Carlisle Fluid Technologies TRISK DeVILBISS TRU-CURE IR3L User manual

TC-IR3L-01
(904106 FOR USA)
TRU-CURE IR3L
(NORTH AMERICA)
TC-IR3L-02 TRU-CURE IR3L
(UNITED KINGDOM)
TC-IR3L-03 TRU-CURE IR3L
(EUROPE)
TC-IR3LT-01
(904109 FOR USA)
TRU-CURE IR3LT
WITH PYROMETER
(NORTH AMERICA)
TC-IR3LT-02
TRU-CURE IR3LT
WITH PYROMETER
(UNITED KINGDOM)
TC-IR3LT-03
TRU-CURE IR3LT
WITH PYROMETER
(EUROPE)
ORIGINAL LANGUAGE
For other languages of this service manual as well as additional
product information, please scan the QR code above.
TRU-CURE IR3L/IR3LT
SB-81-011-R1 (12/2022) 1 / 12 www.carlisleft.com
EN
SERVICE MANUAL

EC Declaration of conformity
According to testing institutes and according to the machine directive the Trisk Devilbiss products in this manual are not dened as
machines, wherefore the machine directive reference cannot be included in this declaration.
In accordance with EN 17050-1:2010
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR3L / IR3LT
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatiblity
Vänersborg, Sweden, September 2022
Linus Ekfeldt
Product Company Director IRT
EN
SB-81-011-R1 (12/2022)2 / 12www.carlisleft.com

Declaration of conformity UKCA
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR3L / IR3LT
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
Electrical Equipment (Safety) Regulations 2016
Electro-magnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
Vänersborg, Sweden, September 2022
Linus Ekfeldt
Product Company Director IRT
EN
SB-81-011-R1 (12/2022) 3 / 12 www.carlisleft.com

LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
EN
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TRU CURE IR3L/IR3LT – GENERAL INFORMATION
FIELD OF APPLICATION
The Trisk Devilbiss IR3L/IR3LT are designed to provide an
accelerated and even cure of most automotive renishing
materials. Typically drying of putty, ller, base and top coats,
both water-based and solvent-based products. Its site of use is
the preparation area and nishing area. Within the automotive
industry and vehicle repair sectors, it is used to dry small areas
and cure materials before polishing .
PRODUCT DESCRIPTION
The easily maneuverable Trisk Devilbiss IR3L/IR3LT are
equipped with both dual and single lamp cassettes for easy
adjustment and exibility around curved parts without sacrice
to heat distribution. The design, combined with a gas spring,
makes cassette adjustment simple. The IR lamps and reectors
are protected against mechanical damage with a mesh. The
control unit enables ash off (50% power) and full bake
(100% power). The time can be set individually for each mode
(0-30 min). Additionally, the IR3LT unit is equipped with a
contactless temperature control where the temperature can be
set between 20°C and 99°C.
PARTICULAR ADVANTAGES
Unique reector design
The Trisk Devilbiss IR3L/IR3LT features a unique dimpled sheet
reector that generates extremely even curing intensity and
temperature over entire surfaces. This ensures the fastest
possible curing time, while minimizing risk of over-curing or
burning sections of your coating.
Good maneuverability
The Trisk Devilbiss IR3L/IR3LT are sized to cure higher
surfaces such as hood and roof. Lockable gas piston makes it
very easy to set point of parallel arm. IR3LT has a laser guided
pyrometer displaying surface temperature readout which make
it even easier to properly position the lamps.
TECHNICAL DATA
Electrical diagram, see page 10.
Rated Voltage 220V - 240 V, 50/60Hz Single Phase
Rated power 3 emitters, full power 3000 W
Heating elements 3 quartz, tungsten lament,
Infrared emitters
Fuse* 16 A slow, type C (UK 13A) (NA 20
A)
Weight 48 kg
Noise level Less than 70 dB (A)
Max ambient temperature
during operation 40oC
Max ambient temperature
during storage and
transportation
70oC
* The dryer must be supplied by recommended fuse.
INSTRUCTION TO THE OWNER
The owner of the mobile dryer must produce clear operating
instructions, adapted to local site conditions and applicable
national / regional requirements, and make these available to
all users.
Mobile dryer users must adhere to these operating instructions.
The mobile dryer user must always ensure that sufcient
technical ventilation is complied in accordance with the
applicable national / regional requirements.
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the
appliance.
Dispose of spent items at the nearest environmental protection
facility for recycling.
FIRE AND EXPLOSION
Do not use in an area until it is checked and cleared
of combustible and/or ammable materials.
Do not use in an area where the air may contain
ammable dust, gas, or liquid vapors.
Never direct the heating equipment towards any
pressurized vessel.
Never direct the heating equipment towards
combustible or ammable materials.
If you have a distance less than 60 cm/2 feet to the
object the temperature might raise quickly and the
risk for re increases.
ELECTRICAL EQUIPMENT
The mobile dryer is operated by highly dangerous
electrical voltage.
ACCESSING ELECTRICAL EQUIPMENT
Before accessing live parts, remove the main
connector from the wall socket. Only professional
electricians may have direct access into the electrical
equipment.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
WARNING!
Intensive heat radiation. Hands, face and other parts
of the body should be exposed as little as possible to
the heat radiation.
!
WARNINGS
EN
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TRU CURE IR3L/IR3LT – OPERATING INSTRUCTIONS
FLASH OFF TIMER
FLASH OFF SETTINGS
FULL BAKE TIMER
FULL BAKE SETTINGS
ON/OFF BUTTON
White RAL 9016
White RAL 7016
Yellow RAL 1021
Yellow RAL 2004
Transparent
OVERLAY Trisk IR without pyrometer
2022-06-03
A3
MAIN SWITCH – LOCATED ON THE
RIGHT HAND SIDE
IR3L –
WITHOUT TEMPERATURE CONTROL
Turn the main switch on. This will initiate the electronics.
Four dots will sequentially blink to indicate the start-up.
Next the top display will show 1P (1-phase). The lower
display shows the supply frequency 50 or 60 Hz.
When the start-up sequence is over, the displays show
the active curing times in minutes. Flash-off at the upper
and full bake at the lower.
Use the + and - buttons below the displays to change
the settings. Pressing the buttons continously will rapidly
increase the setting. Each timer can be set between 0
and 30 min. The settings will remain even after power-
off and serve as default for the next curing operation.
Start the curing by pressing the On/Off button. The
active timer will ash and the heater will switch off
automatically when the set times have elapsed.
After idling for 30 minutes, the unit enters stand-by
mode when a dot in each display ashes. Pressing any
button will activate the unit again.
Minimum curing distance is 50 cm and optimal curing
distance is 60 cm.
The FLASH OFF timer controls the duration of the half
power output of the emitters. The FULL BAKE timer
controls the duration of the full power output of the
emitters. If both FLASH OFF and FULL BAKE timers
are used, the FLASH OFF timer will count down first
and upon switching off it will engage the FULL BAKE
timer automatically.
To stop the unit before the time is out, press the On/
Off button.
Altering timers is possible even during curing.
If the temperature inside the control unit rises over
65°C (149°F) , the unit switches off. The upper
display will show Ot (over temperature) and the
lower the actual temperature. Automatic reset when
the temperature falls below 55°C (131°F) and the
unit is ready for operation again.
NOTES
EN
SB-81-011-R1 (12/2022)6 / 12www.carlisleft.com

