Captiva Designs E02GR001 User manual

USE AND CARE GUIDE
Questions, problems, missing parts? Before returning to the store,
please contact our Customer Service
E02GR001
[email protected]
inually create
quality products designed to enhance your home. Visit us online to see our full line of products available for your home improvement needs.
Thank you for choosing Captiva Desings!
THANK YOU
This appliance is for Household use only.
This is not a commercial appliance.
Enjoy Your

2
Warnings
Components & Hardware Lists
Assembly Instructions
Gas Leaks
LP Gas Cylinders
Troubleshooting
First-Time Operation
2-7 18-19
820
21-22
9
9-16
17 Warranty
Care and Maintenance
25
23-24
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Preparation
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your re department.
5. Failure to follow these instructions could
result in explosion, or burn hazard which
could cause property damage, personal
injury or death.
Assembler/Installer
This instruction manual contains important information necessary for the proper assembly and safe
use of this appliance. Read and follow all warnings and instructions before assembling and using this
appliance.
Leave these instructions with the consumer.
Consumer/User
Follow all warnings and instructions when using this appliance. Keep these instructions for future
reference.
1. DO NOT store or use gasoline or other
ammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any other
appliance.
3. This grill is FOR OUTDOOR USE only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. DO NOT leave a lit grill unattended. Keep
children and pets away from the grill at all
times.
Table of Contents
Safety Information

3
Craftsmanship.
We believe building better grills is a balance between form and function.
Endurance.
This product goes the distance through stress testing including actual hurricanes.
Versatility.
Our feature-packed products help any rookie roaster or seasoned pro spend less and do more.
GAS GRILL
Built from lasting materials and designed to withstand unreasonably harsh testing, this powerful grill
outperforms its weight class. For our customers, our clients, our friends, our lifelong partners
becoming true cookout champions on a Captiva Designs gas grill means proudly joining the family.
There’s always room around our table for one more.
We know you want to get straight to grilling, but please be sure to read all instructions and warnings
in this manual before assembling and/or using your grill. The only thing better than BBQ is BBQ
done right!
Three res ignite our spirit：
ENJOY YOUR CAPTIVA DESIGNS

4
Warnings
PROP 65 WARNING:
This product can expose you to chemicals including Chromium (hexavalent compounds), which are known
to the State of California to cause cancer and birth defects or other reproductive harm.For more
information visit www.P65Warnings.ca.gov.
IMPORTANT SAFETY
Please read this manual carefully and before installing or using your Captiva Designs gas grill to ensure
proper operation, installation, and servicing, and to reduce the risk of re, burn hazard, and/or other injury.
This manual should be retained for your information.
LOCATION OF GRILL
Remember that your Captiva Designs grill is an outdoor appliance. Ensure your grill is positioned safely away
from anything that can catch re. Under no circumstance is this grill to be used indoors; this includes
garages or any other enclosed area. This outdoor cooking gas appliance is not approved to be installed in or
on any recreational grills are intended for single-family/residential use only.
Minimum clearance from sides and back of unit to combustible construction, 40 inches from sides and 40
inches from back(see below).
When determining a suitable location, take into account concerns such as exposure to wind, proximity to
trafc paths, and keeping any gas supply lines as short as possible.
Proper location and use is also essential to ensure safe and continued trouble-free operation. Any
non-approved alterations made to the grill will void its warranty.
INSTALLATION WARNINGS
Please read all installation, operating, and maintenance instructions thoroughly before installing or servicing
this equipment.
Safe operation of Captiva Designs gas grill depends upon proper installation. All gas installations and gas
conversions must be performed by a qualied technician or authorized service agent. Improper installation,
adjustment, alternation, service, or maintenance may cause property damage, injury or death.
Always check the Rating Plate on the inside cart door to make sure the gas supply you are connecting to is
the gas type the appliance is manufactured for. Do not kink the gas line when installing.
40in (1016mm)
40in (1016mm)
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Warnings
5
This gas grill must be installed in accordance with all local codes. If installation is planned in an area with no
local codes, your gas grill must be installed in accord with the National Fuel Gas Code with the National Fuel
Gas Code ANSI Z223.1, and storage and handling of CSA B149. 2 propane installation code.
This grill is for outdoor use only. The manufacturer cannot be held responsible for damage or injury caused
by improper use of this appliance.
The installation must conform with local codes or in the absence of local codes, with CAN/ CGA-B149.2,
Propane Installation Code.This grill CANNOT be converted to natural gas. DO NOT attempt to convert this
grill with a different gas type.
FUEL CONCERNS & EXPLOSION HAZARDS
Do not store or use gasoline or other ammable vapors and liquids(that are not connected for use) in the
vicinity of this or any other appliance. Keep the area clear and free from combustible materials, gasoline,
and other ammable vapors and liquids, Failure to do so can result in death, explosion or re.
Keep an ABC re extinguisher accessible at all times, and never attempt to extinguish a grease re with
water or other liquids. Do not attempt to heat unopened containers on the grill. Pressure may build up and
cause the container to explode. Never use charcoal or any other solid fuel in the grill.
PROPER USE
This Captiva Designs grill in NOT intended for commercial use. Do not operate the grill in a building, garage,
or any other enclosed areas. This could result in carbon monoxide buildup, which may cause injury or death.
Grills are not designed or intended for installtion near a window or vent that feeds into the house.
Never test the grill for gas leaks using a lit match or any other open ame; see leak test procedures using
soap-and-water solutions in the “Checking for Gas Leaks” section on Page 17.
ENJOY YOUR CAPTIVA DESIGNS

