Cardax FT Controller 3000 Installation and operation manual

Part number 3E1089 R3 1
March 2003
Installation Note
Cardax FT Controller 3000
CAUTION
This equipment contains components that can be damaged by
electrostatic discharge. Ensure both you and the equipment are
earthedbeforebeginninganyservicing.
The Cardax FT Controller 3000
TheCardaxFTController3000isanetworkcompatibledevicethatinterfacesCardaxIVand
WiegandreadersintotheCardaxFTCommandCentresystem.
TheCardaxFTController3000integratesmuchofthefunctionalityoftheoriginalCardaxFT
Controller5000withReaderandI/Ofunctionalityintoasingleproduct. CardaxFTLocalBUS
connectionsarenotsupported.
Reader Interface
InterfacestoreadersandassociatedI/Oaresetupasfourdistinctgroups(numbered1to4).
EachgroupisthesameandprovidesconnectiontoeitheroneWiegandortwoCardaxIV
readers,andfourbalanced(4-state)inputsandtwogeneralpurposerelayoutputscapableof
switching24voltsDC/AC,5Aresistiveloads. Eachgroupisalsoprovidedwitha12VDC
500mA(resettablefuse)poweroutput.
TheWiegandandCardaxIVinterconnectionsshareacommonconnectorsuchthateitherone
WiegandortwoCardaxIVreaderscanbeconnectedtoeachport. Thefollowingareexamples
ofpossiblecombinationsoverthefourgroups:
• 4xWiegandreadersonly
• 2 x Cardax IV + 3 x Wiegand readers
• 8xCardaxIVreadersonly

2Part number 3E1089 R3
March 2003
Before you begin
Shipment contents
Checktheshipmentcontainsthefollowingitems:
CardaxFTController3000
• 1xCardaxFTController3000
• 1x CardaxFTController3000InstallationNote(thisdocument)
• 1xCardaxFTProductLabel
• 1xCardaxFTController3000componentidentificationdecal
• 9 x M3 screws
• 32x4k7ohmresistors
CardaxFTCabinet
RefertotheenclosedCardaxFTCabinetInstallationNote(partnumber3C4513)for
theshipmentcontentsdespatchedwiththeCardaxFTCabinet.
ThecabinetfortheCardaxFTController3000hasalabelontheinsidebacksurface,
indicatingithasbeenconfiguredspecificallyforthisproduct. Thecabinetcanbe
rotated,howeverthedoormustnotbere-hingedastheRunLEDwillnotshinethrough
thedoor.
Power supply TheCardaxFTController3000requiresa 13.6VDC±15%. Forfurtherdetailregarding
powersupplyrefertothe“Technicalspecifications”sectionattheendofthisinstallationnote.
PlugsPA1,PA2,PA3andPA4providepoweroutconnectionpointsvia500mAfuses.
However,thisDCvoltageoutwillbeapproximately0.5VDClowerthanthevoltagesupplied
totheCardaxFTController3000. Thefusesareresettable,(i.e.underfaultconditions,fuses
gohighresistance. Whenthefaultsubsidesorpowerisremoved,thenthefuseswillcooland
resetthemselves).
Thecurrentloadontheseconnectionpoints(PA1toPA4)isinadditiontothe1.0Arequired
bytheCardaxFTController3000.Whenusingtheseconnectionpoints,ensurethePower
SupplytotheCardaxFTController3000iscapableofsupplyingtheextracurrentrequired.
Cabling ForfulldetailsonsitecablingandrecommendedcablespecificationsrefertoChapter2ofthe
CardaxFTInstallationmanual.
Ethernet cabling
ThecommunicationsbetweentheCardaxFTController3000andtheCardaxCommand
CentreFTServercaneitherbeviaadialupmodemor,preferably,viaapermanentEthernet
connection.
Foroptimumperformance10BaseTunshieldedtwistedpair(UTP)(CAT5orbetter)cable
shouldbeusedforEthernetconnections.TheCardaxFTController3000isprovidedwithan
RJ45socket(P2)for10BaseTconnection.
EMI Cable Shields
TocomplywithCErequirementsandimprovenoisesuppression,anEMICableShield(ferrite
core)shouldbeappliedtoboththeethernetcable(P2)andthepowerincable(P1). There
aretwotypesofshields,(i.e.thosethataresplitandthosethatarenot). Theethernetcable

