Capt'n Cook BCC3B14ALP User manual

Manual# P80151139E -Date:2014/12/19
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcanmeltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesof ignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOR
OUTDOORUSEONLY.
Never useyourgasgrillinagarage,porch,
shed,breezewayoranyotherenclosedarea.
Never obstructthe flowofventilation air
around yourgasgrill housing.
Never disconnectthe gasregulatororanygas
fitting while yourgrillislit. Alitgrill canignite
leakinggasandcauseafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
Ÿ
Ÿ
Ÿ
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Ÿ
Ÿ
WARNING
! !
Ÿ
Grill Information Center:
Ÿ
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL#
__________________
(seesilverCSAlabelonbackofcart)
IMPORTANT:
Ÿ
FREEHELP
FROMTHEGRILLEXPERTS
Grand Hall isthe expertonthisproduct
andtrained tohelpyouwith:
visitwww.grandhall.comorcall:
1-800-474-5587
Monday-Friday8:00am-4:30pmPST
AssemblyQuestions
GrillOperation
ReplacementofDamagedorMissingparts
Ÿ
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BCC3B14ALP/NG BCC5B14ALP/NG
Operator'sManual
LiquidPropaneGas(LPG)Grill
ModelsBCC3B14ALP&BCC5B14ALP
NaturalGas(NG)Grill
ModelsBCC3B14ANG&BCC5B14ANG

TableofContents
Primary SafetyWarnings............................1-3
Pre-AssemblyInstructions................................3
PartDiagramsand Lists............................4-10
AssemblyInstructions.................................11-15
Use&CareInstructions:
•GasSafetyand LeakTests..............16-18
•NaturalGasConnection............................19
•LightingInstructions..................................20
•Troubleshooting...........................................21
CleaningandMaintenance.......................22-23
CookingGuide..........................................A1-A5
FrequentlyAsked Questions..................A6-A7
Warranty...........................................Back Cover
2
Donotstoreorusegasolineorother
flammableliquidsorvaporsinthe
vicinityofthisoranyotherappli-
ances.
AnLPcylindernotconnectedfor
useshallnotbestoredinthevicinity
ofthisoranyotherappliance.
1.
2.
•LPGmodelsmustbeusedwithLiquidPropane
Gasandtheregulatorassemblysupplied.Natural
GasmodelsmustbeusedwithNaturalGasonly.
Anyattempttoconvertthe grillfromonefueltype
toanotherisextremelyhazardousandwillvoidthe
warranty.
Keepgas regulatorhose awayfromhotgrill sur-
faces and dripping grease.Avoidunnecessarytwist-
ing ofhose.Visuallyinspecthose priortoeach use
forcuts,cracks,excessivewearorotherdamage.
Ifthehose appearsdamageddo notuse thegas
grill.Call 1-800-474-5587 foracertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproduced when using this
productcontainchemicalsknowntotheStateofCali-
forniatocause cancer, birthdefects,orotherreproduc-
tiveharm.
Brass componentson thegrill,such as hose fittings,
propanecylindervalves (soldseparately)and burner
valvestems,containleadwhich isknowntotheState
ofCaliforniatocause cancer, birthdefects,orother
reproductive harm.
Neveruse charcoal orlighterfluidinthisgas Grill.
Failuretocomplywiththese instructionscouldresult
inagrease fireorexplosion thatcouldcause serious
bodilyinjury,deathorpropertydamage.
Beforeeach use ofyourgrill, inspecttheGrease
Receptacleand insideof theGrill Bowltobesurethere
isno excessivegrease and debrisbuildup.Cleanthe
Grease Receptacleand insideoftheGrill Bowlfre-
quentlytoeliminategrease/debrisbuild-upand to
preventgrease fires. Failuretocomplywiththese
instructionscouldresult inagreasefireand even a
subsequentexplosionthatcouldcauseseriousbodily
injury,deathorpropertydamage.
•
•
•
•
!
Thisappliance,when installed,mustbe electri-
callygrounded inaccordancewithlocalcodes
or,inthe absenceoflocalcodes,withthe
National Electrical Code,ANSI/NFPA 70, orthe
Canadian Electrical Code,CSA C22.1.
Keep anyelectricalsupplycordand the fuel
supplyhoseawayfromanyheated surfaces.
•
•
WARNING !
DANGER
!!
1.
2.
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
WARNING
! !
WARNING
! !
Never coverorwraptheCooking Grids,bottom
oftheGrill Bowl,Grease Receptaclewithalumi-
numfoil oranyothermaterialthatwill absorb
grease.
! !
WARNING

