Cardio Theater xTV863 Product manual

®
ch vol
mute
MUTE CHVOL
ENTERTAINMENT CONTROLS
Cardio Theater xTV863 Receivers
Installation and Maintenance Guide™

Installation and Maintenance Guide: Important Safety Instructions 1
IMPORTANT SAFETY INSTRUCTIONS
Important Safety Instructions
Always follow basic safety precautions when using this
equipment to reduce the chance of injury, fire, or damage.
• Read all instructions in this guide before installing and using
the equipment. Follow any labels on the equipment.
• Use the power adapter provided with the equipment. Plug the
power adapter into an appropriate, grounded power outlet as
marked on the equipment.
• Position power cables so that they are not walked on or
pinched by items placed upon or against them.
• Keep the equipment away from water and moisture.
• Locate the equipment away from sources of heat, such as
radiators, heat registers, and stoves. Avoid temperature
extremes.
• Avoid dropping anything on or spilling anything inside the
equipment, because doing so can damage the electronics.
• Do not attempt to service the unit yourself except to follow the
maintenance instructions found in this guide.
Regulatory Information
This product is compliant to:
• 89/336/EEC Electromagnetic Compatibility Directive.
• 99/5/EEC Radio and Telecommunications Directive.
• 73/23/EEC Low Voltage Directive.

Installation and Maintenance Guide: Table of Contents 2
Table of Contents
Important Safety Instructions ...............................................1
Regulatory Information .................................................................. 1
Before You Begin .....................................................................3
About the xTV863 Receiver ......................................................... 4
Installation Requirements .............................................................. 4
Obtaining Service ........................................................................... 5
Install Standalone Receivers on
Exercise Equipment .................................................................6
Unpacking the Equipment ............................................................ 6
Required Tools ................................................................................ 6
Suggested Tool .............................................................................. 6
Installing the Standalone Receiver ............................................. 7
Install Integrated Receivers on Display Consoles ...........9
Unpacking the Equipment ............................................................ 9
Required Tools ................................................................................ 9
Installing the Integrated Receiver on an EFX,
Climber, or Cycle ............................................................................ 9
Installing the Integrated Receiver
on a Treadmill ................................................................................11
Programming Each Receiver .............................................. 15
Automatic Programming .............................................................15
Manually Programming a Receiver ...........................................16
Maintenance and Troubleshooting ................................... 18
Cleaning Receivers ......................................................................18
Checking Standalone Receivers ...............................................18
Troubleshooting the Receiver ....................................................18
Replacing the Headphone Jack on a
Standalone Receiver ....................................................................19
Replacing the Headphone Cover on an
Integrated Receiver ......................................................................20
Limited Warranty .................................................................... 22

Installation and Maintenance Guide: Before You Begin 3
Before You Begin
With the Cardio Theater®xTV wireless system, fitness facilities can
add entertainment to exercise rooms without the high cabling costs
usually associated with entertainment systems. The xTV wireless
system gives people the choice of listening to music, radio, or
programs shown on TVs while they exercise. The person simply
plugs a stereo headphone into the headphone jack, selects the
desired entertainment, and exercises while listening to high-fidelity
sound.
An xTV wireless system consists of one or more xTV-8T Transmitters,
one for each TV and audio component, and a number of xTV863
receivers installed on exercise equipment throughout the room.
Cardio Theater offers two different xTV863 receivers: xTV-8RLP
Low Power Standalone Receiver and xTV-8RAB Integrated Audio
Receiver. See Figure 1. The standalone receiver attaches to the
handlebars of almost any exercise equipment, while the other
receiver integrates with the latest Precor cardio equipment
introduced in 2006. Both receivers allow facilities to offer
entertainment to people using a variety of exercise equipment, old
and new, from a variety of manufacturers.
This guide explains how to install and maintain both xTV863
receivers. For proper installation, please read this guide thoroughly
and follow the instructions.
Note: For information about xTV-8T Transmitters, refer to the xTV-8T
Transmitter Installation and Maintenance Guide.
Figure 1: Introduction to standalone and integrated receivers
ch vol
mute
MUTE CHVOL
ENTERTAINMENT CONTROLS
Channel number
display shows current
selection
Channel buttons let you
move through available
channels
Volume buttons let
you adjust the sound
level
Mute button allows
you to quickly quiet
the sound
Channel number display shows
current selection
Channel buttons let
you move through
available channels
Volume buttons let
you adjust the
sound level
Mute button allows
you to quickly quiet
the sound
xTV-8RAB Integrated Audio Receiver
xTV-8RLP Low Power Standalone Receiver

