Captiva Designs E02GR012 User manual

USE AND CARE GUIDE
Questions, problems, missing parts? Before returning to the store,
please contact our Customer Service
h
[email protected]
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THANK YOU
This appliance is for Household use only.
This is not a commercial appliance.
Assembly, Care And Use Instructions
Read Carefully Important:Retain These
Instructions For Future Reference.
Enjoy Your
E02GR012
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2
Safety Information
Warnings
Preparation
Assembly Instructions
Troubleshooting
First-time Operation
Care and Maintenance
214
15
16-17
7
3-5
6
7-10
Operation Instructions
11-13
Warranty
Product Specications
18
18
ENJOY YOUR CAPTIVA DESIGNS
Package Contents
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your re department.
5. Failure to follow these instructions could
result in explosion, or burn hazard which
could cause property damage, personal
injury or death.
Assembler/Installer
This instruction manual contains important information necessary for the proper assembly and safe
use of this appliance. Read and follow all warnings and instructions before assembling and using this
appliance.
Leave these instructions with the consumer.
Consumer/User
Follow all warnings and instructions when using this appliance. Keep these instructions for future
reference.
1. DO NOT store or use gasoline or other
ammable liquids or vapors in the vicinity of
this or any other appliance.
2. A LP cylinder not connected for use shall
not be stored in the vicinity of this or any other
appliance.
3. This grill is FOR OUTDOOR USE only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. DO NOT leave a lit grill unattended. Keep
children and pets away from the grill at all
times.
Table of Contents
Safety Information

3
Warnings
PROP 65 WARNING:
This product can expose you to chemicals including Chromium (hexavalent compounds), which are known
to the State of California to cause cancer and birth defects or other reproductive harm.For more
information visit www.P65Warnings.ca.gov.
IMPORTANT SAFETY
Please read this manual carefully and before installing or using your Captiva Designs gas grill to ensure
proper operation, installation, and servicing, and to reduce the risk of re, burn hazard, and/or other injury.
This manual should be retained for your information.
LOCATION OF GRILL
Remember that your Captiva Designs grill is an outdoor appliance. Ensure your grill is positioned safely away
from anything that can catch re. Under no circumstance is this grill to be used indoors, this includes
garages or any other enclosed area. This outdoor cooking gas appliance is not approved to be installed in or
on any recreational grills are intended for single-family/residential use only.
Minimum clearance from sides and back of unit to combustible construction, 36 inches from sides and 36
inches from back(see below).
When determining a suitable location, take into account concerns such as exposure to wind, proximity to
trafc paths, and keeping any gas supply lines as short as possible.
Proper location and use is also essential to ensure safe and continued trouble-free operation. Any
non-approved alterations made to the grill will void its warranty.
INSTALLATION WARNINGS
Please read all installation, operating, and maintenance instructions thoroughly before installing or servicing
this equipment.
Safe operation of Captiva Designs gas grill depends upon proper installation. All gas installations and gas
conversions must be performed by a qualied technician or authorized service agent. Improper installation,
adjustment, alternation, service, or maintenance may cause property damage, injury or death.
Always check the Rating Plate on the grill to make sure the gas supply you are connecting to is the gas type
the appliance is manufactured for. Do not kink the gas line when installing.
ENJOY YOUR CAPTIVA DESIGNS
36in
36in

