Carel humiSteam Wellness User manual

Integrated Control Solutions & Energy Savings
humiSteam Wellness
User manual
humidifiers for steam baths

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“Wellness”+0300060EN - rel. 1.2 - 03.09.2012
WARNINGS
The CAREL humidifiers are advanced products, whose operation is specified
in the technical documentation supplied with the product or can be
downloaded, even prior to purchase, from the website www.carel.com. Each
CAREL product, in relation to its advanced level of technology, requires setup/
configuration/programming/commissioning to be able to operate in the
best possible way for the specific application. The failure to complete such
operations, which are required/indicated in the user manual, may cause the
final product to malfunction; CAREL accepts no liability in such cases.
The customer (manufacturer, developer or installer of the final equipment)
accepts all liability and risk relating to the configuration of the product in order
to reach the expected results in relation to the specific final installation and/
or equipment. CAREL may, based on prior agreements, act as a consultant
for the installation/commissioning/use of the unit, however in no case does
it accept liability for the correct operation of the humidifier and the final
installation if the warnings or suggestions provided in this manual or in other
product technical documents are not heeded. In addition to observing the
above warnings and suggestions, the following warnings must be heeded for
the correct use of the product:
• DANGER OF ELECTRIC SHOCK
The humidifier contains live electrical components. Disconnect the mains
power supply before accessing inside parts or during maintenance and
installation.
• DANGER OF WATER LEAKS
The humidifier automatically and constantly fills/drains certain quantities of
water. Malfunctions in the connections or in the humidifier may cause leaks.
• DANGER OF BURNS
The humidifier contains high temperature components and delivers steam
at 100°C/ 212°F.
Important
Important:
• The installation of the product must include an earth connection, using the
special yellow-green terminal available in the humidifier.
• The environmental and power supply conditions must conform to the
values specified on the product rating labels.
• The product is designed exclusively to humidify rooms either directly or
through distribution systems (ducts).
• Only qualified personnel who are aware of the necessary precautions and
able to perform the required operations correctly may install, operate or
carry out technical service on the product.
• Only water with the characteristics indicated in this manual must be used
for steam production.
• All operations on the product must be carried out according to the
instructions provided in this manual and on the labels applied to the
product. Any uses or modifications that are not authorised by the
manufacturer are considered improper. CAREL declines all liability for any
such unauthorised use.
• Do not attempt to open the humidifier in ways other than those specified
in the manual.
• Observe the standards in force in the place where the humidifier is installed.
• Keep the humidifier out of the reach of children and animals.
• Do not install and use the product near objects that may be damaged
when in contact with water (or condensate). CAREL declines all liability for
direct or indirect damage following water leaks from the humidifier.
• Do not use corrosive chemicals, solvents or aggressive detergents to clean
the inside and outside parts of the humidifier, unless specifically indicated
in the user manual.
• Do not drop, hit or shake the humidifier, as the inside parts and the linings
may be irreparably damaged.
CAREL adopts a policy of continual development. Consequently, CAREL
reserves the right to make changes and improvements to any product
described in this document without prior warning.The technical specifications
shown in the manual may be changed without prior warning.
The liability of CAREL in relation to its products is specified in the CAREL general
contract conditions, available on the website www.carel.com and/or by
specific agreements with customers; specifically, to the extent where allowed
by applicable legislation, in no case will CAREL, its employees or subsidiaries
be liable for any lost earnings or sales, losses of data and information, costs of
replacement goods or services, damage to things or people, downtime or any
direct, indirect, incidental, actual, punitive, exemplary, special or consequential
damage of any kind whatsoever, whether contractual, extra-contractual or
due to negligence, or any other liabilities deriving from the installation, use or
impossibility to use the product, even if CAREL or its subsidiaries are warned
of the possibility of such damage.
DISPOSAL
The humidifier is made up of metal parts and plastic parts. In reference to
European Union directive 2002/96/EC issued on 27 January 2003 and the
related national legislation, please note that:
1. WEEE cannot be disposed of as municipal waste and such waste must be
collected and disposed of separately;
2. the public or private waste collection systems defined by local legislation
must be used. In addition, the equipment can be returned to the
distributor at the end of its working life when buying new equipment;
3. the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative effects on human health and
on the environment;
4. the symbol (crossed-out wheeled bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must
be disposed of separately;
5. in the event of illegal disposal of electrical and electronic waste, the
penalties are specified by local waste disposal legislation.
Warranty on the materials: 2 years (from the date of production, excluding
consumables).
Approval: the quality and safety of CAREL products are guaranteed by the
ISO 9001 certified design and production system, as well as by the mark.

