
B. Usesecondaryairslide(Airwash)forglasspanel
C. Fireburningtoolow,opentheairventsonthestovetocreateahot
fire,thismay‘burn’theglassclean.
D. Ifglassrequirescleaninguseglasscleanerrecommendedbyyour
supplier,onlyuseglasscleaneroncoldglass.DONOTUSEany
abrasivesorscrapers,thesewillscratchtheglassmakingtarbuildup
hardertoremove.
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18
1

UN‐BURNTFUEL
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Insufficientairreachingfuel.Openprimaryairslide,thiswillsupply
combustionairtoburnfuelfully.
Checkashpanisfull,emptyifrequired.Frontbar/fretmaybe
blocked,de‐ashwiththeriddler.Checkforjammedclinkerornailsin
gratewhenfiresoutandcold.
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3. SMOKEANDFUMESENTERINGROOM
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TheseareverydangerousandmustNOTbetolerated.Openwindow
areallowfiretoburnout,seekexpertadviceimmediately.DONOT
USEstoveuntiltheproblemissolved.AlistofQualifiedEngineersis
availablefrom
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UKSolidFuelAssociation
7SwanwickCourt
Alfreton
Derbyshire
DE557AS
Tel.08456014406

R.o.I.
IrishNationalFireplaceOrganisation
162ChapelStreet
Dublin
Tel.018015959
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4. CHIMNEYFIRE
Identifiedbyloudroaringsounds,densesmokeandsparksexiting
chimney.Shutdownairsupplytostovebyclosingairvents,closestove
doorfully,callFireBrigadeimmediately.Regularchimneymaintenance
willpreventchimneyfires.SeekadvicefromaQualifiedChimneySweep.
Chimneysmustbecheckedatleastannuallyormoreoftenwhenbitumous
coalandpoorqualitysmokeyfuelsareused.Ifthisapplianceiswell
maintainedandusedcorrectlyinaccordancewiththeseinstructionsitwill
givemanyyearsofefficientserviceandprovetobeanexcellent
investment.
CONTENTS
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PAGE
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EXPLODEDVIEW1
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PARTSLIST2
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ASSEMBLY3
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INSTALLATION3
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INGLENOOKINSTALLATION5
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REARFLUEINSTALLATION7
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INFILLEDMASONRYINSTALLATION8
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OPERATION10
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SAFETYNOTES14
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SEASONALMAINTENANCE15
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GENERALMAINTENANCE16
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TROUBLESHOOTING18
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TECHNICALDATA20
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19

ASSEMBLY
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RemoveLegs,collar,blankingplateandaccessorypackfromthestove.Thecollar
canbefittedtoporrear.
ThelegsarefittedbyscrewingtheM8studsintothelegpositionsunderneaththe
stove,locatingthelegsinpositionandusingthelargewashers,springwashers
andhexagonalnutstosecuretheminplace.Thelegscanbefittedatfrontofash
liporrearward.
Tomakeeasierforhandlingoninstallation,removethebaffleplate,sidebricks,
backbrickanddoor.Placeinasecureplacetoavoiddamage.Refitafter
installation.
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INSTALLATION,OPERATIONANDMAINTENANCE
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IMPORTANT:THISAPPLIANCEMUSTBEINSTALLEDBYACOMPETENT
PERSONANDMUSTCOMPLYWITHNATIONALBUILDINGREGULATIONSAND
LOCALBY‐LAWS.UNLESSTHEINSTALLERISQUALIFIEDTOAPPROVE
INSTALLATIONTHENAPPROVALMUSTBESOUGHTFROMYOURLOCAL
BUILDINGCONTROLDEPARTMENT.THESUPPLIERSACCEPTNO
RESPONSIBILITYIFTHEADVICEISNOTCOMPLIEDWITH.THISAPPLIANCE
HASBEENEXTENSIVELYTESTEDFORSAFETYANDEFFICIENCY,DONOT
ATTEMPTTOMODIFYIT.ALWAYSUSEGENUINEREPLACEMENTPARTSAS
RECOMMENDEDBYYOURSUPPLIER.FAILURETOADHERETOTHISADVICE
COULDINVALIDATEYOURGUARANTEE.
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INSTALLATION
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Checkthechimneyisingoodcondition,dry,freefromcracksandobstructions.
Thediameteroftheflueshouldnotbelessthan150mmandnotmorethat
230mm.Ifanyoftheserequirementsarenotmet,thechimneyshouldbelinedby
asuitablemethod.
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Thechimneyheightandthepositionofthechimneyterminalshouldconformto
BuildingRegulations.
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GENERALMAINTENANCE
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BafflePlate
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Thisshouldberemovedatleastonceamonthtopreventabuildupofsootorfly
ashwhichcouldleadtoblockedfluewaysanddangerousfumeemission.Ifbaffle
plateisremovedthechimney/fluecanbesweptthroughtheappliance.
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Toavoidabuildupofsootonthebaffle(theplateinsidethestoveabovethe
grate)thismustberemovedandcleanedperiodically.Thisplatelocatestheback
andsidefirebrickssonoteitspositionbeforeremoval.Toremove,liftplateand
removeonesidebrick,thiswillallowplatetodropandaidremoval.Toreplace,
positionbaffleplateonbackandsidebrick,liftplateandreplaceremainingbrick,
makesureitislocatedinposition.Thismustbedonewhenthestoveiscold.
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BafflePlateRemovalandReplacement
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Notepositionbeforeremoval.Toremovebaffleplate,liftupandremoveoneside
brickleftorright.Thebaffleplatecannowbemanipulatedoutofthestovedoor
opening.Removetheremainingbackandsidebrick—asthebricksarefree‐
standingnodamagecannowoccurduetobricksfallingover.
Toreplace,placerearbrickinpositionandonesidebrick.Manipulatebaffleinto
positionandfitremainingsidebrick.Makesureallpartsarelocated.
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GrateRemovalSirius405
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TheSirius405hasasinglerotatinggrateoperatedbyanattachedriddlingrod.To
remove,unscrewcontrolknobandrotategrateoutofitsguidehole.Thecentre
gratecannowberemoved.Toreplacegrate,reversethisprocedure.Noteposition
ofgrateriddlingrodasitconnectstograte.Thehookontheendoftherodpasses
underandupthroughthearmholeonthegrate.Iftheremovaloftheoutergrate
isrequiredthenthebaffleplate,rearandsidebrickswillrequireremoval.The
outergratewillthenliftoutoffitsstops.
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316