Warnings
4
This gas grill must be installed in accordance with all local codes. If installation is planned in an area with no
local codes, your gas grill must be installed in accord with the National Fuel Gas Code with the National Fuel
Gas Code ANSI Z223.1, and storage and handling of CSA B149. 2 propane installation code.
This grill is for outdoor use only. The manufacturer cannot be held responsible for damage or injury caused
by improper use of this appliance.
The installation must conform with local codes or in the absence of local codes, with CAN/ CGA-B149.2,
Propane Installation Code.This grill CANNOT be converted to natural gas. DO NOT attempt to convert this
grill with a different gas type.
FUEL CONCERNS & EXPLOSION HAZARDS
Do not store or use gasoline or other ammable vapors and liquids(that are not connected for use) in the
vicinity of this or any other appliance. Keep the area clear and free from combustible materials, gasoline,
and other ammable vapors and liquids, Failure to do so can result in death, explosion or re.
Keep an ABC re extinguisher accessible at all times, and never attempt to extinguish a grease re with
water or other liquids. Do not attempt to heat unopened containers on the grill. Pressure may build up and
cause the container to explode. Never use charcoal or any other solid fuel in the grill.
PROPER USE
This Captiva Designs grill in NOT intended for commercial use. Do not operate the grill in a building, garage,
or any other enclosed areas. This could result in carbon monoxide buildup, which may cause injury or death.
Grills are not designed or intended for installtion near a window or vent that feeds into the house.
Never test the grill for gas leaks using a lit match or any other open ame; see leak test procedures using
soap-and-water solutions in the “Checking for Gas Leaks” section on Page 11.
For proper operation, burners must be aligned with the valve orice and seated in the bracket slot. This is
accomplished by rst placing the burner tube’s shutter hole securely over the valve orice, and ensuring the
male post on the rear of the burner rests in the opening in the grill chassis. Failure to do so could result in a
re and/or injury.
Consult the AHJ (Authority Having Jurisdiction) or a contractor in your area if you have any uncertainty
regarding local codes.
LP CYLINDER CARE & STORAGE
Before each use, visually inspect the gas supply hose for cracks, cuts, or excessive wear. Replace the hose if
necessary. Check for gas leaks as outlined on Page 11 before each use.
Ensure the gas supply hose does not come in contact with hot surfaces or sharp or rough edges of the grill or
outdoor kitchen construction.
Do not twist the gas supply hose.
Never store an LP cylinder or tank indoors, or within the reach of children.
ENJOY YOUR CAPTIVA DESIGNS

5
Warnings
The self-contained LP system appliance is design-certied to be used with a standard 20-lb., 12 1/4”-diameter,
18”-tall cylinder with right-handed connection threads. This is the maximum size LP tank to be used with this
grill. The cylinder must be marked in accordance with the latest U.S. Department of Transportation
specications for LP gas cylinders. (DOT. CFR49 or National Standards of Canada CAN/ CSA-B359 Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods).
Use only LP tanks with an OPD (Overll Prevention Device).
IF YOU SMELL GAS
1. Shut off gas to the grill.
2. Extinguish any open ames.
3. If the odor persists, immediately call your local gas supplier or re department.
BEWARE OF SPIDERS
BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE EACH USE.
GENERAL WARNINGS
• All gas grills get hot during use. Use extreme caution when operating.
• Do not touch hot surfaces. Always use the lid handle to open or close the grill.
• Use cooking utensils with wood handles and insulated oven mitts when operating the grill.
• Never lean over the cooking surface when lighting or operating the grill.
• Never light the appliance with the hood closed and without being certain that the burners are positioned and
seated over the gas valves and on the burner support.
• Close supervision is necessary when this or any grill is used near children. Keep children away from the grill
during operation and until it has cooled off.
• Never cook without the grease cup in place.
• Never operate this grill while under the inuence of alcohol or drugs.
• Do not store anything in the grill. Make sure food is not forgotten in the grill body; forgotten items could melt
or catch re when the grill is turned on.
Spiders and small insects occasionally spin webs or make nests in the burner tubes of gas grills. These webs
can lead to a gas ow obstruction, which could result in a re in and around the burner tubes. This type of re
is known as “ash-back” and can cause serious damage to your appliance and create an unsafe operating
condition for the user. Although an obstructed burner tube is not the only cause of “ash-back,” it is the most
common cause-making necessary frequent inspection and cleaning of the burner tubes.
Before cleaning the grill, disconnect the rotisserie and trip the circuit breaker if equipped.
Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.),
a wind break will be required. Winds blowing into or across the back hood gap can result in poor performance
and/or cause the control panel and knobs to get dangerously hot.
To prevent injuries, do not use accessories that are not recommended by the manufacturer. The use of
accessories, regulators, or components not recommended by the appliance manufacturer may cause injuries
and will void warranty.
ENJOY YOUR CAPTIVA DESIGNS

6
ENJOY YOUR CAPTIVA DESIGNS
Item Qty. Name
1 1 Lid Handle
2 1 Handle Washer RH
3 1 Handle Washer LH
4 2 Cooking Grate
5 1 Grill Body Assembly
6 1 Grease Tray
7 2 Grill Stand
8 2 Side Shelf
9 2 Stand Cross Bar
10 1 Hook
11 4 Tube Wrap Pad
Part list
Item Qty. Name
Package Contents
1
23
4
4
5
6
8
8
9
9
11
11
10
7
7
M5x15
2x
M6x40
4x
M6x35
4x
M6x12
2x
M6x16
4x
M6
6x