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CONTENT
1. INTRODUCTION AND ASSEMBLY 7
1.1 humiSteam Wellness (UEW*)........................................................................7
1.2 Dimensions and weights.................................................................................7
1.3 Opening the packaging...................................................................................7
1.4 Positioning ..............................................................................................................7
1.5 Wall-mounting.......................................................................................................8
1.6 Removing the front cover...............................................................................8
1.7 Fitting the front cover........................................................................................9
1.8 Components and accessories ....................................................................9
2. WATER CONNECTIONS 10
2.1 Supply water ......................................................................................................12
2.2 Drain water............................................................................................................12
3. STEAM DISTRIBUTION 13
3.1 CAREL jet distributors (SDPOEM00**) ..................................................13
3.2 CAREL linear distributors for air ducts (DP***DR0).......................13
3.3 Steam hoses.........................................................................................................14
3.4 Condensate drain hose ...............................................................................14
4. ELECTRICAL CONNECTIONS 15
4.1 Preparing the electric cableways ..........................................................15
4.2 Power cable connection .............................................................................15
4.3 Control signals ( M2.1 - M2.8; M7.1 - M7.2) .....................................15
4.4 Alarm contact (M6.1 - M6.3).......................................................................17
4.5 Utility connections (light, fans, sanitisation, essences)..............17
4.6 Remote display terminal...............................................................................19
4.7 GSM network connection (send SMS).................................................19
4.8 Supervisory network (J19)...........................................................................19
Control of production from serial port (BMS)..........................................20
Stop production from serial port (BMS)......................................................20
Modbus® protocol....................................................................................................20
5. STARTING AND USER INTERFACE 21
5.1 Starting ....................................................................................................................21
5.2 Stopping.................................................................................................................21
5.3 Basic configuration (WIZARD)...................................................................21
5.4 Keypad ...................................................................................................................22
5.5 “Simple”screen ....................................................................................................22
5.6 “Main” screen.........................................................................................................22
5.7 “Rapid Selection”screen ..............................................................................22
5.8 “INFO” screen (read-only)............................................................................23
5.9 “Alarms”screen ..................................................................................................23
5.9a Main menu .........................................................................................................24
6. USER MENU 26
6.1 Keyboard lock......................................................................................................26
6.2 Alarm Hight Temperature............................................................................26
6.3 System clock.........................................................................................................26
6.4 Enable scheduler...............................................................................................26
7. INSTALLER MENU 27
7.1 Type of control....................................................................................................27
7.2 Utilities configuration.....................................................................................27
7.3 Functional options ..........................................................................................28
7.4 Drain options.......................................................................................................28
7.5 Supervisory ...........................................................................................................29
7.6 GSM............................................................................................................................29
8. MAINTENANCE MENU 30
8.1 Config. resore.......................................................................................................30
8.2 System info............................................................................................................30
8.3 Manual procedure............................................................................................30
8.4 Cylinder substitution.......................................................................................30
8.5 Alarm history........................................................................................................30
9. TABLE OF ALARMS 31
10. MAINTENANCE AND SPARE PARTS 33
10.1 Spare parts for models UE001 to UE018..........................................33
10.2 Spare parts for models UE025 to UE065..........................................35
10.3 Cleaning and maintenance of the cylinder...................................37
10.4 Mechanically draining the water in the cylinder........................37
10.5 Cylinder connection, three-phase models UE001 to UE065........38
10.6 Cleaning and maintenance of the other components ..........38
11. WIRING DIAGRAMS 39
11.1 Diagram of single-phase models UE001 to UE009 ..................39
11.2 Diagram of three-phase models UE003 to UE018 ....................40
11.3 Diagram of three-phase models UE025 to UE065.....................41
12. GENERAL FEATURES AND MODELS 42
12.1 humiSteam models and electrical specifications ...................42
12.2 Technical specifications..............................................................................43
12.3 Models of steam hoses...............................................................................43
12.4 Models of concentrated jet steam distributors...........................44
12.5 Models of linear distributors....................................................................44
12.6 Controlling the board via network......................................................45
13. TECHNICAL APPENDIX 49
13.1 Operating principle.......................................................................................49
13.2 Control principles...........................................................................................49
13.3 Supply water conductivity........................................................................50
13.4 Automatic draining ......................................................................................50
13.5 Automatic insufficient supply water management..................50
13.6 Cylinder “exhaustion”and cylinder “ ........................................................
pre-exhaustion”alarms .........................................................................................50

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1. INTRODUCTION AND ASSEMBLY
1.1 humiSteam Wellness (UEW*)
Range of isothermal immersed electrode humidifiers with liquid crystal
display for the control and distribution of steam.
Models available (identifiable from the code shown on the product):
UE001, UE003, UE005, UE008, UE009, UE010, UE015, UE018: steam
production capacity up to 18 kg/h (39.7 lb/h), water connections under
the base of the humidifier;
UE025, UE035, UE045, UE065: steam production capacity from 25 to 65
kg/h (55.1 to 144.3 lb/h), water connections on the side of the humidifier.
1.2 Dimensions and weights
Models UE001 to UE018
BA
C
Fig. 1.a
UE001 to UE008 UE009 to UE018
dimensions mm (in) A 365 (14.4)
B275 (10.8)
C712 (28.0)
weights kg (lb) packaged 16 (35.3) 20 (44.0)
empty 13.5 (29.8) 17 (37.5)
installed* 19 (41.9) 27 (59.5)
Models UE025 to UE065
BA
C
Fig. 1.b
UE001 to
UE008
UE009 to
UE018
UE025 to
UE045
UE045** to
UE065
dimensions
mm (in)
A365 (14.4) 545 (21.5) 635 (25.0)
B275 (10.8) 375 (14.8) 465 (18.3)
C712 (28.0) 815 (32.0) 890 (35.0)
weights
kg (lb)
packaged 16 (35.3) 20 (44.0) 39 (86.0) 51 (112.4)
empty 13.5 (29.8) 17 (37.5) 34 (74.9) 44 (97.0)
installed* 19 (41.9) 27 (59.5) 60.5 (133.4) 94 (207.2)
*: in operating conditions
**: 230 Vac model
1.3 Opening the packaging
make sure the humidifier is intact upon delivery and immediately
notify the transporter, in writing, of any damage that may be due to
careless or improper transport;
move the humidifier to the site of installation before removing from
the packaging, grasping the neck only from underneath the base;
open the cardboard box, remove the protective material and remove
the humidifier, keeping it vertical at all times.
1.4 Positioning
• the unit is designed to be mounted on a wall that is strong enough
to support the weight in normal operating conditions (see Wall-
mounting below). Models UE025 to UE065 can stand on the floor;
• to ensure correct steam distribution, position the humidifier near the
point of steam distribution;
• make sure the humidifier is level, allowing the minimum clearances
(see Fig. 1.d) for maintenance operations.
Important
Important: during operation the metal casing heats up and the
rear part resting against the wall may reach temperatures in
excess of 60 °C (140 °F) .
Distances from walls
Models UE001 to UE018 Models UE025 to UE065
≥ 200
(7.9”)
<0,5°
≥ 200
(7.9”)
≥ 200
(7.9”)
≥ 400
(15.7”)
≥ 700
≥ 200
(7.9”)
≥ 200
(7.9”)
≥ 700
(27.6”)
≥ 200
(7.9”)
Fig. 1.c