6
Warnings
For proper operation, burners must be aligned with the valve orice and seated in the bracket slot. This is
accomplished by rst placing the burner tube’s shutter hole securely over the valve orice, and ensuring the
male post on the rear of the burner rests in the opening in the grill chassis. Failure to do so could result in a
re and/or injury.
Consult the AHJ (Authority Having Jurisdiction) or a contractor in your area if you have any uncertainty
regarding local codes.
LP CYLINDER CARE & STORAGE
Before each use, visually inspect the gas supply hose for cracks, cuts, or excessive wear. Replace the hose if
necessary. Check for gas leaks as outlined on Page 17 before each use.
Ensure the gas supply hose does not come in contact with hot surfaces or sharp or rough edges of the grill or
outdoor kitchen construction.
Do not twist the gas supply hose.
Never store an LP cylinder or tank indoors, or within the reach of children.
The self-contained LP system appliance is design-certied to be used with a standard 20-lb., 12 1/4”-diameter,
18”-tall cylinder with right-handed connection threads. This is the maximum size LP tank to be used with this
grill. The cylinder must be marked in accordance with the latest U.S. Department of Transportation
specications for LP gas cylinders. (DOT. CFR49 or National Standards of Canada CAN/ CSA-B359 Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods).
Use only LP tanks with an OPD (Overll Prevention Device).
IF YOU SMELL GAS
1. Shut off gas to the grill.
2. Extinguish any open ames.
3. If the odor persists, immediately call your local gas supplier or re department.
BEWARE OF SPIDERS
BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE EACH USE.
Spiders and small insects occasionally spin webs or make nests in the burner tubes of gas grills. These webs
can lead to a gas ow obstruction, which could result in a re in and around the burner tubes. This type of re
is known as “ash-back” and can cause serious damage to your appliance and create an unsafe operating
condition for the user. Although an obstructed burner tube is not the only cause of “ash-back,” it is the most
common cause-making necessary frequent inspection and cleaning of the burner tubes.
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Warnings
7
3
GENERAL WARNINGS
All gas grills get hot during use. Use extreme caution when operating.
Do not touch hot surfaces. Always use the lid handle to open or close the grill.
Use cooking utensils with wood handles and insulated oven mitts when operating the grill.
Never lean over the cooking surface when lighting or operating the grill.
Never light the appliance with the hood closed and without being certain that the burners are positioned and
seated over the gas valves and on the burner support.
Close supervision is necessary when this or any grill is used near children. Keep children away from the grill
during operation and until it has cooled off.
Never cook without the drip pan in place.
Never operate this grill while under the inuence of alcohol or drugs.
Do not store anything in the grill. Make sure food is not forgotten in the grill body; forgotten items could melt
or catch re when the grill is turned on.
Before cleaning the grill, disconnect the rotisserie and trip the circuit breaker if equipped.
Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.),
a wind break will be required. Winds blowing into or across the back hood gap can result in poor performance
and/or cause the control panel and knobs to get dangerously hot.
To prevent injuries, do not use accessories that are not recommended by the manufacturer. The use of
accessories, regulators, or components not recommended by the appliance manufacturer may cause injuries
and will void warranty.
For certication tag reference the location shown in gure below.
ENJOY YOUR CAPTIVA DESIGNS