7
Preparation
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents
list on previous page and hardware contents below. If any part is missing or damaged, do not attempt to
assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 30 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle,
Pliers, Adjustable Wrench
CAUTION:
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges.Wear protective gloves if
necessary. Read and follow all safety statements, warnings, assembly instructions and use and care
instructions before attempting to assemble and use.
Assembly Instructions
ENJOY YOUR CAPTIVA DESIGNS
1
Magnetic screwdriver
1
2
5
3
A
A
M5x15
2x

Assembly Instructions
8
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2
3
NOTE:
Please loosely tighten all bolts, assemble all parts properly, then tighten all bolts and nuts.
7
11
E
E
M6x16
4x
7
57
B
M6x40
4x
B
B
B
B

Assembly Instructions
9
ENJOY YOUR CAPTIVA DESIGNS
4
NOTE:
Please loosely tighten all bolts, assemble all parts properly, then tighten all bolts and nuts.
8
8
5
9
9
10
C
M6x35
4x
D
M6x12
2x
F
M6
6x
C
F
FF
F
C
C
CD
D
c

Assembly Instructions
10
ENJOY YOUR CAPTIVA DESIGNS
6
5
44
5
6

Operation Instructions
11
3
CHECKING FOR LEAKS
After all connection are made, check all connections and ttings on the LP gas tank valve, gas hose gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use the grill until any and all leaks are corrected.
• Do not use any source of ame while testing for leaks.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service dealer.
Leak detecting agent:
You can locate any leaks in the gas system using a leak detection agent. These are available at DIY shops or
from liquid gas suppliers. Please follow the operating instructions of the leak detection agent.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections an of applied test solution indicates a gas leak. If
leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace
the defective part. Do not use the grill until all leaks are corrected.
CAUTION:
Only use the regulator and hose assembly provided! If a replacement is necessary, please call our
customer service center. Do not use replacement parts that are not intended for this grill.
WARNING:
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT
FIRE, DAMAGE AND/OR INJURY.
ENJOY YOUR CAPTIVA DESIGNS

Operation Instructions
12
3
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
specications for LP gas Cylinders of the U.S. Department of Transportation(D.O.T) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or
handled roughly!
If the appliance is not in use, the gas cylinder must be turned off. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must be
stored outdoors out of the reach of children and can not be stored in a building, garage or any other
enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and hand-tighten
rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from the regulator
valve when the grill is not in use.
DO NOT obstruct the follow of combustion air and ventilation air to the grill. The propane cylinder must be
arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use the
proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright for the
cylinder to have vapor withdrawal only.
CAUTION:
a.Do not store a spare LP-gas cylinder under or near this appliance.
b.Never ll the cylinder beyond 80 percent full.
c.If the information in (a) or (b) is not followed exactly, a re causing death or serious injury may occur.
ENJOY YOUR CAPTIVA DESIGNS

Operation Instructions
13
CONNECTING THE LP TANK
NOTE:
Other cylinders may be acceptable for use with this appliance if they are compatible
with the appliance nesting hole and retention means. Refer to Page 12-13 of the Assembly
Instructions for correct cylinder to cylinder holder connection.
WARNING:
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT
FIRE, DAMAGE AND/OR INJURY.
1. The knob on the LP tank must be closed. Make sure that the knob is
turned clockwise to a full stop. The cylinder supply system must
be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use care
do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.
To Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.
WARNING:
In the connection process, make sure:
• The regulator inlet connector mates with the cylinder valve out let properly,safely and rmly.
• The LP gas hose does not come in contact or remain in contact with the rebox.
ENJOY YOUR CAPTIVA DESIGNS