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1.5 Wall-mounting
Fit the humidifier on the wall using the support bracket and the screw kit
supplied (for the dimensions in mm see Fig. 1.d).
Assembly instructions:
1. unscrew the wall bracket from the humidifier bracket;
2. fasten the wall bracket (see Fig. 1.e), checking horizontal position
with a spirit level; if installed on a masonry wall, the plastic anchor
plugs (dia. 8 mm/0.31”) and screws (dia. 5 mm x L= 50 mm/ 0.19”x L=
1.97”) supplied can be used;
3. hang the appliance to the bracket using the slot on the top edge of
the rear of the appliance;
4. secure the appliance to the wall through the hole in the centre on
the rear of the unit. For the weights and dimensions see Figs. 1.a,
1.b, 1.c
Wall-mounting
Models UE001 to UE065
bracket
X
Fig. 1.d
Spacing of the holes on the wall
Models UE001 to UE018
X
Y
Z Z’
==
distance
mm (in)
Models
UE001 to
UE008
UE009 to
UE018
X 270 (10.7)
Y 580 (22.8)
Z 107 (4.2) 107 (4.2)
Z’ 163 (6.4) 163 (6.4)
Fig. 1.e
Models UE025 to UE065
X
Y
Z
=
==
=
distance
mm (in)
UE025 to
UE045
UE045* to
UE065
X445 (17.5) 535 (21.0)
Y655 (25.8) 730 (28.7)
Z250 (9.8) 340 (13.4)
* 230 Vac models only
Fig. 1.f
1.6 Removing the front cover
Models UE001 to UE018
1
2
3
4
5
Fig. 1.g
1. turn oval-shaped label with the Carel logo, revealing the head of the
earth screw below;
2. remove the screw using a screwdriver;
3. hold the cover by the sides and tilt;
4. remove the cover by moving to the bottom;
5. remove the protective film
Models UE025 to UE065
1
3
2
4
Fig. 1.h
1. remove the screws from the top of the humidifier using a screwdriver;
2. hold the cover/covers from the top and lift it around 20 mm (0.79”);
3. remove the cover/covers by moving it/them forwards;
4. remove the protective film (on all the outside surfaces of the
humidifier).

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1.7 Fitting the front cover
Models UE001 to UE018
1
3
4
2
Fig. 1.i
1. turn the red oval-shaped plate with the CAREL logo, revealing the
fastening hole below;
2. slip the cover onto the frame (keeping it slightly oblique), until it rests
on the rear edges, paying attention to the positioning holes on the
side;
3. tighten the earth screw using a screwdriver;
4. turn the red oval-shaped plate with the CAREL logo until covering
the fastening holes.
Models UE025 to UE065
1
2
Fig. 1.l
1. slip the cover/covers onto the frame (keeping it/them slightly raised
and tilted), until it rests on the rear edges;
2. tighten the screws on the top of the humidifier using a screwdriver.
Important
Important: in models UE025 to UE065 open the electrical
compartment on the humidifier using the lock with slot.
Fig. 1.m
1.8 Components and accessories
Once having opened the packaging and removed the front cover of the
humidifier, make sure the following are included:
kit of screws with plugs for
wall-mounting;
kit code 98C565P009 of
connectors for the electronic
board
kit code 98C565P012
of connector with label
and cable gland for the
connection of the utility
cables (light, fans, essences
and sanitisation pump)
filter code 98C565P016 for fill
solenoid valve
kit code 98C565P018 of
connectors for terminals with
voltage-free contacts
models UE025 to UE065 only:
code FWHDCV0000 non-
return valve with connection
pipe
UE025 to UE065 only: angular
plastic hose (drain water
connection).

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2. WATER CONNECTIONS
Important: before proceeding, disconnect the power supply.
.
Models UE001 to UE018 Models UE025 to UE065
1
1
4
5
3
4
6
5
4
6
7
2
2
3
Fig. 2.a
Water connections:
1. install a manual valve upstream of the installation (to be able to
cut off the water supply);
2. connect the humidifier to the water supply. On models UE001
to UE0018, use a hose with 3/4’’G fittings (see par. “Technical
specifications” page 41, compatible CAREL hose: code
FWH3415000). On models UE025 to UE065 connect the hose with
the non-return valve supplied (code FWHDCV0000) to prevent
the water inside the humidifier from coming into contact with the
mains water;
3. install a mechanical filter to trap any solid impurities (to be
connected downstream of the tap);
4 connect a section of non-conductive pipe or hose for draining
(resistant to temperatures of 100 °C (212 °F) and with a minimum
inside diameter of 40 mm/1.6”);
5 prepare a funnel to interrupt continuity in the drain line;
6 connect a drain trap to prevent the return of bad odours
(minimum inside diameter 40 mm/1.6”);
7 in models UE025 to UE065: connect a drain hose from the bottom
tank of the humidifier (this can run into the drain funnel).
Important
Important: when installation is completed, flush the supply hose
for around 30 minutes by piping water directly into the drain,
without sending it into the humidifier. This will eliminate any scale or
processing residues that may block the drain pump and cause foam
when boiling.