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Grate Removal Sirius 545
TheSirius545hastworotatinggratesjoinedbyaconnectingrod.Thesecanbe
removedasSirius405butoneoftheconnectingrodscrewswillneedtobe
unscrewed(M6sockethead).Theseareunderthegrate.Itissometimeseasierto
removecompletegrateassemblyasdescribedinFirefox5removalinstructions.
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StoveBody
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Thestoveisfinishedwithaheat‐resistantpaintandthiscanbecleanedwithasoft
brush.Donotcleanwhilstthestoveishot,waituntilithascooleddown.The
finishcanberenovatedwithasuitablebrandofpaint.
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GlassPanels
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Cleantheglasspanelswhencoolwithaproprietaryglasscleaner.Highlyabrasive
substancesshouldbeavoidedasthesecanscratchtheglassandmakesubsequent
cleaningmoredifficult.Wetlogsonheatedglass,abadlyaimedpokerorheavy
slammingofdoorscouldcracktheglasspanels.Theglasswillnotfracturefrom
heat.
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Chimney

Checkthechimneyeachyearbeforestartingtouseyourstoveforthewinter.
Birdsmayhavenestedinthechimneyorthemasonrymayhavecracked.Both
chimneyandfluepipemustbesweptatleastonceayear.Itisrecommendedthat
youhaveyourchimneyswepteverysixmonths.Itmaybenecessarytosweep
morefrequentlywhendampwoodisburntregularly.










PARTSLIST



KEYSIRIUS
405
SIRIUS
545
SIRIUS
645DESCRIPTION
1FFX008FFX8008FFX12008FlueCollar
2FFX009FFX8009FFX12003E

FlueBlankin
g
Plate(Ex
p
andin
g
flan
g
eforSirius645

3,5,6FFX001FFX8001
FFX12034,36and

37StoveBody(Rear,Right,LeftPanel)
4FFX003FFX8003FFX12003

StoveTop
7FFX002FFX8002FFX12002

StoveBase
8FFX005N/AFFX12005

GrateSupport
9FFX006N/AFFX12005B

Grate
10FFX007FFX8007FFX12007AND

12007F
StoveBafflePlate(includesBafflePlateFramefor
Sirius645)
11FFX012FFX8012FFX120012