Troubleshooting
14
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Problem
Possible
Cause
Solution
If the above solutions do not solve your problem, or you need to replace the accessories,
please contact our Customer Service.
There is a smell
of gas Leak in the gas system
Close the cylinder valve immediately.
Prevent any ame or spark formation(do
not switch on any electrical appliances).
Tighten all connections on the gas system.
Check all components of the gas system
for visible damage replace defective parts
with original spare parts.
Check for leaks using a leak detector.
Burner does
not ignite
Gas cylinder is empty Replace the gas cylinder.
Cylinder valve is closed Open cylinder valve.
The nozzle on the
adjusting element(behind
front panel)is not inserted
into the burner hose
Visual inspection,if necessary adjust nozzle
and connection hose.
Nozzle on adjusting
element(underneath
front panel) is blocked
Clean the adjuster jet with a needle.
Other gas system
blocked
The gas system should be cleaned by a
specialist.
Temperature on
grill griddle
too low
Preheating was too short Close the lid and set the ame valve to max.
Gas outlets on the burner
are blocked
Remove blockage from burner.
Strong are-up Fatty foods
Remove any large areas of fat prior to
barbecuing or place the meat on a grill
griddle plate or reduce the barbecue
temperature.
Popping or
bubbling noise
Flashback caused by
blockages in the burner
Close the cylinder valve immediately.
Wait ve minutes and then switch the
barbecue back on.
If the malfunction reoccurs,disassemble
and clean the burner.

First-time Operation
15
Prior to using your Captiva Designs gas grill, verify that all of the following is true:
• The burner tube is free of any debris or obstruction.
• The proper gas type, gas connection, and regulator settings have been installed.
• You’ve checked for gas leaks.
• Minimum clearances listed on certication tag are maintained.
• All packaging has been removed.
• All parts and components are properly in place.
• An installer-supplied manual gas shutoff valve is fully accessible.
• Always inspect the gas supply metal hose before every use. If the metal hose shows any signs of abrasions
or cuts, DO NOT use the grill. The metal hose must be replaced before using again.
• The pressure regulator and metal hose assembly supplied with this grill must be used. Any requirement for a
replacement regulator and metal hose assembly must be made through the manufacturer.
Lighting the Appliance
1. Read instructions before lighting.
2. Open lid during lighting.
3. If ignition does not occur in 5 seconds, turn the burner control(s) off, wait 5 minutes, and repeat thelighting
procedure.
Manually Lighting the Burners
1. Open the lid,make sure the control knob is in the "Off" position.
2. If you have just attempted to light the burner, allow 5 minutes for any accumulated gas to dissipate.
Use caution by standing as far away from the burners as possible. Do not put your hands, arms, head, or
any other body parts close to the grill when lighting.
3. Push in and turn the control knob to Max.
4. If the burner does not light after 5 seconds, turn the control knobs to the OFF position.
5. Wait 5 minutes until the gas clears before attempting to light again.
6. If the burner does not light after several attempts, immediately close all gas valves and consult an
authorized service technician.
WARNING:
“Flash-back” may occur in or around the burner tubes. This event exhibits a characteristic “whooshing”
or jet-like sound. If this occurs, immediately turn off your burners, then remove and clean them with soap,
water and a brush until all foreign objects are removed.
Before cooking with your appliance for the rst time, burn off any foreign matter and rid the unit of any odors
by running the main burners on Max with the lid down for about 10 minutes. Similarly, you should always
preheat the grill before cooking by turning the burners to Max for 5 minutes .
ENJOY YOUR CAPTIVA DESIGNS

Care and Maintenance
16
Cooking Grate
The best time to ‘burn-off’ the cooking grate is after every use (approx. 15 minutes). The grill is already
hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.
To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes with the lid
closed. Then turn off the burners and use a wire brush to clean excess food residue from the grates.
The grate should be handled with care not to chip.
CAUTION:
Ensure the grill is cool before cleaning and conducting maintenance and with the gas supply turned off at
the LP-Gas Cylinder.
Recommended Cleaning Supplies
Mild liquid dish soap, warm water, nylon cleaning pad, wire brush,DO NOT use cleaners that contain acid,
mineral spirits or any abrasive substance.
Outside Surfaces
It is recommended to use only mild dish soap and hot water to clean grill and grill parts.
Rinse with warm water and allow to completely dry.
Inside Bottom Pan of Grill Body
To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.Remove
residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm water. Rinse with
warm water. Avoid water splashing into vent tubes of burners.
Grease Cup
Empty the grease cup and clean with mild dish soap and warm water on a regular basis.
Checking The Flame
For maximum fuel efciency and cooking performance, ame should be a blue-yellow color and be between
1- 2 inches high. To check the ame ,view the ame through the holes in both sides of the rebox.
ENJOY YOUR CAPTIVA DESIGNS