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Fittings provided for the water connections:
Modelli UE001…UE018 Modelli UE025…UE065
B
A
A
B
C
Key:
A. supply water inlet
B. drain water outlet
C. bottom tank drain water outlet (models UE025
to UE065 only)
Fig. 2.b
Hydraulic interfaces dimensions
Interfaces dimensions
drain/fill
dimensions
mm (inc)
UE001 a UE018
D72.6 (28.6)
D’ 125.4 (49.4)
E52.6 (20.7)
E’ 107.5 (42.3)
Interfaces dimensions
steam outlet and condensed drain
dimensions
mm (inc)
UE001 a UE018
F126.7 (5)
F’ 224 (8.82)
G137.9 (5.43)
G’ 21.7 (0.85)
Interfaces dimensions drain/fill
dimensions
mm (inc)
UE025 a UE065
I40 (1.58)
I’ 72 (2.83)
I’’ 10.2 (0.4)
L123.2 (4.85)
L’ 231.2 (9.10)
L’’ 49.1 (1.93)
Interfaces dimensions
steam outlet and condensed drai
dimen.
mm (inc)
UE025 a
UE045
UE045* a UE065
M172 (67.7) 223.7 (88.1)
M’ 30.2 (11.9) 30.2 (11.9)
N181 (71.3) 181 (71.3)
N’ --- 100 (39.4)
N’’ 55 (21.7) 61 (24.0)
* modells 230 Vac only

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2.1 Supply water
Only use mains water with:
• pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature
between 1 and 40 °C (33.8 and104 °F) and an instant flow-rate no lower
than the rated flow of the fill solenoid valve, the connection is G3/4M
(see par. “Technical specifications” page 41);
• range hardness 10 to 40 °F h (equal to 400 ppm of CaCO3), conductivity:
75 to 1250 μS/cm;
• no organic compounds.
supply water
characteristics
unit of
measure
normal water water with low
salt content
min. max. min. max.
Hydrogen ions (pH) 7 8.5 7 8,5
Specific conductivity at
20°C (σR, 20 °C)
μS/cm 350 1250 75 300
Total dissolved solids (cR) mg/l (1)(
1)( 1)( 1)
Dry residue at 180°C (R180) mg/l (1)(
1)( 1)( 1)
Total hardness (TH) mg/l CaCO3100 (2) 400 50 (2) 150
Temporary hardness mg/l CaCO360 (3) 300 30 (3) 100
Iron + Manganese mg/l Fe+Mn = 0.2 = 0.2
Chlorides ppm Cl = 30 = 20
Silica mg/l SiO2=20 = 20
Residual chlorine mg/l Cl- = 0.2 = 0.2
Calcium sulphate mg/l CaSO4= 100 = 60
Metallic impurities mg/l 0 0 0 0
Solvents, thinners,
detergents, lubricants
mg/l 0 0 0 0
Tab. 2.a
(1)= values depend on the specific conductivity; in general:
TDS 0,93 * σR, 20 °C;R180 0,65 * σR, 20 °C
(2) = not less than 200% of the chloride content in mg/l CL
(3) = not less than 300% of the chloride content in mg/l CL
There is not reliable relationship between hardness and conductivity of
the water
Important:
Important:
• do not treat the water with softeners, this may cause the entrainment
of foam, affecting the operation of the unit;
• do not add disinfectants or anticorrosive compounds to the water, as
these are potential irritants;
• the use of well water, industrial water or water from cooling circuits
and, in general, any potentially chemically or bacteriologically
contaminated water is not recommended.
2.2 Drain water
• this contains the same substances dissolved in the supply water,
however in larger quantities;
• it may reach a temperature of 100 °C (212 °F);
• it is not toxic and can be drained into the sewerage system.