TRU CURE IR3L/IR3LT – OPERATING INSTRUCTIONS
FLASH OFF TIMER
FLASH OFF SETTINGS
FULL BAKE TIMER
FULL BAKE SETTINGS
ON/OFF BUTTON
White RAL 9016
White RAL 7016
Yellow RAL 1021
Yellow RAL 2004
Transparent
OVERLAY Trisk IR with pyrometer
2022-06-03
A3
MAIN SWITCH – LOCATED ON THE
RIGHT HAND SIDE
INDICATOR LAMP TEMP/TIME
TOGGLE BUTTON TEMP/TIME
IR3LT –
WITH TEMPERATURE CONTROL
The mobile dryer is equipped with an automatic
temperature control. This enables optimum drying/
curing results within the shortest possible time.
The temperature control (pyrometer) measures the
temperature contactless by optics. The laser pointer
indicates where the temperature is measured in the
material cured.
The mobile dryer is also equipped with two power levels,
ash off (50% power) and full bake (100% power) with
individually timers.
START-UP
Turn the main switch on. This will initiate the electronics.
Four dots will sequentially blink to indicate the start-up.
Next the top display will show 1P (1-phase). The lower
display shows the supply frequency 50 or 60 Hz.
When the start-up sequence is over, the displays show
the last used curing values. The upper window shows
ash off set time in minutes and the lower window
shows the maximum temperature allowed or full bake
set time in minutes. Use the toggle button to alter
the lower window between maximum temperature or
minutes settings for the fullbake.
SETTINGS
Use the + and - buttons below the displays to change
the settings. Use the toggle button to change between
maximum temperatur setting and minutes for full bake
setting. Pressing the buttons continuously will rapidly
increase the setting. Each timer can be set between
0 and 30 min and the temperature between 20°C and
99°C. The settings will remain even after power-off and
serve as default for the next curing operation.
CURING
Start the laser by pressing the On/Off button once.
Adjust the cassette so the laser point is visible on the
surface to be cured and temperature measured. Start
the curing by pressing the On/Off button a second time.
The active timer will ash and the heater will switch off
automatically when the set times have elapsed. After
idling for 30 minutes, the unit enters stand-by mode
when a dot in each display ashes. Pressing any button
will activate the unit again.
Minimum curing distance is 50 cm and optimal curing
distance is 60 cm.
The pyrometer measure the temperature at a
diameter of 10cm around the laser dot.
Make sure that you don’t measure the temperature on
glass, tyres or outside the object (10 cm diameter
around the laser dot). Otherwise, the result between
the programmed temperature values and actual
values may differ. This may lead to unsatisfactory
results.
The FLASH OFF timer controls the duration of the half
power output of the emitters. The FULL BAKE timer
controls the duration of the full power output of the
emitters. If both FLASH OFF and FULL BAKE timers
are used, the FLASH OFF timer will count down first
and upon switching off it will engage the FULL BAKE
timer automatically.
Alternating between temperature and timer in the
lower window is possible even during curing.
To stop the unit before the time is out, press the
On/Off button.
If the temperature inside the control unit rises over
65°C (149°F), the unit switches off. The upper display
will show Ot (over temperature) and the lower the
actual temperature. Automatic reset when the
temperature falls below 55°C (131°F) and the unit is
ready for operation again.
NOTES
EN
SB-81-011-R1 (12/2022) 7 / 12 www.carlisleft.com