SideBrick
12FFX013FFX8013FFX120013

BackBrick
13FFS4010FFS5010FFS6010

LegSet(4pcs)
14,15FFS4004FFS5004FFS6004

StoveDoor+FrontPanel(twodoors

fortheSirius

16FFX014FFX8014FFX12014

AshPan
17FFX011FFX8011FFX12011

FrontBar/Fret
18FFX024FFX8024N/A

SecondaryAirDuct
19FFS4018FFS5018FFS6018

DoorGlass(twopanesfortheSirius645)
20FFX027FFX8027FFX12027

GlassSeal
21FFX026FFX8026FFX12026

DoorSeal
22FFX023FFX8023FFX12023

SecondaryAirSlide
23,26,30FFS4022FFS5022FFS6022

Primary,Secondary+RiddlingKnobSet
24FFX021FFX8021FFX12021

Airslideguideplate(twoforSirius645)
25FFX020FFX8020FFX12020

PrimaryAirSlide
27FFS029FFS029FFS029

OperatingTool
28FFS1FFS1FFS1

HeatResistantGlove
29FFS4015FFS5015FFS6015

GrateRiddlingRod
31FFS4016
AND17
FFS5016
AND17
FFS6016AND6017

DoorHandleAssembly
32FFX019FFX019FFX019

DoorGlass

Retainin
g
Tabs(ordertwosetsfroSirius

33FFS028FFS028FFS028

HingePin
35N/AFFX8030N/A

GrateConnectingBar
36N/AFFX8005FFX12005

GrateSupportPlate
37N/AFFX8006LN/A

Grate(LH)
38N/AFFX8006RN/A

Grate(RH)
40N/AN/AFFX12038

Gratepivotblock(notshown)
41N/AN/AFFX12024

Airwashdeflectorplate(notshown)
42N/AN/AFFX12031

Airduct(notshown)
43N/AN/AFFX12032

HeatShieldPrimary(notshown)
44N/AN/AFFX21033

HeatShieldSecondary(notshown)




2
17


TypicalInstallationForInglenookFireplaces

Inglenookfireplacescanhaveverylargeborechimneys.Checkwithyourinstaller
–youmayneedastainlesssteelflexiblelinerforsolidfuelfitting.Aclosureplate
mayalsoberequired.








SAFETYNOTESFORYOURGUIDANCE

FIRESCANBEDANGEROUS–AlwaysuseafireguardtoBS6539specificationin
thepresenceofchildren,theelderlyortheinfirm.Informallpersonsofthe
dangersofhightemperaturesduringoperationofapplianceincludingthestove
pipeuseoperatingtoolsprovided.

DONOTOVERFIRE–itispossibletofirethestovebeyonditsdesigncapacity,
thiscoulddamagethestove,sowatchforsignsofoverfiring–ifanypartofthe
stovestarttoglowred,thefireisinanoverfiresituation,andthecontrolsshould
beadjustedaccordingly.Neverleavethestoveunattendedforlongperiods
withoutadjustingthecontrolstoasafesetting–carefulairsupplycontrolshould
beexercisedatalltimes.

WARNING–FUMEEMISSIONS

Whenproperlyinstalledandoperated,thisappliancewillnotemitfumes.
Occasionalfumesfromde‐ashingandrefuellingmayoccur.Persistentfume
emissionmustnotbetolerated.

Iffumeemissiondoespersist,thenthefollowingimmediateactionshouldbe
taken–
1. Evacuatetheroom,openingdoorsandwindowsonyourexittoventilate
theroom.
2. Letthefiregoout,orejectandsafelydisposeoffuelfromtheappliance.
3. Checkforaflueblockageandcleanifrequired.
Donotattempttorelightthefireuntilthecausehasbeenidentifiedand
corrected.Ifnecessary,seekprofessionaladvice.

DONOTFITANEXTRACTORFANINTHESAMEROOMASTHISAPPLIANCE








514


SEASONALMAINTENANCE


Iftheapplianceisnottobeusedforanylengthoftime,e.g.summermonths,then
itisrecommendedthattheapplianceiscleanedoutthoroughly.Airslidesshould
belightlyoiledandleftpartiallyopentoallowaircirculation.Regularmonitoring
oftheinsidecomponentswillidentifycondensationorwateringress.Ifthese
problemsoccur,thentheapplianceneedstobedriedandthecauseofthe
problemrectified.Afterashutdown,andbeforereuse,theapplianceshouldbe
cleanedagainandthechimneyswept.

Removebaffleplate,bricklinings,checkoperationofgrate,checkflueforany
possibleblockages.Itisadvisabletohavethechimneysweptatleastonceoreven
twiceperyear.Iftheapplianceisinconstantuse,theuseofbitumascoalorpoor
qualitywoodmakesfluessootandtarupmorefrequently.

Basicmaintenancecanbecarriedoutbytheapplianceoperator,i.eremovalof
baffleplate,bricks,grate,glassreplacementandmustbedonewhentheappliance
iscold.Anystructuralrepairs,i.e.panelcollarreplacementorstovepipemustbe
carriedoutbyasuitablyqualifiedengineer.










Afluedraughtofminimum12Pascalsandamaximumof15Pascalsisrequiredfor
satisfactoryapplianceperformance.Thefluedraughtshouldbecheckedunder
fireathighoutputandifitexceedstherecommendedmaximum,adraught
stabilisermustbefittedsothattherateofburningcanbecontrolled,andto
preventoverfiring.