Pre-AssemblyInstructionsForYourSafety
CAUTION
! !
Failuretocomplywiththeseinstructionsmay result
inahazardoussituationwhich,ifnotavoided,may
resultininjury.
Forsafeoperation ensuretheGas ValveAssembly
OrificeisinsidetheBurnerTubebeforeusing your
grill.(See figure). IftheOrificeisnotinsidethe
BurnerTube,lightingthe Burnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
METHOD 1:Bend astiff wireorwirecoathanger
intoasmall hook as shownand run thehook
through theBurnerTubeand insidetheBurner
severaltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexiblehandle
and run thebrushthrough theBurnerTubeand
insidetheBurnerseveraltimes toremoveany
debris.
METHOD 3:Use anairhose toforceairthrough
each BurnerTube.Theforcedairshouldpass
debrisorobstructionsthrough theBurnerand out
thePorts.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
9
3
1.
2.
3.
4. Refertothefigurebelowandperformone ofthese
3cleaningmethods:
CarefullylifteachBurnerupandaway fromtheGas
ValveOrifice.
CheckandcleanBurner/Venturi Tubesfor insectsand
insectnests.Acloggedtubecanlead toafirebeneath
the grill.
Spidersand small insectscanspinwebsand nest
inthegrill BurnerTubes during transitand ware-
housing which canleadtoagas flowobstruction
resulting inafireinand around theBurnerTubes.
Thistypeof"FLASHBACK FIRE"cancause serious
grill damageand createanunsafeoperating con-
dition fortheuser.
Toreduce thechance ofFLASHBACK FIRE
you mustcleantheBurner Tubes as follows
before initialuse. Alsodo thisatleastoncea
monthinsummerand fall orwheneverspidersare
activeinyourarea,and ifyourgrill has notbeen
usedforanextendedperiod oftime.
Remove theRcotter pinfromtherear ofeachBurner
usinganoseplier.
WARNING: Grease cangetveryhot. AlwayshandletheGrease
ReceptaclewithaflameretardantBBQmitt. Beforeremoving
theReceptacle,alwaysbesurethatthegrill has properly
cooled.BeawarethattheReceptacledoescontaingrease
andbeextremelycarefulwhenremoving the Receptacleto
preventspillage.Failuretofollowthese instructionscould
cause serious bodilyinjuryorpropertydamage.
Grill Installation Codes
Theinstallation mustconformwithlocalcodes or, inthe
absenceoflocalcodes,witheithertheNationalFuelGas
Code,ANSIZ223.1/NFPA 54,NaturalGas and Propane
Installation Code,CSA B149.1,orPropaneStorageand
Handling Code,B149.2.
•
•
•
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
protectiveworkgloves
protectiveeyewear
Youwillneedassistancefromanotherpersontohandle
thegrillandotherlarge,heavy parts.
Openlidofshippingcarton.Removetopsheetof
cardboardandpacking materials.Lay cardboardsheet
onflooranduseasaworksurfacetoprotectfloorand
grillpartsfromscratches.
Youmayslicethecartonfrontcornerswithautilityknife
tolayopenthecarton frontpanel.Thisallowsyou to
raise theLidand remove thecomponentspackedin-
side,makingiteasiertolift.
UsetheHardwareandPartDiagramstoensureall items
areincluded andfreeofdamage.
Donotthrowawaythebagsofhardwarethatarein-
cluded withboxedparts.These arerequiredforassem-
bly.
Donotassembleoroperatethe grillifitappearsdam-
aged.If therearedamagedormissingpartswhenyou
unpacktheshippingboxoryou havequestions during
theassemblyprocess call 1-800-474-5587 M-F8AM-
4:30PMPST forassistance.
Orifice BurnerTube
nose plier
BurnerTube BurnerPort Foot
CSA labellocatedon
theback oftheCart
RearPanel.

Hardware Parts List for Models BCC3B14ALP/NG &BCC5B14ALP/NG
4
Hardware Diagramfor Models BCC3B14ALP/NG &BCC5B14ALP/NG
PhillipsHeadScrew
M6X30
Qty.2
Part#S112M0630A
PhillipsHeadScrewM6X15
Qty.18
Part#S112M0615A
SpringWasher
Qty.12
Part#S431M06091
PlainWasher
Qty.12
Part#S411M06161
PhillipsHeadScrew
M4X12
Qty.4
Part#S112M0412A
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06013025B HardwarePack 1 For useinassemblyof CaptainCook
S112M0615APhillipsHead ScrewM6x15 12
S411M06161 PlainWasher 12
S431M06091 SpringWasher 12
S112M0615APhillipsHead ScrewM6x15 6
S112M0630A PhillipsHead ScrewM6x 30 2
S112M0412APhillipsHead ScrewM4x12 4 InstallSideBurner and ControlKnob Seat
AA Battery 1
Screwdriver 1
InstallCasters
InstallSideShelfand SideBurner FrametoBowl
AA Battery
Qty.1
Screwdriver
Qty.1
(BB) (CC)
(DD)
(EE) (FF)
(AA)

PartsDiagramforModelsBCC3B14ALP/NG
5
1
2
3
5
4
6
7
8
9A
10A
18
11
13
14
15
16 19
20
22 23
24
25 26
30
31
33
34
35
36
37
38
40
39
41
42
43
44
44
45
46
17B 21
28
27 32
29
47
48
12A 9B
12B
50
49
10B
51
52
53
17A