Installation and Maintenance Guide: Before You Begin 4
About the xTV863 Receiver
The xTV863 receiver supports many channels of high-fidelity sound.
Use of the receiver is intuitive; people can typically begin using the
receiver with little or no training.
During installation, the technician attaches receivers to selected
equipment in the facility. Receivers are typically powered by the
equipment to which they are attached. For example, when
connected to a treadmill, the receiver is powered continuously as
long as the treadmill is turned on. With self-powered equipment,
such as cycles and elliptical crosstrainers, the receiver turns on
when a person is using the equipment, or the optional power
adapter is connected to the equipment.
Note: To receive power from exercise equipment, standalone
receivers require exercise equipment with CSAFE power
connections. Otherwise, the receiver must be powered through an
AC power adapter plugged into a power outlet.
Installation Requirements
Review the following installation requirements before assembly:
• Transmitters and receivers should be installed so they are within
50 meters of each other and are in direct line of sight. For
example, if you are within 30 meters and can see the transmitter
antenna, the receivers should have good reception.
• With new xTV wireless installations, we recommend installing the
receivers on the equipment first, then installing the transmitters.
Doing so will allow installers to check the sound quality of the
transmitters throughout the room.
• Receiver channels are programmed during installation and will
correspond to the TV and audio options available. The receiver
automatically acquires the available channels from the installed
transmitters and assigns them to channel numbers, starting with
the lowest transmitting channel to the highest transmitting
channel, regardless of which channels are used.
• To avoid confusion with people using the wireless system, you
want receivers to logically select TV and audio components based
on their placement. So, on the receiver, channel 1 would select the
first TV, channel 2 would select the second TV, and so on. To
support this logical usage, transmitters need to be installed in
channel order, as explained in the Transmitter Installation and
Maintenance Guide.
• There is no correlation between channel numbers on transmitters
and channel numbers shown on receivers when they are
programmed. For more information about transmitter channels,
refer to the Transmitter Installation and Maintenance Guide.

Installation and Maintenance Guide: Before You Begin 5
Obtaining Service
Do not attempt to service the Cardio Theater xTV863 Receiver,
except as explained in this guide. For information about product
operation or service, refer to the Cardio Theater web site at
www.cardiotheater.com or contact an authorised dealer. For
information about product operation or service, contact an
authorised Cardio Theater Technical Support Representative at
[phone] or [e-mail].
Returning Equipment to Cardio Theater
To return equipment to Cardio Theater for any reason, you must
contact Cardio Theater Technical Support and obtain a Return
Authorisation Number (RMA). When requesting the RMA number,
explain why you are returning the equipment, for example you
ordered too many receivers and the extra receiver can be returned to
stock, or the equipment needs repairs.
Important: Equipment must be shipped with an RMA number in
order for Cardio Theater to process it. Any equipment received
without an RMA number will be returned to the sender.

Installation and Maintenance Guide: Install Standalone Receivers on Exercise Equipment 6
Install Standalone Receivers on Exercise Equipment
This section explains how to install the xTV-8RLP standalone
receiver on the handlebars of selected equipment in the facility.
You can attach receivers to the handlebars of almost any exercise
equipment. However, for safety, the receiver must be installed on a
stationary location, so you cannot install it on handlebars that move.
Attach the receivers securely with the wire ties and neoprene pads.
When a receiver is properly attached to a piece of equipment, it
should not move. Proper installation is important to prevent moisture
from entering the receiver through the power connector and
damaging the electronics.
Remember to read and follow the instructions in this guide. If you do
not install the xTV-8RLP receivers according to these instructions,
you could void the Limited Warranty.
Unpacking the Equipment
The standalone receiver is shipped with the following items:
• One or more xTV-8RLP Receivers as ordered
• Neoprene pad, 1 per receiver
• Wire ties, 4 per receiver
• CSAFE power cable or AC power adapter kit for your country,
1 per receiver (see Note below)
• These installation instructions
Note: The choice of a CSAFE power cable or AC power adapter kit
for a receiver is determined when the wireless equipment is ordered.
If a piece of exercise equipment is CSAFE compatible, you should
use a CSAFE power cable to power the receiver to simplify
installation.
If any items are missing, contact the dealer from whom you
purchased the unit or contact Cardio Theater Technical Support.
Required Tools
Obtain these tools before assembly:
• Tool to cut the wire ties
• Pliers to tighten the wire ties
Suggested Tool
You may want to add the optional power adapters to the self-
powered equipment in your facility. To purchase the optional power
adapters, check with your Precor dealer.