Ifyouhaveanydoubtsaboutthesuitabilityofyourchimney,consultyourlocal
dealer/stockist.

Thechimneymustbesweptbeforeconnectiontothestoveandswepteverysix
monthsthereafter.
Anexistingfireplaceopeningcanbebrickeduporsealedwitharegisterplate,
2.5mmsteelsheetorconcrete.Ashortlengthofflue
pipenosmallerindiameterthanthestoveflueoutletorthemanufacturer’sstated
fluesizemaythenbeusedtoconnectthestovetothechimney.Thisfluepipe
shouldbeofcastiron,316gradestainlesssteelorvitreousenamelled,nominal
thicknessof1.2mm.Ensurethatthefluepipeendisnocloserthan76mmtothe
sideorrearchimneywalls.







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


15
4

TypicalRearFlueInstallationwithcleanoutdoor.

Ideally,theoldfireplaceshouldbefilledinsothatthereisasmoothstreamlined
entryintotheflue.

Thelengthofthehorizontalrunofthefluepipemustnotexceedtheflueoutlet
diameteronthestove–125mm

Itisessentialthatallconnectionsbetweenthestoveandchimneyfluearesealed
andmadeairtight.

BothchimneyandfluepipemustbeaccessibleforcleaningandifALLpartsofthe
chimneycannotbereachedthroughthestove,asootdoormustbefittedto
enablethistobedone.





RecommendedFuels
Seasonedwood–moisturecontentlessthan20%
SolidFuel–Anthracitelargenuts,briquettessmokelessfuel,IEAncit,Phurnacite,
Taybrite,HomefireOvalssuitableforclosedappliances.
Pleasenotethatwhenrefuellingwithsolidfuel,donotpilefuelhigherthan30
degreesfromthefrontbarrearwards–over‐fuellingcanproducetemperatures
beyondthedesignedratingoftheappliance,causingdamagetointernalparts.
Thisapplianceisdesignedtobeoperatedwiththedoorclosed,exceptfor
refuelling.Notonlyisitunsafetooperatewiththedooropenbuttheappliance
efficiencywillbesignificantlyreduced

LightingTheStove

Itisessentialthatyouhavetwoorthreesmallfiresbeforeyouoperatethestove
toitsmaximumheatoutput.Thisistoallowthepainttocureandcastingtorelax
andconsolidatelocation.Werecommend‘runningin’procedureafterlong
shutdownstopreservelifeofstove.Duringthisyoumaynoticeanunpleasant
smell.Itisnottoxic,butforyourcomfortwewouldsuggestthatduringthis
periodyouleavedoorsandwindowsopen.

First,loadthefirewithstartingfueli.e.paper,drykindlingtimberand/orfire
lightersinthemodechosen,eitherwoodorcoal.

Lightthefireatbaseleavingallaircontrolsopen.Allowthefueltoreachasteady
glowandbuildupthefiregradually.Onceyouhaveagoodfireestablishedacross
thegratebed,furtherfuelcanbeaddedasrequired.

Whenyourfueliswellalightyoucanstarttorestricttheprimaryairintake.Ifyou
areburningonlywood,theprimaryaircontrolcanbefullyclosed.Ifyouare
burningsolidfuelyouwillrequiremoreprimaryair.Yourstoveisburningwith
maximumefficiencywhenabrightfireisachievedusingminimumairinlet.


7
12

Thestovecanbebankedupforlongperiods.Whenburningsolidfuelemptythe
ashpan.Openaircontrolsandletthefireburnbrightlyforashortperiod.Refuel
andcloseaircontrols,theexactsettingrequiredwilldependonthefuelusedand
thechimneydrawsosometrialanderrorandpracticewillbenecessary.Torevive
thefire,openaircontrolsuntilthefireisburningbrightly,de‐ashifnecessary
(solidfuelonly)andrefuel.Setaircontrolsasrequired.

SolidFuels
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Werecommendthemajorityofapprovedmanufacturedsmokelessfuels.
Householdcoal,whichis‘smokey’fuel,canalsobeusedbutnotethatdifferent
typeswillgivedifferentperformances.Useasanincineratorisnotrecommended
asfumesfromplasticsetcwillcausepollutiontotheatmosphereandwilldamage
stovesinternally.
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PETROLEUMCOKEFUELSORHOUSEHOLDWASTESHOULDNOTBE
BURNTINTHISAPPLIANCE
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Shouldanydifficultiesariseoverfuelqualityorsuitability,consultyourlocal
supplierorSolidFuelAdvisoryService.
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TypicalInstallationForInglenookFireplaces–SideView
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