Care and Maintenance
17
Burner Assembly
Removing The Burner Assembly
1. Make sure all control knobs are in the OFF position, the LP gas supply valve has been closed, and
the gas hose is disconnected from the gas supply.
2. Open lid and remove cooking grate, clip for burner and burners.
3. Slide the burner forward and out of the rebox.
Cleaning the Burner Assembly
– Make sure the grill is cool.
1. Make sure all control knobs are in the OFF position,the LP gas supply valve has been closed, and
the gas hose is disconnected from the gas supply.
2. Remove cooking grate.
3. Detach burner by removing the cotter pins at the back of the burners to detach them from the brackets.
4. Lift burner slowly.
5. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
6. Ensure burner is free of any damage. If damage is found, replace it with new burner.
7. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.
Re-installing the Burner
Correct
Incorrect
Incorrect
Correct
Incorrect
Incorrect
Correct
Incorrect
Incorrect
WARNING:
If the instructions above are not followed, a re or explosion may result, possibly causing
serious bodily injury or death.
Other Care and Maintenance
1. Keeping outdoor cooking gas appliance is clear and free from combustible materials, gasoline and
other ammable vapors and liquids.
2. Not obstructing the ow of combustion and ventilation air.
3. Keeping the ventilation opening(s) of the cylinder enclosure free and clear from debris.
4. Visually checking burner ames including pilot burner ame if provided, with pictorial representations.
5. Clean outdoor cooking gas appliance, including special surfaces, with recommended cleaning agents, if
necessary.
6.Checking and cleaning burner/vent tubes for insects and insect nests. A clogged tube can lead to a re
beneath the grill.
7.Half-year maintenance once time.
ENJOY YOUR CAPTIVA DESIGNS
1. Be sure the gas valve orices are correctly positioned inside the burner inlet.
2. Reattach the screw/nut combination.

Product Specications
Warranty
18
1-877-606-2818
Questions, problems, missing parts? Before returning to the store
please contact our Customer Service
[email protected]
The warranty is for original owners only at the original site of delivery, and cannot be transferred to new
owners. You must retain your sales slip or invoice. Captiva Designs grills are warrantied for
single-family/residential use only for one (1) year from the date of the original owner.
Installation, repair, and maintenance work should be performed by an authorized service technician. Work by
unqualied persons could be dangerous and will void the warranty. All Captiva Designs gas grills must have a
qualied installer complete the installation for the warranty to be in effect. Incorrect installation of the grill will
void the warranty. Please correct installation of the gas appliance for more information .
Captiva Designs shall not be liable under this or any implied warranty for incidental or consequential damages,
and Captiva Designs’ liability is limited to the purchase price of the appliance only. This warranty gives you
specic legal rights, and you may also have other rights, which may vary from state to state. This warranty is
applicable in the United States only. Improper maintenance, high cooking temperatures, excessive humidity,
chlorine, fertilizers, l awn pesticides, chemicals, and salt can affect the stainless steel components, and for
these reasons, the warranty DOES NOT COVER DISCOLORATION, SURFACE RUST, OR RUST, unless there is
a loss of structural integrity or rust-through of the grill’s components. This warranty covers defects in material
and workmanship.
Consumers are responsible for all labor and shipping cost associated with warranty parts. All warranty claims
are subject to manufacturer review. When making a warranty claim, please make sure to have on hand your
sales receipt information and product serial number, which is located on the outside left side panel of the grill.
In addition, purchased parts are not covered under this warranty.
We reserve the right to make substitutions with similar merchandise, if the model in question is no longer in
production.
ENJOY YOUR CAPTIVA DESIGNS
3
Conforms to ANSI STD
Z21.58-2018 Certied to
CSA STD 1.6-2018 Outdoor
Cooking Gas Appliances
Model No.
Type of Gas
E02GR012
BTU 15000 BTU
Propane
Tank Capacity 20 LB
Approx. 18.9"x14.6"
40.3"x17.1"x19.2"
28.9/36.7LBS
Cooking Grill Area
Product Size
Net/Gross Weight
G
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