8
1
2
3
5
4
67 8
910
11
12 13 14
15
16
17
18
19
20
21
22
23
24 25
26
27
28
29
Description Quantity
1
Part Number
1
1
2
Left front panel 1
3
Door Handle 2
4
Left Door 1
5
Left cart assembly 1
6
Bottle opener 1
7
Cart frame 1
8
Back panel 1
9
Bottom plate 1 10
1
11
Locking Caster 2
12
1
13 Magnet base
2
14
1
15
1
16 Warming rack
2
17 Cooking grills
Lid & Body assembly
Left side table
Right cart assembly
Non-Locking Caster
Right Door
3
18 Flame tamer
1
19 Side burner rack
1
20
1
21
1
22 Knob base
1
23
Side burner table
Right front panel
Knob
1
24 Side burner
1
25 Grease box
1
26 Match holder
DescriptionPart Number
E02GR009 E02GR001
Quantity
E02GR009 E02GR001
4
27
28
29
Lid handle
Thermal insulation wash
Thermometer 1
1
2
AA
Part No Name
Bolt
Part Description
Quantity
M6x12mm 28
Picture
BB Bolt M5x10mm 6
CC Door post 2
DD 2
EE M4x5mm 4
FF
GG M4x8mm 5
Door axle
Bolt
Washer
Bolt
4
HH M6x35mm 4
Bolt
II Nut 2
JJ M4x10mm 2
Bolt
M6
KK 1
Wrench
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Package Contents

9
Preparation
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents
list on previous page and hardware contents above. If any part is missing or damaged, do not attempt to
assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle,
Pliers, Adjustable Wrench
CAUTION:
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges.Wear protective gloves if
necessary. Read and follow all safety statements, warnings, assembly instructions and use and care
instructions before attempting to assemble and use.
Assembly Instructions
Assemble the bottom plate (10) and Cart frame (8) to left cart assembly (6), right cart assembly (11) using
M6x12mm bolts (AA). Assemble the locking caster (12) to the left cart assembly(6), attach the non-locking
caster (14) to the right cart assembly(11) using wrench(KK).
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1
Magnetic screwdriver

Assembly Instructions
10
First assemble the Door post (CC) to the Bottom plate. Then assemble magnet base (13) to the bottom plate
using M5x10mm bolts (BB).
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2
Assemble the back panel (9) to the left cart assembly(6) and right cart assembly (11) using M6x12mm bolts (AA).
3

Assembly Instructions
11
First assemble the Handle (4) and match holder (26) to the right door (15) using M4x5mm bolts (EE) and washer
(FF). Then assemble the right door to the Bottom plate (10) and cart frame (8) using door axle (DD).
Install the left door as above.
Assemble the lid handle (28) and Thermal insulation wash (29) using M6x12mm bolts (AA) to the lid.Assemble the
Thermometer (27) to the lid.First remove the stronger, assemble the Lid & body assembly (1) to the cart left &right
cart assembly using M6x35 mm bolts (HH) and M6 nuts (II).
4
5
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Assembly Instructions
12
First Assemble the M6x12mm to the body, reserve distance of 5mm. Then x the left side table to the body
using M6x12mm bolts (AA).
First Assemble the Bottle opener (7) to the left front panel (3) using M4x10mm bolts(JJ). Assemble the
M6x12mm to the the left front panel, reserve a distance of 5mm. Then x the left front panel (3) to the body
using M5x10 bolts (BB).
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7
6
O

Assembly Instructions
13
First, assemble the M6x12mm bolt (AA) to the right front panel (21), keep a distance of 5mm. Then assemble the
right front panel (21) to the control panel and side burner table using M5x10mm bolts (BB).
First, assemble the M6x12mm bolts (AA) to the body, reserve a distance of 5mm. Then x the side burner
table (20) to the body using M6x12mm bolts (AA).
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8
9

Assembly Instructions
14
Assemble the side valve and knob base (22) to the right front panel using M4x8mm bolts (GG).
First, align to the side valve and side burner (24) then assemble it to the side burner table using M4x8mm
bolt (GG).
10
Correct
Incorrect
Incorrect
Correct
Incorrect
Incorrect
Correct
Incorrect
Incorrect
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WARNING: IT IS VERY IMPORTANT TO CHECK AND ENSURE THAT EACH AND EVERY BURNER IS
FULLY ENGAGED WITH THE ADJACENT VALVE ORIFICE BEFORE COMPLETING STEP 10. FAILURE TO
DO SO MAY RESULT IN FIRE OR EXPLOSION, POSSIBLY CAUSING SERIOUS INJURY OR DEATH.
REFER TO MAINTENANCE SECTION INSTRUCTIONS TO PROPERLY CHECK THE ENGAGEMENT.