Part number 3E1089 R3 3
March 2003
needstouseahingedclampcore,(i.e.asplitshield),whilethepowerincablecanuseeither
type.
Inthecaseofthepowerin(P1)EMIcableshield,thecablemustturnthroughthecoretwice.
Eachextraturnthroughthecoremarkedlyincreasestheimpedanceassociatedwiththecore
andprovidesmoreprotection.
PositiontheEMIcableshieldasclosetotheentrypointofthecabinetaspossible.
RS485Communications
CardaxFTControllerscommunicatewithotherCardaxFTunitsviahighqualitytwistedpair
communicationscablewithlowcapacitance-typicallyCategory5(CAT5)cable.
Thetwistedpaircableispolarisedandneedstobeterminatedatthelast,physicalunit.
RS232 cabling
CommunicationviamodemrequirestheRS232cablingtobeterminatedinaDE9socketand
connectedtoplugP3.
Balanced Inputs
Cablingshouldbeaminimumsizeof0.2mm2(24AWG) forallinputs.
Toensurecorrecttamperdetection(shortoropencircuit),thebalancedinputsrequire4k7
ohmresistorstobeconnectedascloseaspossibleto thedevicebeingmonitored.
Whenthemonitoreddeviceincorporatesanormally-closedtamperswitch,itcanbewiredin
serieswithresistorR1.
Alarm
sensor
Input
plug
4k7
GND
5 V
R2
4k7
R1 4k7
RefertoChapter2oftheCardaxFTInstallationmanualforfurther informationonconnecting
inputsandresistors.
Output relays
TheCardaxFTController3000haseightrelayoutputs,(i.e.twopergroup),PE1toPE4and
PF1toPF4. RefertotheComponentLayoutwithinthisInstallationNoteforwiringthisplug.
Thecablingtoandfromthisrelayplugmustbecapableofcarryingsufficientcurrentforthe
devicetherelayiscontrolling. Therelaycontactcancarry5Ampsat24VDC/ACresistive
load.
Note:TheconnectorsontheCardaxFTController3000accommodatebothhorizontaland
verticalwiringentry.

4Part number 3E1089 R3
March 2003
Installation
1. The “CardaxFTCabinet”InstallationNote(partnumber3C4513)detailsthe
proceduresinvolvedtomounttheCardaxFTCabinet:
- positioningtheCardaxFTCabinetdoor
- removingtheappropriatecutouts
- securingtheCardaxFTCabinettothebuilding.
Note:TheCardaxFTCabinetshouldbeinstalledinasecure,internalsituation.The
securityoftheinstallationultimatelydependsonthewayyouinstalltheCardaxFT
Cabinet.
2. Usingthe9xM3screws,fittheControllerPCBtotherearfaceoftheCardaxFT
Cabinet,ensuringthatthereartampersensoralignswiththelightpipe. Alsoensurethat
thefrontLEDlinesup.
3. Installallthesystemandpowercables.Thecablesshouldstowneatlyandbeheldin
placebythecableclampsfittedintothebaseoftheCabinet.
Refertothenextsection“Componentlayout”forthelocationoftheplugs.
PA1 to PA4 = Powerout
PB1 to PB4 = Readerports
PC1 to PC4 = Balancedinputs
PD1 to PD4 = Balancedinputs
P1 = Powerin
P2 = 10BaseTEthernetport
P3 = Dial-upRS232port
P4 = RS485
PE1 to PE4 = Relayoutputs
PF1 to PF4 = Relayoutputs
Remember: Thebalancedinputsrequirethe4k7ohmresistorstobeconnectedasclose
aspossibletothedevicebeingmonitored.
4. InstallthecomponentidentificationdecalinsidetheCardaxFTCabinetdoor. This
decalenablesyoutoenterwiringandconnectiondetailsandidentifiesthelocationand
designationofcableconnections,fuses,LEDs,etc.
5. InitialisetheCardaxFTController3000.
Thefollowinginitialisationproceduresaredetailedinthelatersectiontitled
“Initialisation”:
-Setupdetails
-Opticaltamperdetectors
6. FixtheCardaxFTProductLabeltotheoutsideoftheCardaxFTCabinetdoorand
entertherelevantdetails.