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3. STEAM DISTRIBUTION
For the correct delivery of steam, a steam distributor must be used, sized
according to output of the humidifier.
In addition, the distributor must be installed in a part of the steam bath
that is easily reached by the hoses running from the humidifier (see Fig.
3.b as an installation example).
3.1 CAREL jet distributors (SDPOEM00**)
These can be fitted horizontally or vertically (hole facing upwards).
See page 42 for the models of distributors.
Assembly instructions (see Fig.3.a):
• make a series of holes on the wall according to the distributor drilling
template;
• insert the distributor;
• fasten the flange using 4 screws.
31,5
5050
31,5
50
31,531,5
57,5
100
C
D
C
A
A
B
B
Fig. 3.a
Key:
A. steam inlet
B. condensate drain
C. steam outlet.
the dimensions of the hole vary depending on the models of
distributor:
model SDPOEM0000: hole made manually, up to 30 mm (1.2”) in
diameter);
model SDPOEM0012: diameter of the hole 12 mm (0.5”);
model SDPOEM0022: diameter of the hole 22 mm (0.9”).
D drilling template
Note: if steam hoses with an inside diameter of 30 mm (1.2”) are
used, remove the 22 mm (0.9”) steam inlet section.
3.2 CAREL linear distributors for air ducts
(DP***DR0)
Install away from obstacles (curves, branches, changes in cross-section,
grills, filters, fans).
Minimum distance between the distributor and the obstacle: 1/1.5 m
(3.3/4.9 ft). Increase the distance if:
• the air speed increases in the duct,
• the relative humidity of the air increases before and after humidification,
• the turbulence decreases.
See page 42 for installation examples.
Assembly instructions (see Fig.3.b):
• make a series of holes on the wall according to the distributor drilling
template (included in the packaging with the distributor);
• fasten the flange using 4 screws.
Fig. 3.b
BY
X
A
X
°2
1
2
3
4
56
87
Fig. 3.c
Key:
1 “L”-shaped mounting support (where featured)
2 flange gasket
3 steam inlet (ØA)
4 condensate drain (ØB)
5 screw diameter (see the instruction sheet supplied with the distributor)
6 length (depending on the model of distributor, see par.“10.5” page 42)
7 angle (around 2°) for draining the condensate.
8 diameter of the hole on the wall (ØY)
Dimensions in mm (in)
CAREL linear distributors
DP***D22R0 DP***D30R0 DP***D40R0
ØA 22 (0.9”) 30 (1.18”) 40 (1.57”)
ØB 10 (0.4”) 10 (0.4”) 10 (0.4”)
ØY 58 (2.3”) 68 (2.7”) 89 (3.5”)
Ø 35 (1.4”) 45 (1.8”) 60 (2.4”)
X 68 (2.7”) 77 (3.0”) 99 (3.9”)
Tab. 3.a
Important:
Important:
1. fit the distributor at a slight incline (at least 2°, to prevent the return
of condensate);
2. the“L”-shaped mounting support (see part 1 Fig. 3.c) is supplied with
steam distributor models from DP085* to DP025*. For shorter lengths,
the support can be supplied as an option (code 18C478A088).

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3.3 Steam hoses
• use CAREL hoses (max. 4 m long, see“Models of steam hoses”, page 41).
Rigid pipes may break and cause steam leaks;
• avoid the formation of pockets or traps (causes of condensate);
• avoid choking the hose due to tight bends or twisting.
• fasten the end of the hose to the connectors on the humidifier and the
steam distributor using metal clamps, so that these do not detach due
to the high temperature.
3.4 Condensate drain hose
During the operation of the humidifier some of the steam may condense,
causing a decline in efficiency and noise (gurgling).
To drain the condensate, connect a drain hose with a drain trap and a
minimum slope of 5° to the bottom of the humidifier (see Fig. 3.d). CAREL
condensate drain hoses: code 1312353APG
Important:
Important: the drain trap in the condensate drain hose must be
filled with water before starting the humidifier.
Example of correct and incorrect installation of the steam hose and
condensate drain hose.
Final checks
the steam outlet hoses run upwards and the distributor has a
minimum incline of 2° upwards (see Fig. 3.c);
the ends of the hose are tightened to the fittings with metal clamps;
the curves in the tubing are sufficiently wide (radius > 300 mm / 11.8”)
so as to not cause bending or choking;
the steam hose has no pockets or traps for condensate to form;
the paths of the steam and condensate hoses are as described in this
chapter (see Fig. 3.d);
the length of the steam hose is no greater than 4 metres (13.1 feet);
the incline of the steam hose is sufficient to allow correct draining of
the condensate (> 20° for the upward sections, > 5° for the downward
sections);
the incline of the condensate hose is at least 5° at every point;
the condensate hose always follows a downwards path and features a
drain trap (filled with water before starting operation) to avoid steam
being released.
SI
NO
NO
NO
NO
Fig. 3.d

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4. ELECTRICAL CONNECTIONS
4.1 Preparing the electric cableways
Models UE001 to UE018
outside unit, bottom view inside unit, top view
1
3
2
1
2
3
Fig. 4.a
Models UE025 to UE065
outside unit, side view
3
2
1
Fig. 4.b
Key to Figs. 4.a & 4.b:
1. power cable inlet;
2. optional utility cable inlet (after drilling).
3. probe cable inlet. On models UE001 to UE018, remove the plastic “tab”
and use it to secure the cable (held in place by the screws provided).
4.2 Power cable connection
Before making the connections, ensure that the machine is
disconnected from the mains power supply.
Check that the power supply voltage of the appliance corresponds to
the value indicated on the rating plate inside the electrical panel.
Insert the power and ground connection cables into the electrical panel
compartment using the tear-proof cable gland supplied, or through the
cable gland with cable stop, and connect the ends to the terminals (see
Fig. 4.c). The humidifier power line must be fitted, by the installer, with a
disconnecting switch and fuses protecting against short circuits.
Table 12.a lists the recommended cross-sections of the power supply
cable and the recommended fuse ratings; note, however, that this data is
purely a guide and, in the event of non-compliance with local standards,
the latter must prevail.
Note: to avoid unwanted interference, the power cables should be kept
apart from the probe signal cables.
Single-phase models Three-phase models
humiSteam
Wellness
PE
LN
humiSteam
Wellness
PE
L1 L2L3
Fig. 4.c (view inside unit, electrical compartment)
Important:
Important: connect the yellow-green cable to the earth point (PE).
4.3 Control signals ( M2.1 - M2.8; M7.1 - M7.2)
Steam production by the humidifier is enabled or controlled.
For connection of control signals, use the connection kit (supplied in the
packaging) and run the cables from the humidifier through the cable
gland (Fig. 4.a or 4.b).
Depending on the type of signal used, steam production can be enabled
and/or managed in different ways.
1. Enable steam production using:
REMOTE CONTACT (ON/OFF action)
• jumper outputs M7.1 and M7.2
• connect outputs M2.7 and M2.8 to a remote contact (e.g.: switch,
timer,…).
M.2M.7M.8
M.2.1 M.2.2M.2.3M2.4M.2.5M.2.6M.2.7M.2.8M.7.1 M.7.2
Fig. 4.d