PartsList forModelBCC3B14ALP/NG
6
KEY DESCRIPTION PART# QTY
1LidAssembly P0014642K4 1
2TemperatureGauge P00601601C 1
3TemperatureGauge Seat P00614047E 1
4Handle P00205117M 1
5HandleSpacer P06801039F 2
6WarmingRack P01505033H 1
7Cooking GridW186 P01615061H 3
8GrillBowl P0077115F4 1
9A Burner/Main P02003060F 3
9B BurnerBracket P022034584 1
GasValve/ManifoldAssembly(LPG) Y0060825 1
GasValve/ManifoldAssembly(NG) Y0060830 1
10B ManifoldBracket P03327122D 1
11 ElectricWiresSet/Electrode P02614064A 1
12A ProtectivePad P05518112K 2
12B ProtectivePad P05518113K 4
13 ElectricIgnitor, 4ports P02502424F 1
14 ControlPanel P0291393LS 1
15 ControlKnob Seat P034230144 3
16 ControlKnob P03401493V 3
17A GreaseTray P0270537RG 1
17B GreaseReceptacle P02701377A 1
18 SideShelf Connecting Bracket,Left P012020044 1
19 SideShelf Connecting Bracket,Right P012030054 1
20 SideShelf, Left P011250234 1
21 SideBurnerLid P0011560L4 1
22 SideBurnerFrame P011080184 1
23 SideBurnerSeat P02302016K 1
24 SideBurnerHead P02001068A 1
25 SideBurnerCap P02013062D 1
26 SideBurnerPotSupport P00801002F 1
SideBurnerGasValveAssembly(LPG) Y0060827 1
SideBurnerGasValveAssembly(NG) Y0060831 1
28 RegulatorwithHose(LPG) P03647001A 1
29 SideBurnerConnecting Hose P03705106D 1
30 ControlKnob Seat P034230144 1
31 ControlKnob P03401493V 1
32 SideBurnerElectrode withwire P02614065C 1
33 Cart Panel,Top P01001123J 1
34 Cart Panel,Left P07605049B 1
35 Cart Panel,Right P07606053B 1
36 Cart Panel,Rear P07624009B 1
37 Cart Panel,Bottom P01001124J 1
38 Cart Frame, Front P07201007B 1
39 Cart Frame, Rear P07201008B 1
40 TankFasteningStrap(LPG) P05314016V 1
41 Cart Door Y0410018 1
42 HandleSpacer P06801039F 2
43 Handle P00205117M 1
44 CasterSeat P05327072U 2
45 3"Caster withBrake P05112032A 2
46 3"Caster withoutBrake P05112033A 2
47 Cart Reinforced Bracket P03303197K 1
48 Lighting Stick P05507145M 1
49 ProtectivePad P05518113K 1
50 Door Magnet P05523058M 1
10A
27

PartsList forModelBCC3B14ALP/NG
7
KEY DESCRIPTION PART# QTY
51 NGConnectingHose P03705107F 1
52 NGRegulator P03641006C 1
53 Hose,12FT.(NG)3/8"ID(soldseparately) P03721001A 1
HardwarePack P06013025B 1
Operator'sManual P80151146A 1

8
PartsDiagramforModelsBCC5B14ALP/NG
1
3
2
5
4
6
7A
8
9A
18
10A
11
13
14
15
16
19
20
22 23
24
26
25
3130
33
34
35
36
37
38
39
40
41
42
43
44
45
47
46
17B
21
28
27 32
29
48
49
12A 9B
12B
52
53
54
7B
51
10B
50
17A

PartsList forModelsBCC5B14ALP/NG
9
KEY DESCRIPTION PART# QTY
1LidAssembly P0014754K4 1
2TemperatureGauge P00601601C 1
3TemperatureGauge Seat P00614047E 1
4Handle P00205118M 1
5HandleSpacer P06801039F 2
6WarmingRack P01507034H 1
7A Cooking GridW341 P01615060H 2
7B Cooking GridW186 P01615061H 1
8GrillBowl P0077115F4 1
9A Burner/Main P02003060F 5
9B BurnerBracket P022051684 1
GasValve/ManifoldAssembly(LPG) Y0060826 1
GasValve/ManifoldAssembly(NG) Y0060829 1
10B ManifoldBracket P03327122D 1
11 ElectricWiresSet/Electrode P02614066A 1
12A ProtectivePad P05518112K 2
12B ProtectivePad P05518113K 4
13 ElectricIgnitor, 6ports P02502435F 1
14 ControlPanel P0291440LS 1
15 ControlKnob Seat P034230144 5
16 ControlKnob P03401493V 5
17A GreaseTray P0270537RG 1
17B GreaseReceptacle P02701377A 1
18 SideShelfConnecting Bracket, Left P012020044 1
19 SideShelfConnecting Bracket, Right P012030054 1
20 SideShelf,Left P011250234 1
21 SideBurner Lid P0011560L4 1
22 SideBurner Frame P011080184 1
23 SideBurner Seat P02302016K 1
24 SideBurner Head P02001068A 1
25 SideBurner Cap P02013062D 1
26 SideBurner PotSupport P00801002F 1
SideBurner GasValveAssembly(LPG) Y0060827 1
SideBurner GasValveAssembly(NG) Y0060831 1
28 RegulatorwithHose(LPG) P03647002A 1
29 SideBurner ConnectingHose P03705106D 1
30 ControlKnob Seat P034230144 1
31 ControlKnob P03401493V 1
32 SideBurner Electrode withwire P02614065C 1
33 CartPanel,Top P01004095J 1
34 CartPanel,Left P07605049B 1
35 CartPanel,Right P07606053B 1
36 CartPanel,Rear P07624010B 1
37 CartPanel,Bottom P01004096J 1
38 CartFrame,Front P07201009B 1
39 CartFrame,Rear P07201010B 1
40 TankFastening Strap(LPG) P05314016V 1
10A
27