Part number 3E1089 R3 5
March 2003
Componentlayout
Initialisation
Ethernet setup details
EachCardaxFTController3000hasapre-programmed,uniqueaddress(MACaddress).
WhentheCardaxFTController3000isconnectedtotheEthernet,theCardaxFTCommand
CentreServer(whenconfigured)willrecogniseandacknowledgethisaddress,whichis
automaticallylinkedtoanIPaddress.
Note: TheCardaxFTCommandCentreServermustbeconfiguredtorecognisethe
Controller’sMACaddress(refertotheCardaxFTCommandCentredocumentation).
TheServerthentransmitsthefollowinginformationtotheCardaxFTController3000:
-IPaddressfortheController(3000Series)
-IPaddressoftheServertheControlleristocommunicatewith
TheServercanthensenddatato,andreceivedatafrom,theCardaxFTController3000.
81
OPEN
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
COMM
NCNO
COIL
96
51
P4
HAMILTON, NEW ZEALAND
GGL ASSY 2A0203 GGL PCB 2M8170-0 CD PCB 22920 V0 (c)2002 CARDA (INTERNATIONAL) LTD
P3
P1
COMA
P2
SW
P4
PF4
PF3
PF2
PE4
PE3
PE2
COM COM COM COM
NO NO NO NO NC NC NC NC
COM COM COM COM
NO NO NO NO
NC NC NC NC
PF1 PE1
P1
0V
VIN
COMB
2
3 1
2
3 1
2
3 1
2
3 1
2
3 1
2
3 1
2
3 1
2
3 1
2
1
1
2
DETECTOR
LED
RS485
POWER IN
0V 0V 0V 0V
VOUT VOUT VOUT VOUT
PA4
PA3
PA2
PA1
2 1
2 1
2 1
2 1
PA4
POWER
OUT
PA3
POWER
OUT
PA2
POWER
OUT
PA1
POWER
OUT
COMB
OUT2
COMA
OUT1
DATA 1 DATA 1 DATA 1 DATA 1 DATA 0 DATA 0 DATA 0 DATA 0
PB4
PB3
PB2
PB1
2
3 1
4
2
3 1
4
2
3 1
4
2
3 1
4
COMA
OUT1 COMA
OUT1
COMA
OUT1
COMB
OUT2
COMB
OUT2
COMB
OUT2
2
3 1
IN2 IN2 IN2 IN2
GND
IN1 IN1 IN1 IN1
PC4
PC3
PC2
PC1
2
3 1
2
3 1
2
3 1
GND GND GND
IN4 IN4 IN4 IN4
GND
IN1 IN1 IN1 IN1
PD4
PD3
PD2
PD1
2
3 1
2
3 1
2
3 1
GND GND GND
PC1
PC2
PC3
PC4PD4
PD3
PD2
PD1
Front illumination
through door
P3 Auxiliary
RS232 port
RX = pin 2
TX = pin 3
DTR = pin 4
GND = pin 5
DSR = pin 6
RTS = pin 7
CTS = pin 8
R = pin 9
SW Switch
Used during nitialisation
Refer nstallation Note
Run LED
10BaseT
Diagnostic LEDs
P2 - 10BaseT
Ethernet port
Ethernet connection
P1 Power In
pin 1 = 13.6 V ± 15%
pin 2 = 0 V
PD1 to PD4
Inputs
pin 1 = nput 3
pin 2 = Ground
pin 3 = nput 4
PA1 to PA4
Power Out
pin 1 = power out
pin 2 = 0 V
P4 RS485 Bus Front tamper Rear tamper
Group 4
Group 3
Group 2
Group 1
Group 4
Group 3
Group 2
Group 1
Relays 1 to 8
pin 1 = Normally closed
pin 2 = Normally open
pin 3 = Common
PE1 = Relay 1
PF1 = Relay 2
PE2 = Relay 3
PF2 = Relay 4
PE3 = Relay 5
PF3 = Relay 6
PE4 = Relay 7
PF4 = Relay 8
PC1 to PC4
Inputs
pin 1 = nput 1
pin 2 = Ground
pin 3 = nput 2
PB1 to PB4
1 x Wiegand Reader
per connector
pin 1 = N1 (Data 0)
pin 2 = N2 (Data 1)
pin 3 = OUT1 (Beeper)
pin 4 = OUT2 (LED)
2 x Cardax V Readers
per connector
Reader 1 = pins 1 & 3
Reader 2 = pins 2 & 4