Installation and Maintenance Guide: Install Standalone Receivers on Exercise Equipment 7
Installing the Standalone Receiver
1. Identify the equipment on which you plan to attach the receivers.
You can attach receivers to almost any exercise equipment.
2. Determine where on the equipment you will install each receiver.
When you choose a location for the receiver, make sure that the
person can comfortably reach it and that its controls are easily
readable. Also, make sure that the receiver does not interfere
with the equipment’s display console or moving parts.
You can attach a receiver either horizontally or vertically. You
cannot attach a receiver to handlebars that move.
3. Connect the power cable into the RJ45 connector on the back of
the receiver. Push the rubber boot firmly into the recess around
the connector to ensure a tight seal. See Figure 2.
Important: Make sure that the rubber boot securely covers the
connector to prevent moisture damage, or you could void the
Limited Warranty.
Figure 2: Back of receiver showing rubber boot being
properly installed
4. Attach the neoprene mounting pad to the desired location on the
handlebar. See Figure 3.
Figure 3: Install the mounting pad to the handlebar
5. Insert two wire ties through the holes in the mounting bracket on
the back of the receiver.
6. Place the receiver on the neoprene mounting pad, and then
attach it to the handlebar using the wire ties. See Figure 4. Use
the pliers to tighten the wire ties so the receiver cannot move.
Important: Be sure to secure the receiver on the handlebar so
that it cannot move. If the receiver moves, it may damage the
exercise equipment as well as itself, and void the Limited
Warranty.
Figure 4: Install the receiver on the handlebar with wire ties

Installation and Maintenance Guide: Install Standalone Receivers on Exercise Equipment 8
7. Cut off the excess plastic from the wire ties, being careful not to
leave any sharp edges on the wire ties.
8. Plug the other end of the power cable into a power outlet or, if
the equipment is Cardio Theater ready, the CSAFE power
connector.
The receiver will be powered by either an AC power adapter
plugged into a power outlet or a CSAFE power cable connected
to the exercise equipment. Only exercise equipment that is
Cardio Theater ready can use CSAFE power cables; you may
need different power cables for different types of exercise
equipment. If you have any questions about powering your
receivers, contact Cardio Theater Technical Support.
9. Repeat the above steps for each standalone receiver that you
plan to install.

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 9
Install Integrated Receivers on Display Consoles
This section explains how to install the xTV-8RAB integrated receiver
on a Precor cardio equipment console. You can also follow these
instructions to replace an existing integrated receiver. The
instructions differ depending on the type of equipment on which you
are installing. Choose the appropriate instructions based on your
situation.
Remember to read and follow the instructions in this guide. If you do
not install the xTV-8RAB receivers according to these instructions,
you could void the Limited Warranty.
Important: Wear a static guard on your wrist to safeguard against
static electricity damage to the electronic equipment housed in the
Cardio Theater and Precor units.
Unpacking the Equipment
The integrated receiver is shipped with the following items:
• One or more xTV-8RAB receivers as ordered
• Headphone jack cover, 1 per receiver
• These instructions
If any items are missing, contact the dealer from which you
purchased the unit or contact Cardio Theater Technical Support.
Required Tools
Obtain these tools before assembly:
• Crosshead screwdriver
• (Treadmill installation only) Flathead screwdriver
Installing the Integrated Receiver on an
EFX, Climber, or Cycle
1. Use a crosshead screwdriver to remove the four screws that
secure the back console plate. Set the screws and back console
plate aside.
If you are installing the integrated receiver on a climber, you will
also need to remove the one screw that secures the neck cover.
Set the neck cover and screw aside.
Figure 5: Remove back console plate
EFX or Cycle
Climber