PartsList forModelsBCC5B14ALP/NG
Important: UseonlyGrand Hall replacementparts.TheuseofanypartthatisnotaGrand Hall replacementpartcanbe
dangerousand will alsovoid yourproductwarranty.Keep thisOperator'sManualforconvenientreferralandforpart
replacement.
Fortherepairorreplacementpartsyouneed:
Call 1-800-474-5587 M-F8AM-4:30PMPST
Toobtain thecorrectreplacementpartsforyourgasgrill,pleaserefertothepartnumbersin thispartslist. The
following informationisrequiredtoensureyoureceivethecorrectparts:
1.Modeland SerialNumber(see CSA labelongrill)
2.PartNumber
3.PartDescription
4.Quantityofpartsneeded
10
KEY DESCRIPTION PART# QTY
41 CartDoor, Left Y0410019 1
42 CartDoor, Right Y0410020 1
43 HandleSpacer P06801039F 4
44 DoorHandle P00205117M 2
45 CasterSeat P05327072U 2
46 3"CasterwithBrake P05112032A 2
47 3"CasterwithoutBrake P05112033A 2
48 CartReinforced Bracket P03303197K 2
49 Lighting Stick P05507145M 1
50 ProtectivePad P05518113K 2
51 DoorMagnet P05523058M 2
52 NGConnectingHose P03705107F 1
53 NGRegulator P03641006C 1
54 Hose,12FT.(NG)3/8"ID(soldseparately) P03721001A 1
HardwarePack P06013025B 1
Operator'sManual P80151146A 1

11
AssemblyInstructionsforBCC3B14ALP/NG&BCC5B14ALP/NG
CAUTION :Eventhough itispossibleforoneperson toinstall thisgrill,itisbettertoobtainassistancefromanother
person whenhandling thelarge,heavy pieces.
InstallCasters
Openlidofshipping carton and removepacking materials.Layapieceofcardboardon theground.Withthe
helpofyourassistant, lift and laythegrill on thecardboardcarefullyas shown.
Install twoCasterswithbraketotheCart Seaton theleftsideofcart bottom.And install twoCasterswithout
braketotheCart Seaton therightsideofthecart bottomusing twelve(12)PlainWashers,Spring Washersand
Phillips HeadScrewsM6X15(three foreach Caster)andtightenthescrewssecurelyusingthescrewdriver
provided.
Withyourassistant, standthegrillup carefully.
1
Install SideShelfandSide BurnerFrame
2Loosenthetwopre-installedscrewson bothsides ofRightBowlSidePanelhalfway.
Attach theSideBurnerFrametotheRightBowlSidePanelbymatching theslottedholes on the
SideBurnerFrameintothehalfwayscrewson theRightBowlSidePanel.Press theSideBurner
Framedownwardsuntil itrestsinplace.Next, attach 3PhillipsHeadScrewsM6X15(See "CC"). Do
nottightenthescrewsuntil themiddlescrewisattached.
Align theonemiddleholeon theedgeoftheSideBurnerFramewiththemiddleholeon theRight
BowlSidePanel.Insert the1PhillipsHeadScrewM6X28(See "DD")frominsideofthegrill bowl
and tightensecurely.
Tightenall thescrewssecurelyusing thescrewdriverprovided.
Repeatthesameprocedures fortheSideShelf.
CartSeat
Casterwith
brake
SideBurnerFrame
SideShelf
pre-installed
screw
PlainWasher
Qty.12
Part#S411M06161
SpringWasher
Qty.12
Part#S431M06091
PhillipsHeadScrew
M6X15
Qty.12
Part#S112M0615A
(AA)
(BB)
(CC)
(CC)
PhillipsHeadScrew
M6X30
Qty.2
Part#S112M0630A
(DD)
PhillipsHeadScrew
M6X15
Qty.6
Part#S112M0615A

12
3
4Formodels(BCC3B14ANG &BCC5B14ANG), install NG Regulatorand 12 FootHose
Remove twopre-installed screwsfromNGRegulator.Keep themforthe nextstep.
Installthe NGRegulatorontotheRightCartSidePanelusingthe reserved2screwsandtighten
securely.
Connectthe swivelnutof12FootHosetoNGRegulatorinletasshown.
Insert SideBurnerGas Valvestemthrough theholeon thefrontoftheSideburnerFrame.Then
placetheControlKnob Seatoverthegas valvestem,aligning theholes on theKnob Seat, Side
BurnerFrameand Gas ValveAssembly,tightensecurelyusing two(2)M4x12 PhillipsHeadScrews.
Bend thealuminumtubesoftly.SecuretheSideBurnerBase attheend ofaluminumtubeunder
theSideBurnerSeatusing two(2)M4x12 PhillipsHeadScrewsas shownand tightensecurely.
Makesurethe Electrode goesthroughthe holeontheSide BurnerSeat.
Install ControlKnob ontoGas ValvestemwithOFF position pointing up.
Install SideBurner Gas Valve Assemblyand Control Knob Seat
ControlKnobSeat
ControlKnob
NG Regulator
InletFitting
SwivelNut
12 FootHose
PhillipsHeadScrew
3/16"x3/8"
Qty.2
Part#S112G03061
Alreadyinstalled
inNGRegulator
(EE)
PhillipsHeadScrew
M4X12
Qty.4
Part#S112M0412A