6Part number 3E1089 R3
March 2003
Procedure
1. CheckthepowerandEthernetcablingtotheCardaxFTController3000arecorrectly
installed.
2. LocateDIPswitch2(SW2)ontheCardaxFTControllerPCB.
Setswitch 2toON (closed).
3. SwitchonpowertotheCardaxFTController3000. TheredLED(D1)flashesinthe
followingsequence:
(ThesequencecompletesfairlyquicklybutitisimportantyouensuretheLEDfinishes
indicatingthe“normalrunning”sequence.)
- TheredLEDflashesfairlyfastduringstartup.
- TheredLEDflashesthreetimespersecond.TheCardaxFTController3000
iswaitingforitsIPaddress.
- WhentheCardaxFTController3000hasreceiveditsIPnumber,theredLED
flashestwicepersecond. ThisindicatestheCardaxFTController3000is
waitingfordatabaseinformationtobedownloadedfromtheServer.
- Wheninitialisationiscomplete,theLEDflashesapproximatelyoncepersecond
indicatinganormalrunningsequence.
Note: Thesectiontitled“RunLED”(laterinthischapter)detailsthedifferentmeanings
ofthevariousflashsequences.
4. Setswitch2toOFF(open).
Dial-up/Serial setup details
RefertotheDial-up/Null-ModemInitialisationsectionofChapter23intheCardaxFT
CommandCentreUserGuide,fortheprocedure.
Optical tamper detectors
ThefrontopticaltamperdetectorwillsensewhentheCabinetdoorisopened.
TherearopticaltamperdetectorwillsenseiftheCabinetisremovedfromitsmounting
position.
WhentheCardaxFTController3000isre-poweredafterservicingandisoperatingcorrectly
itwillinitialisetheopticaltamperdetectors.
Thefollowingprocedurewillensurethattheopticaltampersensorsareinitialisedcorrectlyon
power-up.
1. Switchonthe13.6VDC± 15% supply tothe CardaxFT ControllerPCB.
2. CloseandlocktheCardaxFTControllercabinetdoorwithinthreeseconds,(i.e.before
theControllergoesintoathreeflashornormalrunningstate).
Note: TheCabinetdoormustremainclosedforatleast5secondsfortheinitialisationof
theopticaltamperdetectorstobecompleted.

Part number 3E1089 R3 7
March 2003
DipSwitch Setting Meaning
DS1 ON ControllerwillacceptWWWconnections.
OFF ControllerwillrejectWWWconnections.
DS2 ON Initialise. OnstartupconfigurationandtheIP
address is deleted.
OFF NormalStartup-Configurationwillberetained.
DS3 OFF Unused
DS4 ON WhenDS2isonthiswillcausetheControllertobe
configuredwithPPP(dial-up)asthedefaultnetwork
interface.
OFF WhenDS2 is onthis willcause the Controller to be
configuredwithEthernetasthedefaultnetwork
interface(default).
DS5 ON Onstartup,themaincodedoesnotrun. Instead,thelocal
configprogramattemptstoestablishconnectionviaserial
COM port.
OFF Onstartup,themainapplication(e.g.B201b4.exe)is
run.
DS6 OFF Unused
DS7 OFF Unused
DS8 OFF Unused
Dip Switch Settings
ThefollowingtableshowstheDipSwitchSettings. TheSettingsinboldspecifythedefault
startupconfiguration.
Ethernet connection LEDs
Component Function LEDwilllightwhen...........
D9 LANActivityLED Duringnormaloperation,thisactive-lowoutput
goeslowfor6mswheneverthereisareceive
packet,atransmitpacket,oracollision. During
HardwareStandbymode,thisoutputisdriven
lowwhenthereceiverdetectsnetworkactivity.
D10 LinkGoodLED Thisactive-lowoutputislowwhentheCS8900A
detectsthepresenceofvalidlinkpulses.