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HUMIDISTAT (ON/OFF action)
• connect outputs M7.1 and M7.2 to a humidistat
• jumper outputs M2.7 and M2.8
M.2M.7M.8
M.2.1 M.2.2M.2.3M2.4M.2.5M.2.6M.2.7M.2.8M.7.1 M.7.2
Fig. 4.e
HUMIDISTAT and REMOTE CONTACT (ON/OFF action)
• connect outputs M7.1 and M7.2 to a humidistat
• connect outputs M2.7 and M2.8 to a remote contact (e.g.: switch,
timer,…)
M.2M.7M.8
M.2.1M.2.2M.2.3M2.4M.2.5M.2.6M.2.7M.2.8M.7.1 M.7.2
Fig. 4.f
2. Enable and control the steam production using:
PROPORTIONAL EXTERNAL CONTROLLER
• jumper outputs M2.7 and M2.8 or connect to a remote contact
• connect outputs M2.1 and M2.2 to an external controller
• The humidifier can be programmed to receive one of the following
signals:
Voltage: 0 to 1 Vdc, 0 to 10 Vdc, 2 to 10 V
Current : 0 to 20 mA, 4 to 20 mA
M.2M.7M.8
M.2.1M.2.2M.2.3M2.4M.2.5M.2.6M.2.7M.2.8
OUT
REF
Fig. 4.g
CONTROL WITH TWO CAREL PROBE
• jumper outputs M2.7 and M2.8 or connect to a remote contact
• connect outputs M2.1, M2.2 and M2.3 to main probe
• connect second probe to terminals M2.3, M2.5 and M2.6
OUT T
M
+ (G)
M.2M.7M.8
M.2.1M.2.2M.2.3M2.4 M.2.5M.2.6 M.2.7M.2.8
OUT T
M
+ (G)
Fig. 4.h
CONTROL WITH CAREL TEMPERATURE PROBE
The humidifier can be connected to both active probes (voltage or current
signal), and to passive NTC temperature probes (variable resistance).
CAREL active probe connection:
jumper outputs M2.7 and M2.8 or connect to a remote contact
connect the temperature probe to terminals M1.2, M2.2 and M2.3
M.2M.7M.8
M.2.1M.2.2M.2.3M2.4M.2.5M.2.6M.2.7M.2.8
OUT T
M
+ (G)
Fig. 4.i
CAREL NTC probe connection:
jumper outputs M2.7 and M2.8 or connect to a remote contact;
connect the NTC probe to terminals M1.2, M2.2 ;
connect the second NTC probe if available to terminals M2.5, M2.6 ;
M.2M.7M.8
M.2.1M.2.2M.2.3M2.4 M.2.5M.2.6 M.2.7M.2.8
NTC
NTC
NTC
NTC
Fig. 4.j

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CAREL PROBES AVAILABLE:
• room: code ASET030001
If non-CAREL probes are used, check:
• voltage signal: 0 to 1 Vdc, 0 to 10 Vdc, 2 to 10 Vdc, terminal M2.1 (GND:
M2.2);
• current signal: 4 to 20, 0 to 20 mA, terminal M2.4 (GND: M2.6).
In addition, depending on the type of power supply:
• +15 Vdc, terminal M2.3;
• + 1 Vdc 135 ohm, terminal M2.4.
Input probe configuration (pin strip connectors JS5, JS6)
JS5
M.2
JS6
Fig. 4.k (detail of electronic board, in the humidier electrical compartment)
pin strip configuration position
0 to 10 Vdc
2 to 10 Vdc
0 to 1 Vdc, 4 to 20/0 to
20 mA, NTC probes
JS5 main probe
basic configuration
JS6 limit probe
basic configuration
Important:
• to avoid unbalanced control, the earth of the probes or the external
control devices must be connected to the earth of the appliance’s
controller.
• If ON/OFF terminals are not closed, all the internal and external devices
managed by the controller will be disabled, with the exception of the
drain pump for emptying the unit after extended periods.
Note: in industrial environments (IEC EN61000-6-2), the cables
leaving the unit must not exceed 30 m in length, except for the
main probe (terminals M2 pin 1-2-3-4-5-6), the remote ON/OFF digital
input (terminal M2 pin 7-8) and cable shields for RS485 communication.
4.4 Alarm contact (M6.1 - M6.3)
Contact available for the remote signalling of one or more alarms.
M.5M.6
M.6.1 M.6.2 M.6.3
NC CNO
F
U
S
E
Fig. 4.l
Electrical specifications: 250 Vac; Imax: 2 A resistive 2 A inductive.
Note: use clamps on the relay terminal blocks (alarm, utilities) to
prevent the cables from being detached.
Final checks
The following conditions represent correct electrical connection:
the rated voltage of the appliance corresponds to the rated supply
voltage;
the fuses installed are suitable for the line and the power supply
voltage;
a mains disconnect switch has been installed to disconnect power to
the humidifier when required;
the humidifier has been correctly earthed;
the power cable is fastened using the tear-proof cable gland;
terminals M2.7 and M2.8 are jumpered or connected to an enable-
operation contact;
if the humidifier is controlled by an external control device, the earth
of the signal is electrically connected to the controller earth.
4.5 Utility connections (light, fans, sanitisation,
essences)
The humidifier features of a terminal block for connecting the utilities,
located under the electronic board (see the following figure for the
connections).
Depending on the type of connection, the required voltage is made
available for the outputs to the utilities (12 V, 24 V, 230 V or voltage-free
contact).
ABCDEF G
L+
L-
VI+
VI-
VE+
VE-
P1+
P1-
P2-
P2+
PS
PS
P3+
P3-
Fig. 4.m (detail of utilities board, humidier electrical compartment)
Legenda:
A light (L+ L-);
B supply fan (VI+ VI-);
C exhaust fan (VE+ VE-);
D sanitisation pump (PS PS);
E essence pump 3 (P3+ P3-);
F essence pump 2 (P2+ P2-);
G essence pump 1 (P1+ P1-).