13
5Install Side BurnerAccessories
Place the SideBurnerHead onSide BurnerSeat.Make surethe holeonSideBurnerHead
withtheholeonSide BurnerBasearealigned.
Place the SideBurnerCapovertheSide BurnerHead.
Place the SideBurnerPotSupportinmounting holesonthesurfaceofSide BurnerSeat.
SideBurnerPotSupport
SideBurnerCap
SideBurnerHead
6Formodel(BCC5B14ALP/NG), install DoorHandles
Remove thepreassembledscrewsandspacersfromtheDoorHandles.Reservethe screws
andspacersforthe nextstep.
Installthe DoorHandletoLeftDoorusingthe reserved 2screwsandspacersandtighten the
screwssecurelyusingthescrewdriverprovided.
Repeatthesamestep fortheRightDoor.
DoorHandle
HandleSpacer

8Install IgnitorBattery
RemoveIgnitorCapfromControlPanel.
PlacesuppliedAA batteryintotheIgnitorSlotwithpositivepolefacing you.
Install theCapand Spring overtheAA batteryand tightensecurely.
14
GreaseReceptacle
AA Battery
Cap
7Install Grease Receptacle
Installthe GreaseReceptaclefromthe rearofthe grillbyplacingit inthe bracketsunderthe
greasedrainingtrayasshown.
IgnitorSlot
+
-
(FF)
AA Battery
Qty.1

15
FinalGrill AssemblyStep
When you havefinished assemblingyourgrill,
besurethatallscrewsaretightenedforsafe
operationofyourgrill.
Beforeeachuseofthegrill,makesurethe
GreaseReceptacleisfullyseatedundertheGrill
Bowl.
CAUTION: Beforeeach use ofyourgrill, inspect
theGreaseReceptacleandinsideoftheGrillBowl
tobe surethereisno excessive grease and
debrisbuildup.CleantheGrease Receptacleand
insideofthe GrillBowlfrequentlytoeliminate
grease/debrisbuild-upandtopreventgreasefires.
(formodels BCC3B14ALP/NG)
Cooking Grids
SparkElectrode
Tip
Burner
AA Batterymaybeinstalledbackwards.
Electricwires maybe loose.Removethe AA
Batteryandinspectthe IgnitorJunctionBox
found behind the ControlPaneland recon-
nectanyloose wires.
-
-
Main/SizzleBurner ElectrodeCheck
Withtheassistance ofanother person,
perform thisElectrodeCheck before
proceeding.
9
Besureall ControlKnobsaresetto"OFF"and
opentheGrill Lid.
Haveyourassistantstand totherightofthe
grill and look towardthefrontofthegrill bowl.
Never putyourfaceinsidetheGrill Bowl.
Press theIgnitorCap.You shouldheara
"clicking"sound.Yourassistantshouldsee a
bluesparkbetweentheBurnerand Spark
ElectrodeTip.IfasparkispresenttheElec-
trodeTipsareproperlypositioned.
Ifno spark,check thefollowing situation:
ThistestwillensurethattheSparkElectrode
Tipsareproperlypositionedso yourgrilllights
easily.
Install Cooking Components
11 Placethe CookingGrids onthe ledge above
theBurners.
Placethe WarmingRack intotheslotsonGrill
BowlSide Panels.
WarmingRack
Cooking Grids
SideBurner ElectrodeCheck
10 Push andturnSideBurnerControlKnobtoHI.
Lookforsparkbetween electrodetipandBurner.
If youdon'tseeasparkfromthe sideburner,
adjustthegap between theelectrodetipand
burnerportto3/16"wide.
(formodels BCC5B14ALP/NG)
SparkGap3/16"
WarmingRack