MAINTENANCE
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Solvent popping
Unit too close to panel
Insufficient flash off time
Paint system has fast thinner
Move unit further away
Increase flash off time
Use a standard or slow thinner
Undercure or softness of
the paint film
Unit too far away
Insufficient bake time
Excessive film weight
Move unit closer
Increase full bake time
Apply lighter coats
Softness on the edge of
repair Repair too large for I.R. unit Split area into two, move unit for 2nd application. If flash off is used, it will not be necessary on 2nd application.
Difficulty in polishing out
dirt nibs
Too long on bake cycle
Unit too close to panel
Reduce cure time
Move unit further away
TROUBLESHOOTING
LAMP REPLACEMENT
Only use original Trisk Devilbiss lamps with the correct
power rating.
NOTE
1. Disconnect power supply.
2. Remove the mesh.
3. Remove the old lamp.
4. Install new lamp in reverse order.
Do not touch the new lamp with your fingers. Remove the
protective paper on the lamp after you have installed it.
!
CAUTION
EN
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SPARE PARTS
PICTURE PART NO. DESCRIPTION
410-1000
991000 for USA 1 KW IR QUARTS LAMP
410-1001
991001 for USA REFLECTOR
410-1002
991002 for USA PROTECTIVE MESH
410-1003
991003 for USA 1 KW CASSETTE COMPLETE
410-1004
991004 for USA 2 KW CASSETTE COMPLETE IR3L
410-1005
991005 for USA 2 KW CASSETTE COMPLETE IR3LT
410-1008 CONTROL UNIT COMPLETE IR3L (EU)
410-1007 CONTROL UNIT COMPLETE IR3L (UK)
410-1006
991006 for USA CONTROL UNIT COMPLETE IR3L (NA)
410-1011 CONTROL UNIT COMPLETE IR3LT (EU)
410-1010 CONTROL UNIT COMPLETE IR3LT (UK)
410-1009
991009 for USA CONTROL UNIT COMPLETE IR3LT (NA)
410-1012
991012 for USA GAS STRUT 800 N
410-1013
991013 for USA CASTOR
410-1016 CORD SET 5 M (EU)
410-1015 CORD SET 5 M (UK)
410-1014
991014 for USA CORD SET 5 M (NA)
410-1017
991017 for USA POWER CABLE 0.5 M – CASSETTE TO CASSETTE
410-1020
991020 for USA POWER CABLE 2.5 M – CONTROL UNIT TO CASSETTE
410-1023
991023 for USA
CONTROL CABLE TEMP/LASER 2.5 M – CONTROL UNIT TO
CASSETTE
EN
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ELECTRICAL DIAGRAM
Page Next Pg
Edited by Source
50016
50016_Triskelion
matti.rissanen +
Date
Date Circuit Diagram TitanRay X3 1phase 230Vac
1
Modification
0 76
Checked
8 93
4002
4
2022-09-07 Hedson Technologies AB
4001
2
=
Name
5
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO HEDSON TECHNOLOGIES AB AND IS NOT TO BE REPRODUSED,
COMMUNICATED TO A THIRD PERSON, OR USED WITHOUT THE EXPRESSWRITTEN PERMISSION OF HEDSON TECHNOLOGIES
AB.
Revision Prev. Pg 3002
PyrometerLaserpointer
230V 1~
SSR
Pyrometer Board A3
2x2x0,25
BN WH GN YE
PE
1kW
Lamp
1kW
Lamp
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J9:5
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715011
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GND
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SDA
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SCL
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LASER
6
750745
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2kW
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PE
1kW
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A2
1kW
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L
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B1
Control Unit
PE N L
X11
1
+
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EN
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