8Part number 3E1089 R3
March 2003
Run LED
Thered,Run,LED(D1)flashestoindicatetheoperatingstatusoftheCardaxFTController
asdetailedinthefollowingtable:
Flash Sequencetiming Meaning
Fast 130mson,130msoff Initialising
(4Hzflash)
1flash 500mson,500msoff Normalrunning
(1Hzflash)
2flashes 2flashes-pause CardaxFTControllerhasan IPbut no
(eachflashis50mson,400ms configuration,orhasbeenconfigured
offandthepauseis1.2s) incorrectly
3flashes 3flashes-pause CardaxFTControllerrequiresanIP
(eachflashis50mson,400ms address-Ensure BootPService
offandthepauseis1.2s) (CCFTBPS.exe)isrunning,theCardax
FTControllerisconfiguredcorrectly,
andithasconnectedtothenetwork.
4flashes 4flashes-pause Noprivatekeyorcertificateloaded
(eachflashis50mson,400ms (*seenotebelowforobtainingkeys
offandthepauseis1.2s) andcertificates)
5flashes 5flashes-pause Invalidprivatekeyorcertificateloaded,
(eachflashis50mson,400ms orkeyandcertificatedonotmatchthe
offandthepauseis1.2s) CardaxFTControllerserialnumber
6flashes 6flashes-pause TheCardaxFTControllerhasdropped
(eachflashis50mson,400ms itscode. Loadcodeagainviaserial
offandthepauseis1.2s) COM port.
450mson,50msoff CardaxFTControllerresetting
(2Hzflash)
Shortflash 100mson,250msoff(short), Bootcodemonitorrunning
longflash 400msoff,250mson(long)
(1scycle)
* ShouldanSSLkeydatafilebelostorcorrupted,requestsforreplacementsshouldbe
madetoyourlocalCardaxoffice. YouwillneedtosupplythelastsixdigitsoftheCardax
FT Controller MAC address.

Part number 3E1089 R3 9
March 2003
Removing the PCB
FollowthestepsbelowtoremovetheCardaxFTControllerPCBfromtheCardaxFT
Cabinet:
1. EnsurethatthepowertotheCardaxFTController3000isswitchedoffand
disconnected.
2. Followingfullantistaticprecautions,disconnectallcablesfromtheCardaxFT
ControllerPCB. Remembertolabeleachcableasyouremoveit.
3. Removethe9xM3securingscrewsthatholdthePCBontotheCardaxFTCabinet
fixingstandoffs.
4. CarefullyliftthePCBclearoftheCabinet.
Replacing the PCB
1. To replacetheCardaxFTControllerPCB,reversetheaboveprocedure.
Note: YoumusttheninitialisetheCardaxFTController3000asdetailed
earlierinthisInstallationNote.
Connectorwiring
Ethernet 10BaseT
The10BaseTEthernetconnectstosocketP2viaanRJ45connector.
1 +TXD
2 -TXD
3 +RXD
4-5 Not used
6 -RXD
7-8 Not used
9-10 Not used (metal casing
)
1 8

10 Part number 3E1089 R3
March 2003
Technicalspecification
Power required:
Voltage 13.6 V DC ± 15%
Current 290mA (Withoutrelaysoperated)
610mA (Allrelaysoperated)
Theabovecurrentsexcludeexternaldevicessuchas
readersandalarmsounders.
Environmental:
Operatingtemperature -100C to +550C
Humidity 95%non-condensing
Maximum number of ...
Inputs 16 (4statemonitored)
Outputs 8 (relaycontactcurrentratingat24VDC/AC
5Aresistive)
RS485ports 1 (currentlynotsupported)
Ethernetports 1
RS232ports 1 (plus1dedicateddiagnosticport)
Fuses
FS1powerin 1.5AResettablefuse (processor)
FSA1 to FSA4 power out 500mAResettablefuse (poweroutforreadersand
monitoringdevices)
EMI Cable Shields
Impedanceat25MHzmustbegreaterthan60Ohms
Impedanceat100MHzmustbegreaterthan100Ohms
Note:TheCardaxFTController3000hasnoreplaceableparts.
NOTE:
ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassBdigital
device,pursuanttopart15oftheFCCRules. Theselimitsaredesignedtoprovide
reasonableprotectionagainstharmfulinterferenceinaresidentialinstallation. Thisequipment
generates,uses,andcanradiateradiofrequencyenergyand,ifnotinstalledandusedin
accordancewiththeinstructions,maycauseharmfulinterferencetoradiocommunications.
However,thereisnoguaranteethatinterferencewillnotoccurinaparticularinstallation. If
thisequipmentdoescauseharmfulinterferencetoradioortelevisionreception,whichcanbe
determinedbyturningtheequipmentoffandon,theuserisencouragedtotrytocorrectthe
interferencebyoneormoreofthefollowingmeasures:
• Reorientorrelocatethereceivingantenna.
• Increasetheseparationbetweentheequipmentandreceiver.
• Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthe
receiverisconnected.
Consultthedealeroranexperiencedradio/TVtechnicianforhelp.
ChangesormodificationsnotexpresslyapprovedbyCardax(International)Ltdcouldvoidthe
user’sauthoritytooperatethisequipment.
: 002132943: 002132943
: 002132943: 002132943
: 002132943