16
USE AND CAREINSTRUCTIONS
CORRECTLPGASTANK USE
The LPGastankmustbe constructed andmarkedin
accordancewiththe Specifications forLP-GasCylinders
oftheU.S.DepartmentofTransportation(D.O.T.)orthe
NationalStandardofCanada,CAN/CSA-B339,Cylinders,
SpheresandTubesforTransportationofDangerous
Goods,and Commission;as applicable.
The LPGastankmusthave ashutoffvalve,terminating
inanLPGassupplytankvalveoutlet,thatiscompatible
withaType 1tankconnectiondevice.TheLPGastank
mustalsohave asafetyreliefdevicethathasadirect
connectionwiththe vaporspace ofthetank.
The tanksupplysystemmustbe arranged forvapor
withdrawal.
The LPGastankmusthave acollartoprotectthe tank
valve.
Neverconnectan unregulated LPgastanktoyourgas
grill. Thegasregulatorassemblysupplied withyourgas
grillisadjustedtohavean outletpressureof11"water
column(W.C.)forconnectiontoan LPgastank.Only
usethe regulatorandhoseassemblysupplied withyour
gasgrill.Replacementhoseand regulatorassembly
mustbe identicaltothoselisted inthe partslistofthis
Operator'sManualasspecifiedbyGrandHall.
Have yourLPGasdealercheckthereleasevalve after
everyfillingtoensureitremains freeofdefects.
Always keepLPGastankinuprightposition.
DonotsubjecttheLPGastanktoexcessive heat.
Neverstorean LPGastankindoors.Ifyoustoreyour
gasgrillinthegarage always disconnectthe LPGas
tankfirstandstoreit safelyoutside.
LPGastanksmustbestored outdoorsinawell-
ventilated areaandoutofthe reachofchildren.
Disconnected LPGastanks mustnotbestoredina
building,garageoranyotherenclosed area.
The regulatorandhose assemblycanbe seenby
openingthe cartdoor.They mustbe inspectedbefore
eachuseofthe grill. Ifthe hoseisdamaged inanyway,
it mustbereplacedpriortousingthe grillagain.
Anyattempttoconvertthe grillfromone fueltype to
anotherisextremelyhazardousandwillvoidthe
warranty.
Neverlightyourgas grillwiththelidclosed orbefore
checkingtoensuretheburnertubesarefullyseatedover
thegasvalve orifices.
Neverallowchildrentooperateyourgrill.Donotallow
children orpetstoplay nearyourgrill.Always supervise
children andpetsiftheyareinthe vicinityoftheunit.
!WARNING !
Keepfireextinguisherreadilyaccessible.Inthe
eventofaoil/grease fire,do notattempttoextinguish
withwater. Use typeBextinguisherorsmotherwith
dirt, sand orbaking soda.
Intheeventofrain,turnoff theburnersand gas
supply.Waitforthegrill tocool,and thenplacea
coveron it.
Use yourgrill on alevel,stablesurfaceinanarea
clearofcombustiblematerials.
LPGasgrillmodelsaredesignedforusewithastandard
20lb.LiquidPropane Gas(LPGas)tank(soldsepa-
rately). Never connectyourgasgrilltoan LPGastank
thatexceedsthiscapacity.Atankofapproximately12
inchesindiameterby18-1/2incheshighisthemaximum
sizeLPGastanktouse. Youmustusean "OPD"gas
tankwhichhasalistedOverfill PreventionDevice. This
safetyfeaturepreventstankfrombeingoverfilled which
cancauseamalfunctionofthe LPGastank. Donotleavegrill unattendedwheninuse.
Donotmovetheappliancewheninuse.
Allowthegrill tocoolbeforemoving orstoring.
Donotuse yourgrill as aheater.
•
•
•
•
Use yourgrill atleast3feetawayfromanywall or
surface.
Use yourgrill 3feetawayfromanycombustible
objectsthatcanmeltorcatch firesuch as vinylor
wood siding,fences,overhangs(See DiagramBe-
low), oranyothersources ofignition;including pilot
lightsandliveelectricalappliances.
Donotuse yourgrill underanyoverheadcombus-
tibleconstruction.
Neveruse yourgas grill inagarage,porch,shed,
breezeway,oranyotherenclosedarea.
Neveruse yourgas grill on abalcony,deck,orpatio
abovetheground floorofyourhome.
Inwindyconditions,alwaysposition thefrontofthe
grill tofaceoncoming wind toreduceheatand
smokeblowing inyourface,and topreventpotential
hazardstoyourselfand thegrill.
•
!
DonotstoreaspareLP-Gastankunderornearthis
appliance.
Neverfillthetankbeyond80percentfull; and
Ifthe information in"(a)"and"(b)"isnotfollowed
exactly,afirecausingdeathorseriousinjurymay
occur.
A.
B.
C.
WARNING !
Useofalcohol,prescriptionornon-prescriptiondrugs
canimpairyourabilitytoproperlyassembleandsafely
operateyourgrill.
Never use charcoalorlighterfluidinthisgrill.
Thisgrill isnotintendedtobeinstalledinoron
recreationalvehicles and/orboats.
Thegrill isnotintendedforcommercialuse.
•
WIND
DIRECTION
3ft. 3ft.
(forBCC3B14ALP/NG &BCC5B14ALP/NGModels)

17
USE AND CAREINSTRUCTIONS
BrushsoapysolutionontoLPGastankinthear-
easindicatedbythearrows.Seediagram.
Ifgrowingbubbles appeardo notuseormovethe
LPGastank.Callan LPGasSupplieroryourFire
Department.
NOTEaboutLPGas TankExchangePrograms
Manyretailersthatsell grillsofferyou theoption of
replacing your emptyLPGas tank through anexchange
service.Useonlythosereputableexchangecompa-
nies thatinspect, precision fill,testandcertifytheir
tanks.Exchangeyourtank onlyforanOPD safetyfea-
ture-equipped tankas described inthe LPGastank
sectionofthisguide.
How toLeak TestyourLPGas Tank
Use acleanpaintbrushand a50/50 mildsoapand
water solution.
Foryoursafety:
Leaktestnewand exchangedLPGas tanksBEFORE
connecting onetoyourgrill.
Alwayskeepnewand exchangedLPGas tanksinanup-
right position during use, transitor storage.
All leaktestsmustberepeatedeach timeyourLP
Gastank isexchangedorrefilled.
Whencheckingforgas leaksdonotsmoke.
Donotusean openflametocheckforgas leaks.
Yourgrill mustbe leaktestedoutdoorsinawell-ven-
tilatedarea,awayfromignitionsourcessuchasgas
firedorelectricalappliances.During the leak test, keep
yourgrillaway fromopen flames orsparks.
Donotusehouseholdcleaningagents.Damage to
gas assemblycomponentscanresult.
Ÿ
Ÿ
Ÿ
Ifgrowingbubbles appeardo notuseormovethe
LPGastank.ContactanLPGasSupplieroryourfire
department!
WARNING
!!
LPGas Modelonly:
Secure a20lb LPGas TanktoGas Grill
TurnyourLPGas Tank Valveclockwise tothe
closedorOFF position.
Openthedoorand placetheLPGas Tank into
therightsideofthebottompanelas shown.Be
surethatthebottomoftheTank fullyrestson the
bottompanel.
Thetank valveshouldbefacing theopening on
thecart rightsidepanel.
ConnecttheRegulatorwithHose tothegas
tank.(Refertopage18)
Securethegas tank withthetank fastening
strapas shown.
(forModelsBCC3B14ALP/NG &BCC5B14ALP/NG)