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installeruserservice
“Utilities powered at different voltages (only 12/24V)”
The humidifier activates but does not supply power to the utilities. The
utilities are thus powered externally and at different voltages.
Procedure:
1. remove the terminal block (2 pieces) from connector B and
disconnect the L, N cables;
Insert the terminal block supplied (code 98C565P018) into
connector B and reconnect the cables, L (terminal 1) & N (terminal 8);
2. jumper terminals AP1 and AP2;
3. insert the terminal block supplied (code 98C565P012) into connector
A and connect the utilities (see the following figure).
Note:
• maximum load for each utility: 2 A;
• AP1 and AP2 are protected by 6.3 A fuses;
• the utilities must be suitably protected against overloads and short-
circuits.
humiSteamWellness
h
umiSteamWe
ll
ness
1
2
3
4
5
6
7
8
9
10
11
12
13
14
L +
L -
V E -
V I +
V I -
V E+
P 1+
P 1 -
PS
P 3+
P 3 -
P 2+
P 2 -
PS
to pCOe
from pCOe
1
AB
3
2
external
power supply
12/24 Vac
Imax= 2 A
external
power supply
12/24 Vac
Imax= 2 A
external
power supply
12/24 Vac
Imax= 2 A
AP1
AP2
Fig. 4.o
Final checks
the rated voltage of the appliance corresponds to the rated supply
voltage;
the fuses installed are suitable for the line and the power supply
voltage;
a mains disconnect switch has been installed to disconnect power to
the humidifier when required;
the humidifier has been correctly earthed;
the power cable is fastened using the tear-proof cable gland;
terminals M2.7 and M2.8 are connected by jumper or connected to an
enable-operation contact;
if non-CAREL probes are used: the earth of the probes is electrically
connected to the humidifier board earth;
if the humidifier is controlled by an external control device, the earth
of the signal is electrically connected to the controller earth.
Types of utility connection
“Utilities powered at the same voltage”
The humidifier supplies power to and activates the utilities connected
at the same voltage. This is done by applying a 12 V, 24 V or 230 V power
supply to terminals AP1 and AP2.
Procedure:
insert the terminal block supplied (code 98C565P012) into connector A
and connect the utilities (see the following figure).
Note:
• maximum load for each utility: 2 A;
• AP1 and AP2 are protected by 6.3 A fuses.
humiSteamWellnessh
u
mi
Stea
mW
e
lln
ess
1
2
3
4
5
6
7
8
9
10
11
12
13
14
L +
L -
V E -
V I +
V I -
V E+
P 1+
P 1 -
PS
P 3+
P 3 -
P 2+
P 2 -
PS
to pCOe
from pCOe
AB
external
power supply
12/24/230 Vac
Imax= 6 A
AP1
AP2
Fig. 4.n

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installeruserservice
4.6 Remote display terminal
The display terminal can be detached from the humidifier and moved to
another place.
Depending on the distance required, the following are necessary:
• up to 50 metres: 6-wire telephone cable and two EMC filters (code
0907858AXX) (see Fig. 5.a);
• up to 200 metres: two CAREL TCONN6J000 boards, 6-wire telephone
cables and an AWG20-22 shielded cable with 3 twisted pairs (for the
connection of the two boards, Fig. 5.b).
Note: to fill the empty space left by the display terminal on the
humidifier, use CAREL kit code HCTREW0000.
Remote connection of the terminal up to max 50 m
J18
humiSteam Wellness
32
1
2
Fig. 4.p
Key:
1 telephone cable (up to 50 m distance);
2 EMC filters (code 0907858AXX) to be applied to the ends of the
telephone cable;
3 remote display terminal.
Remote connection of the terminal up to 200 m
J18
humiSteam Wellness
4
2
2
A
J14
123123
J15
B
C
SC
A
J14
123123
J15
B
C
SC
5
3
3
1
Fig. 4.q
Key:
1 telephone cable (up to 0.8 m distance);
2 CAREL TCONN6J000 board;
3 pin strip J14 and J15 in position 1-2 (power supply available on the
telephone connectors A, B and C and screw SC);
4WG20-22 shielded cable with 3 twisted pairs to move the display
terminal up to 200 m away. Connection to the TCONN6J00 board:
terminal SC function
0 EARTH (shield)
1 +VRL
2 GND
3 RX/TX-
4 RX/TX+
5 GND
6 +VRL
5 remote display terminal
4.7 GSM network connection (send SMS)
The humidifier can be configured to send SMS message for alarms and
malfunctions (see menu installer > supervisor > GSM protocol).
humiSteam Wellness
J19
1
2c
3
MODEM
2a
2d
2b
Fig. 4.r (inside humidier, electrical compartment)
Key:
1 electronic board PCOI00MDM0 (to be connected to connector J19 on
the humidifier board)
2• CAREL GSM kit PLW0PGSM00, made up of:
• 2.a modem
• 2.b antenna (with magnetic base)
• 2.c serial cable
• 2.d power supply
3 SIM card to be inserted in the modem. Make sure that the access
password (PIN number) is not enabled
4.8 Supervisory network (J19)
The humidifier is equipped with serial interface:
• PCOS004850 (for connections protocol Carel, Modbus®, Winload)
Instead of the supplied, they can be connected to a supervisory system
via RS232 serial lines or FTT10 LON using the optional cards shown in the
following table.
optional cards characteristics supported protocols
PCO1000WB0 provides BACnet 8802.3 Ethernet,
BACnet/IP and MS/TP connectivity
BACnet™
PCO1000BA0 Provides BACnet MS/TP over RS485 BACnet™
PCO100MDM0 used for the direct interface of the
controller to an RS232 network with
an external modem
CAREL for remote
connections
PCO10000F0 used to interface of the controller to
an FTT10 LON network, when suitably
programmed
LON-Echelon®
Tab. 5.a
Connection is also possible to TREND systems using a card sold directly
by TREND.