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 10
2. Remove the entertainment option cover. See Figure 6. Tabs exist
on either side of the cover. Press in on the tabs and the cover
pops off. You can discard the entertainment option cover.
Figure 6: Remove entertainment option cover
Important: If you are replacing the integrated receiver,
disconnect the 5-wire cable from the display console, and then
pull the stereo plug (audio cable) out of the cover before
removing the receiver.
3. At the base of the display console, remove the audio cover. Place
a finger inside the audio cover to push it out of the display
console. You can discard the audio cover because it is replaced
with the headphone jack.
4. Separate the display console face from the console. See
Figure 7. Start at the top and work toward the bottom by
pressing in on five of the tabs that secure it. This provides easier
access to the 5-pin connector.
Figure 7: Separate display console face
5. Hold the integrated receiver above the display console and feed
the audio cable through the opening in the base of the display
console. Let the audio cable hang loose.
CAUTION: It is critical that you attach the red wire on the
5-wire entertainment option cable to Pin 1. The word, PIN 1,
is inscribed on the back of the display console. An arrow
points to the location of Pin 1. The connector is keyed so it
will only connect one way. Do not force the connection.
6. Connect the 5-wire entertainment option cable to the display
console.
7. Reattach the display console face by aligning the tabs and
applying pressure to the display face.
8. Install the integrated receiver by aligning the two tabs and
applying pressure. Arrange the cables so when you reattach the
cover, you do not inadvertently pinch or damage the cables.
Important: Cable damaged by improper installation will not be
covered by the Limited Warranty.

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 11
9. Feed the audio cable through the base of the display console
and attach it to the headphone jack. See Figure 8.
Figure 8: Attach audio cable to headphone jack
10.Insert the headphone jack into the base of the display console.
Snap the headphone jack into place by positioning the rear tab
first, and then applying pressure to the base. See Figure 9.
Figure 9: Snap headphone jack into place
11.Use a crosshead screwdriver to replace the back console plate
with the four screws removed in step 1. If you also removed the
neck cover (climber installation only), reinstall the neck cover with
the one screw.
Installing the Integrated Receiver
on a Treadmill
1. Turn OFF the Precor treadmill and unplug it. The ON/OFF
(I/O) switch is located on the front of the treadmill beneath the
hood overhang.
2. Unplug any RJ45 connections from the back of the display
console cover before removing the cover.
3. Use a crosshead screwdriver to remove the nine screws that
secure the display console back cover. See Figure 10. Set the
fasteners aside.
Figure 10: Remove display console back cover screws

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 12
4. To remove the display console back cover, pull in on one side as
you pull the cover down toward the floor. This should flex the
cover and enable you to slide it past the fasteners on the upright
support. See Figure 11.
Figure 11: Remove display console back cover
5. Remove the entertainment option cover. See Figure 12. Tabs
exist on either side of the cover. Press in on the tabs and the
cover pops off. You can discard the entertainment option cover.
Important: If you are replacing the integrated receiver,
disconnect the 5-wire cable from the display console, and then
pull the stereo plug (audio cable) out of the cover before
removing and discarding the cover.
Figure 12: Remove entertainment option cover
6. At the base of the display console back cover, remove the break
away piece to allow room for the audio cable. Use a flathead
screwdriver to push the piece out of the display console back
cover. See Figure 13. You can discard the break away piece.
Figure 13: Remove break away piece with screwdriver
7. Separate the display console face from the console. See
Figure 14. Start at the top and work toward the bottom by
pressing in on five of the tabs that secure it. This provides easier
access to the 5-pin connector.
Figure 14: Separate display console face from console