18
WARNING
!
LPGasModelonly:
ConnectRegulatorwithHosetoyourLPGasTank
TurnallControlKnobstotheOFFposition.
Inspectthevalveconnectionport and regulator
assemblyfordamage ordebris.Remove anyde-
bris.Neverusedamagedequipment.
Connectthe regulatorassemblytothe tankvalve
andHANDTIGHTENnutclockwisetoafullstop.DO
NOTuseawrenchtotightenbecauseit could
damagetheQuickCouplingNutandresultinagas
leak/firehazard.
Openthetank valve1/4to1/2ofafull turn
(counterclockwise)and use asoapywatersolution
tocheck all connectionsforleaksbeforeattempt-
ing tolightyourgrill.See "Check All Connections
forLPGas Leaks."If aleakisfound,turnthe tank
valveoffanddonotuseyourgrilluntiltheleakis
repaired.
USE AND CAREINSTRUCTIONS
1.
WARNING
! !
DonotstorespareLPcylinderwithin
10 feet(3m)ofthisappliance.
Donotstoreoruse gasolineorother
flammableliquidsandvaporswithin25
feet(8m)ofthisappliance.
Whencookingwithoil/grease,do not
allowtheoil/grease togethotter350°F
(177°C).
Donotleaveoil/grease unattended.4.
2.
3.
Checkall connectionsforLPGasLeaks
Never testforleakswithan open flame.Priortofirst
use,atthe beginningofeachseason,oreverytime
yourLPGastankischanged,youmustcheckforgas
leaks.Followthesethreesteps:
Makeasoapsolution bymixing onepart liquid
detergentand onepart water.
Turntheall ControlKnobstothefull OFF position,
thenturnthegas ON atsource.
Applythesoapsolutiontoall gas connections
indicatedbythe arrows.(See diagram). Ifbubbles
appearinthesoapsolution theconnectionsare
notproperlysealed.Check each fitting and tighten
orrepairas necessary.
Type1connectionperANSI
Z21.58b-2012/CSA 1.6b-2012
Quick
Coupling Nut
CAUTION: Whentheapplianceisnotinuse thegas must
beturnedoff atthetank.Placedustcapon cylindervalve
outletwheneverthecylinderisnotinuse.Onlyinstall the
typeofdustcapon thecylindervalveoutletthatisprovided
withthecylindervalve.Othertypes ofcapsorplugsmay
resultinleakageofpropane.
Ifyou haveagasleakthatcannotbe repaired,
turnoff the gasatthe sourceand disconnectthe
fuelline fromyourgrill. Call1-800-474-5587 oryour
gassupplierforrepairassistance.
!
Disconnecting ALiquid PropaneGas (LPG)
TankFromYourGrill
MakesuretheBurnerValves and LPGas tank valve
areoff. (Turnclockwise toclose.)
Detach thehose and regulatorassemblyfromthe
LPGas tank valvebyturning theQuick Coupling
Nutcounterclockwise.Donotuse awrench orany
toolswhenturning theQuick Coupling Nut.
(formodelBCC5B14ALP)
WARNING !
Failure toreadand follow theUse and Care
Instructionscould resultin afire orexplosion
thatcouldcauseseriousbodilyinjury,death,or
propertydamage.
!
(formodelBCC3B14ALP)
Regulator
withHose(LPG)
LPGasTank
Regulator
withHose(LPG)
LPGasTank