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“Wellness”+0300060EN - rel. 1.2 - 03.09.2012
installeruserservice
+ -
GND
connectionterminal block
for RS-485 board
Fig. 4.s (detail of the electronic board, humidier electrical compartment)
For the connecting remove the cover , and connect cards optional
connector J19.
M.2M.7
J19
M.8
Fig. 4.t
Control of production from serial port (BMS)
You can set the electronic control to use as a primary control analogic
signal value from the serial port instead of the electrical terminals
M2.1-M2.2.
It ‘can set the electronic control to use as the main analog signal
adjustment value from the serial port instead of the electrical terminals
M2.1-M2.2.
This value will be used according to selections made on the parameters:
“Installer / Regulation Type / Select Regulation” corresponds to the
variable non-volatile serial Digital 65, and “Installer / Regulation Type /
Select Regulation” against the non-volatile serial Full Variable 7 (if” Type
regolation CONTACT = ON / OFF “, the value from the serial port will be
used instead of reading CONTACT ON / OFF).
Probe alarms are not connected in this case disabled.
Note: If you set “Type Regolation = 2 Probes Temperature”, in reality the
two spacecraft will be internally assigned a weight 0% and 100% weight
is therefore assigned the value of the first probe from BMS.
If serial communication is interrupted (no data destined to the control
for a set time), the production will stop and will sound an alarm, the
production will resume restoration of serial communication.
Operate as follows:
- Parameter “Installer / Supervisor / Supervisor (2/2) / Reg. from BMS ‘:
default off, set to ON (or via serial non-volatile digital serial Variable 80:
default 0, set to 1)
- Variable volatile serial Full 31: Set a value between 0 and 1000:
Proportional: tenths of a percentage, Temper: tenths of ° C / ° F, humidity:
tenths of RH%.
-Variable Serial Digital 10: warning SERIAL OFFLINE
- Parameter “Installer / Supervisor / Supervisor Connect / Offline al. Delay
“(or via serial Variable nonvolatile serial Full 108): SERIAL OFFLINE alarm
detection time in seconds, default 60.
Stop production from serial port (BMS)
You can stop the output from the serial port.
In addition to the detention serial, there are also the following stops:
-on/off Terminal
-on/off By remote contact
If even a single firm is active production stops.
To stop the production serial follow these steps:
- Parameter“Installer / Supervisor / Supervisor Connect / Enable ON / OFF
from supervisor”(or via serial non-volatile digital serial Variable 81: default
0, set to 1): Set to Yes
- Variable volatile digital serial 8: ON / OFF serial, default off (0); set to 0 to
stop, 1 for non-stop production.
Modbus® protocol
The protocol Modbus ® is available by selecting from the menu installer
mask supervisor.
Chapter 13.6 shows a list of variables and the corresponding addresses.
For multiple read/writes, the maximum number of “Register” or “Coil”
variables is 20.
The following functions are available:
MB_READ_COIL_STATUS 1: used to request the status (ON or OFF) of a
certain number of “Coil”variables (binary, 1
bit), starting from the specified address.
MB_READ_INPUT_STATUS 2: operationally identical to the above
MB_READ_HOLDING_REG 3: used to request the value of a consecutive
block of “Register”variables (nu-meric, 16
bit)
MB_READ_INPUT_REG 4: operationally identical to the above
MB_FORCE_SINGLE_COIL 5: used to set the status of an individual
“Coil”variable (binary, 1 bit) to ON or
OFF (specifying the address of the bit in
question)
MB_PRESET_SINGLE_REG 6: used to set the value of an individual
“Register” variable (numeric, 16 bit)
MB_FORCE_MULTIPLE_COIL 15: used to set the status of a consecutive
block of “Coil” variables (binary, 1 bit)
(specifying the number of bits and number
of bytes)
MB_PRESET_MULTIPLE_REG 16: used to set the value of a consecutive block
of “Register”variables (nume-ric, 16 bit)
Exceptions managed:
01 illegal function
02 illegal data address
Important: for the tLAN and pLAN connections in residential
household (IEC EN 55014-1) and residential (IEC EN 61000-6-3)
environments, use shielded cable (with shield connected to GND). This
warning also applies to the cables leaving the unit.