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 13
8. Hold the integrated receiver above the display console, and feed
the stereo plug (audio cable) through the opening in the base of
the display console. Let the audio cable hang loose. See
Figure 15.
CAUTION: It is critical that you attach the red wire on the
5-wire entertainment option cable to Pin 1. The word, PIN 1,
is inscribed on the back of the display console. An arrow
points to the location of Pin 1. The connector is keyed so it
will only connect one way. Do not force the connection.
9. Connect the 5-wire entertainment option cable to the display
console. See Figure 15.
Figure 15: Feed cables through the entertainment option cover
10.Reattach the display console face by aligning the tabs and
applying pressure to the display face.
11.Install the integrated receiver by aligning the two tabs and
applying pressure. Arrange the cables so you do not
inadvertently pinch or damage the cables.
Important: Cable damaged by improper installation will not be
covered by the Limited Warranty.
12.Feed the audio cable through the break out in the display
console cover.
Figure 16: Feed audio cable through display console cover
13.Replace the display console back cover by positioning one side
above the upright support fasteners. Pull in on the other side to
flex the cover which allows you to push it up and slide it past the
fasteners on the upright support. See Figure 17.
Figure 17: Replace display console back cover
14.Use a flat head screwdriver to slide the display console cover
under the top console cover.

Installation and Maintenance Guide: Install Integrated Receivers on Display Consoles 14
15.Use a crosshead screwdriver to reattach the display console
back cover with the nine fasteners removed in step 3.
16.Attach the stereo plug to the headphone jack.
Figure 18: Attach stereo plug
17. Insert the headphone jack into the base of the display console.
Snap the headphone jack into place by positioning the rear tab
first, and then applying pressure to the base.
Figure 19: Snap headphone jack into place

Installation and Maintenance Guide: Programming Each Receiver 15
Programming Each Receiver
This section explains how to use the automatic programming
process to set up xTV863 receivers. During automatic programming,
the receiver acquires the available channels from the installed
transmitters, and assigns them to channel numbers. You will need to
follow this process for each new receiver, or when a receiver is
replaced.
After automatic programming, a receiver may be missing some
channels or the programming is incorrect. You will find a section that
explains how to manually program a receiver to add or remove
channels as needed.
You can follow the instructions in this section for both the standalone
and integrated receivers.
Automatic Programming
1. Make sure all transmitters are properly installed and plugged in.
Important: Transmitters must not share the same channel,
because it will cause a problem for the automatic programming
feature of the receivers and affect the performance of the
wireless system.
2. Power up the receiver. If it is connected to self-powered exercise
equipment, you or an assistant will need to use the equipment.
The optional power adapter is a useful tool for self-powered
equipment.
3. Begin the automatic programming process on a receiver by
pressing the Channel ▲and Mute buttons simultaneously for
3 seconds.
4. When the display shows “AP”, release the buttons. The display
then shows a number from “-1” to “-3,” which indicates its
program mode.
Table 1: Receiver programming modes
Display Number xTV Program Mode Description
-1 12 frequencies
-2 8 frequencies (Recommended mode)
-3 10 frequencies

Installation and Maintenance Guide: Programming Each Receiver 16
5. If necessary, use the Channel ▲and ▼buttons to select the
appropriate program mode. Most facilities use xTV program
mode -1.
6. Press the Mute button to select the program mode. The receiver
starts the automatic programming sequence, scanning the active
transmitter channels and storing them in memory. When the
sequence is finished, the receiver restarts and the first available
channel appears on the display.
Once automatic programming has completed, you should
confirm that the receiver has picked up all the available channels.
Automatic programming can be affected by a number of factors,
including outside interference. This may cause the receiver to
miss some channels or program unwanted channels.
7. Check that the receiver can clearly receive the available channels
by selecting, then listening to each channel programmed.
As you move through the channels on the receiver, be aware that
the receiver orders transmitter channels from the lowest to the
highest, then assigns each to a channel, starting with channel 1.
8. If you find the receiver is missing some channels or the
programming is incorrect, manually program the receiver, as
explained in the next section. Skip to step 8 of that section.
9. Repeat steps 2 through 8 for each receiver that will be installed.
Manually Programming a Receiver
The receiver automatically searches the area for available channels
during automatic programming. Sometimes, however, the automatic
programming feature does not pick up all the transmitted channels,
or it erroneously programs unwanted channels. You can manually
program the receiver to add or remove channels and solve these
problems. You must run automatic programming before you can run
manual programming.
When you enter manual programming, the receiver will display the
transmitter channel numbers it has found. For example, an
installation has five xTV-8T Transmitters, assigned channel numbers
2, 6, 7, 10, and 11 and installed in that order from left to right. The
receiver has found these transmitted channels and assigned them to
a sequence of channel numbers that it displays as 1 through 5. See
Table 2.