19
NaturalGas Connection
NaturalGas Modelonly:
Connecting NaturalGas ToYourGrill
Check allconnectionsforNaturalGasLeaks
Never testforleakswithan openflame.Priortofirstuse
andatthebeginningofeachseason,youmustcheck
forgasleaks.Followthesethreesteps:
Makeasoapsolution bymixing onepart liquid
detergentand onepart water.
TurnthegrillControlKnobstotheirfull OFF
positions.Next, turnthegas ON atthesource.
Applythesoapsolutiontoall gas connections
indicatedbythearrows.See Fig.3.Ifbubbles
appearinthesoapsolution theconnectionsare
notproperlysealed.Check each fitting and tighten
orrepairas necessary.
Fig.2
GasSupply
InsideWall
OutsideWall
MaleFitting
ToGrill
Locking
ShutOff
ShutOff
Quick
Disconnect
Yournaturalgas grill isdesignedforuse with
naturalgas (NG)only.Thegas pressureRegu-
latorsuppliedwiththisappliance must bein-
stalledand usedon yourgrill.Theunitand
Regulatoraresettooperatewithanoutlet
pressureof4"W.C.
Install aShutoff Valveatthegas supplysource
outdoorsatapointafterthegaspipeexitsthe
outsidewall and beforethequick-disconnecthose.
Orinstall itatthepointbeforethegas linepiping
enterstheground.See Fig.2.
Pipesealing compound orpipethreadtaperesis-
tant totheaction of naturalgas mustbeusedon all
malepipethreadconnections.
Disconnect yourgas grill fromfuelsourcewhenthe
gas supplyisbeing testedathigh pressures.This
gas grill anditsindividualshutoff valvemustbe
disconnectedfromthe gassupplypipe system
during anypressuretestingofthatsystemat
pressureinexcess of1/2psi(3.5kpa).
Turnoff yourgas grill whenthegas supplyisbeing
testedatlowpressures.Thegrill mustbeisolated
fromthe gassupplypipesystembyclosingits
individualmanualshutoffvalveduring anypres-
suretesting ofthegassupplypipesystemat
pressures equaltoorless than1/2psi(3.5kpa).
NaturalGasSafetyInstructions
ConnecttheSwivelnutofthe 12'NaturalGas
Hose totheVerticalfittingofNG Regulatoras
shownin Fig.1.Connecttheotherhose end
(maleplug)tothegas supplylinefromyour
home.Readand followthe"NaturalGas Safety
Instructions"below.
Fig.3
Fig.1
Hose,12 ft./ NG
Swivelnut
Verticalfitting
(FormodelBCC3B14ANG)
NGRegulator Hose,12 ft./ NG
(FormodelBCC5B14ANG)
NGRegulator Hose,12 ft./ NG
Please contactcertifiedgas technicianforgas linepiping
installation.
GasLinePiping:

USE AND CAREINSTRUCTIONS
20
5.
8.
7.
9.
6.
SetControlKnobstoOFF and opentheLPGas tank valve
SLOWLY 1/4~1/2of afull turn.ForNatural Gas openthe
ShutOff Valveatsource.
Pushand turnRightMainBurnerControlKnob to IGN.
Immediatelypress theElectircIgnitorButton forup to
3-4secondstolighttheburner.
Ifignition does notoccurin5seconds,turntheBurner
Control(s)off, wait 5minutes,andrepeatthelighting
procedure.Ifignition still does notoccur, turntheburner
control(s)and gas sourceOFF.Wait5minutes forgas to
clearand thenconductaleaktestofALL gas connections
and gas sources as explainedintheUse and Caresection
ofthismanual.Ifno leaksaredetected,wait5minutes for
anygas toclearand repeatthelighting procedure.
AfteroneBurnerislit, turnthetank valveSLOWLYone
more1/4ofaturn.
Turneach otherburnerknob toHItolightindividually.
Note:Whenlighting all mainburners,start withtheburner
furthestfromfuelsourcelocation,thenlightremaining
burnersinsequencemovingtowardfuelsource.
Failuretoreplaceafaultyhose,securegas supply
connectionsortoopentheLidbeforeproceeding to
theLighting Procedures couldresultinafireor
explosionthatcouldcause seriousbodilyinjury,
death,orpropertydamage.
WARNING
!!
Main Burner Lighting Instructions
1.
(forModels BCC3B14ALP/NG)
(forModels BCC5B14ALP/NG)
Beforeeach use,check all hoses forcracks, nicks,cuts,
burnsorabrasions.Ifahose isdamagedinanyway,do
notuse yourgrillbeforereplacingthe hosewithan
authorizedpart fromthePartsList. Alsomakesureall
gas supplyconnectionsaresecurelytightened.
Familiarize yourselfwithall Safetyand Use and Care
instructionsinthismanual. Donotsmokewhile
lighting yourgrill orwhenchecking thegas supply
connections.
BesurethattheLPGas tank isfilled,and lock
Casterstopreventmovementduring grill operation.
OpentheGrill Lid.
4.
3.
2.
SideBurner Lighting Instructions
Followsteps1through 5oftheGrillLighting
Instructions.
Pushand turnControlKnobto IGN/HIGH.
The built-insparkignitorwilllighttheburnerauto-
matically.
You mayhavetopushand turnthecontrol knob up to
3or4times tolight.
Ifignition does notoccurin5seconds,turntheBurner
Control(s)off, wait5minutes,and repeatthelighting
procedure.Ifignition still does notoccur, turnthe
burnercontrol(s)and gas sourceOFF.Wait5minutes
forgastoclearand thenconductaleaktestofALL gas
connectionsandgassources asexplainedinthe
Use and Caresection ofthismanual.Ifno leaksare
detected,wait5minutes foranygas toclearand
repeatthelighting procedure.
AfterBurnerislit, turnthetank valveSLOWLYone
more1/4ofaturn.
1.
5.
3.
4.
2.
6.
OpenLPGas tank
OFF
IGN/HIGH LOW
ManuallyLighting YourGrill By Paper Match
To lightyourgas grill bymatch,insert amatch intothe
Lighting Stick and followsteps1through 5oftheGrill
Lighting Instructions.Then,lightthematch and place
Lighting Stick through theCooking Gridson thegrill (See
DiagramsBelow)tolightthemain/sizzleburners.Turn
thecorrelatedControlKnob totheHIsetting torelease
gas.TheBurnershouldlightimmediately.
Main Burner
Main Burner
(Sizzle)
Main Burner Main Burner
OFF
LOW
IGN/SIZZLE HIGH
MainBurner
(Sizzle)
MainBurner
OFF
OFF
OFF
OFF
Match
Lighting Stick
SIZZLE