Assembly Instructions
15
Assemble the side burner rack(19) to the side burner table, put the warming rack(16) ,cooking grills(17),ame
tamer (18) into the body.
Assemble the knob (23) to the side valve Assemble the ignition pin to the side burner table using M4x8mm
bolts (GG).
Remove the ignitor cap,insert AA battery(1.5V) into the ignitor body with the positive “+” end facing out ,replace
ignitor cap.
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12
11

Assembly Instructions
16
Attach the grease box (25) to the grease tray
Complete Installing
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13

Operation Instructions
17
3
CHECKING FOR LEAKS
After all connection are made, check all connections and ttings on the LP gas tank valve, gas hose gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use the grill until any and all leaks are corrected.
• Do not use any source of ame while testing for leaks.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service dealer.
Leak detecting agent:
You can locate any leaks in the gas system using a leak detection agent. These are available at DIY shops or
from liquid gas suppliers. Please follow the operating instructions of the leak detection agent.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections an of applied test solution indicates a gas leak. If
leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace
the defective part. Do not use the grill until all leaks are corrected.
CAUTION:
Only use the regulator and hose assembly provided! If a replacement is necessary, please call our customer
service center. Do not use replacement parts that are not intended for this grill.
WARNING:
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT
FIRE, DAMAGE AND/OR INJURY.
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Operation Instructions
18
3
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
specications for LP gas Cylinders of the U.S. Department of Transportation(D.O.T) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or
handled roughly!
If the appliance is not in use, the gas cylinder must be turned off. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must be
stored outdoors out of the reach of children and can not be stored in a building, garage or any other
enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and hand-tighten
rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from the regulator
valve when the grill is not in use.
DO NOT obstruct the follow of combustion air and ventilation air to the grill. The propane cylinder must be
arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use the
proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright for the
cylinder to have vapor withdrawal only.
CAUTION:
a.Do not store a spare LP-gas cylinder under or near this appliance.
b.Never ll the cylinder beyond 80 percent full.
c.If the information in (a) or (b) is not followed exactly, a re causing death or serious injury may occur.
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Operation Instructions
19
CONNECTING THE LP TANK
NOTE:
Other cylinders may be acceptable for use with this appliance if they are compatible
with the appliance nesting hole and retention means. Refer to Page 16 of the Assembly
Instructions for correct cylinder to cylinder holder connection.
WARNING:
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT
FIRE, DAMAGE AND/OR INJURY.
1. The knob on the LP tank must be closed. Make sure that the knob is
turned clockwise to a full stop. The cylinder supply system must
be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use care
do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.
To Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.
Installation mode of the gas cylinder
WARNING:
In the connection process, make sure:
• The regulator inlet connector mates with the cylinder valve out let properly,safely and rmly.
• The LP gas hose does not come in contact or remain in contact with the rebox.
The electronic ignition requires 1“ AA” alkaline battery which is excluded.
WARNING:
DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.
DO NOT dispose of batteries in re. Improper disposal may cause batteries to leak or explode.
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Cylinder x screw
Cylinder

Troubleshooting
20
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Burners give off a
yellow ame,
accompanied by the
smell of gas.
1. Possible spider web or other
debris, or improper air
shutter adjustment.
1. Remove the burner and give it a thorough
cleaning. Slightly open the air shutter according
to combustion air adjustment instructions (must
be done by a qualied gas installer).
Flames lift away from
burner, accompanied
by the smell of gas,
and possibly difculty
lighting.
1. Improper air shutter
adjustment. 1. Slightly close the air shutter slightly according to
combustion air adjustment instructions (must be
done by a qualied gas installer).
Side burner will not
light with the igniter,
but will light with
a match.
Problem Possible Cause
Low heat or low ame
when valve is turned
to high.
1. For propane: improper
lighting procedure.
1. Carefully follow the lighting procedures outlined
on Pages 21-22. Remember, all gas grill valves
must be in the OFF position when the tank valve
is turned on. Slowly turn the tank on to allow
pressure to equalize.
2. Preheat the grill with both main burners on high
for 10–15 minutes.
Excessive are-ups/
uneven heat.
1. Flame tamers are installed
incorrectly.
2. Improper preheating.
3. Excessive grease and ash
buildup on the ame tamers
and in the drip pan.
1. Ensure the ame tamers are installed evenly and
rested on the rebox brackets. See step 12 of
assembly instructions on Page 15.
2. Preheat the grill with main burners on high
for 10–15 minutes.
3. Clean the ame tamers and drip pan regularly.
Do not line the pan with aluminum foil. Refer to
the cleaning instructions on Page 23 for more
information.
1. Incorrect installation.
2. Loose electrode wire or
switch-terminal wires.
3. Lifting ames on the burner.
1. Ensure the electrodes are not bent and the 2
prongs are close together but not touching.
2. Check that the electrode wire is rmly pushed
onto the terminal on the back of the igniter. Also
ensure that the lead wires from the module to the
ignition switch (if equipped) are rmly pushed
onto their respective terminals.
3. See previous solution.
Main burners will not
light with the igniter,
but will light with a
match.
1. Dirty piezo ignition.
1. Slightly close the air shutters according to
combustion air adjustment instructions (must be
done by a qualied gas installer.) Then clean the
piezo ignition with a soft bristle brush, or gently
sand with sandpaper.
Solution