Installation and Maintenance Guide: Programming Each Receiver 17
Table 2: Example during manual programming
1. If you have already run automatic programming, as described in
the previous section, skip to step 8.
2. Make sure all transmitters are properly installed and plugged in.
3. Power up the receiver. If it is connected to self-powered exercise
equipment, you or an assistant will need to use the equipment.
The optional power adapter is a useful tool for self-powered
equipment.
4. At the receiver, press the Channel ▲and Mute buttons
simultaneously for 3 seconds.
5. When the display shows “AP”, release the buttons. The display
then shows a number from “-1” to “-3,” which indicates its
program mode.
6. If necessary, use the Channel ▲and ▼buttons to select the
appropriate program mode for your site. Refer to Table 1 earlier
for a list of program modes. Most facilities use -1 Cardio Theater
xTV program mode.
7. Press the Mute button to select the program mode and start
automatic programming. During this process the receiver scans
the active transmitter channels and stores them in memory. You
must run automatic programming before you can run manual
programming.
8. Start manual programming by pressing the Channel ▼and Mute
buttons simultaneously for 3 seconds.
9. When the “-P” appears on the display, release both buttons.
Channel number 1 appears on the display.
10.Use the Channel ▲and ▼buttons to scroll through the
transmitted channels that the receiver has acquired.
11.For each channel, determine if you want to change its status.
Pressing the Mute button switches states for a channel:
•Aflashing number indicates a channel that is inactive.
•Asolid number indicates a channel that is active.
12.When you have reviewed and programmed the channels, press
both Channel buttons simultaneously for 3 seconds to save your
changes and exit programming mode.
13.Check that the receiver can clearly receive the available channels
by selecting, then listening to each channel programmed.
Transmitter
Channel
Receiver Shows in
Manual Programming
Receiver Assigns to
Number that People Use to
Select Component
1 Flashing number, not
programmed
2Solid number 1
3 Flashing number, not
programmed
4 Flashing number, not
programmed
5 Flashing number, not
programmed
6Solid number 2
7Solid number 3
8 Flashing number, not
programmed
9 Flashing number
10 Solid number 4
11 Solid number 5
12 Flashing number

Installation and Maintenance Guide: Maintenance and Troubleshooting 18
Maintenance and Troubleshooting
In general, receivers require little maintenance beyond regular
cleaning and periodic checks of their installations and connectors.
Refer below for maintenance information.
Receivers rarely experience problems once the wireless system is
installed. However, you may find the troubleshooting information in
this section useful for solving the odd problem.
If necessary, this section also explains how to replace the
headphone jack when a receiver no longer provides good sound
quality.
Cleaning Receivers
Each week, clean the receivers with a mild soap and water solution.
Lightly dampen a soft cloth with the solution and wipe the receiver.
Do not use too much solution on the cloth or spray cleaning solution
directly on receivers. Doing so could cause moisture to enter
through the connector and damage the receiver.
Checking Standalone Receivers
Make sure that each standalone receiver is secure and cannot be
moved. Also ensure that the receiver is positioned so that moisture
from people exercising cannot enter through the connection and
damage the electronics.
Make sure that the rubber boot around the RJ45 connector is
properly positioned. Push the rubber boot firmly into the recess
around the connector to ensure a tight seal. See Figure 2 earlier if
needed.
Troubleshooting the Receiver
Table 3 may help you to understand and troubleshoot any problems
that you encounter with the receiver. If the suggestions in the table
do not help you solve the problems that you encounter, contact
Cardio Theater Technical Support.
Table 3: How to solve most problems with receivers
Problem What to Do
Static
interference
on a channel
Single receiver Try reprogramming receiver. Change
location of transmitter; you many find
something is hampering the sound.
Replace headphone jack. Replace
receiver.
All receivers Sound on TV or audio component may
be too high. Check the equipment and
lower the volume level if needed.
May be a problem with transmitter; see
Maintenance and Troubleshooting in
transmitter guide.
Noisy sound on
a channel
Single receiver Try reprogramming receiver. Check
location of receiver; you many find that it
is too far from the transmitter. Replace
headphone jack. Replace receiver.
All receivers Most likely problem with transmitter; see
Maintenance and Troubleshooting in
transmitter guide.