Carlisle Fluid Technologies TRiSK DeVILBISS TRU-CURE IR3S User manual

TC-IR3S-01
(904103 FOR USA)
TRU-CURE IR3S
(NORTH AMERICA)
TC-IR3S-02 TRU-CURE IR3S
(UNITED KINGDOM)
TC-IR3S-03 TRU-CURE IR3S
(EUROPE)
ORIGINAL LANGUAGE
For other languages of this service manual as well as additional
product information, please scan the QR code above.
TRU-CURE IR3S
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EN
SERVICE MANUAL

EC Declaration of conformity
According to testing institutes and according to the machine directive the Trisk Devilbiss products in this manual are not dened as
machines, wherefore the machine directive reference cannot be included in this declaration.
In accordance with EN 17050-1:2010
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR3S
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatiblity
Vänersborg, Sweden, February 2023
Linus Ekfeldt
Product Company Director IRT
EN
SB-81-014-R1 (3/2023)2 / 11www.carlisleft.com

Declaration of conformity UKCA
We, Hedson Technologies AB
Box 1530
SE 462 28 Vänersborg
Sweden
declare under our sole responsibility that the products
Trisk Devilbiss TRU-CURE IR3S
that are used to accelerate the drying of paint, to which this declaration relates, are in conformity with the following standards
EN 60335-1:2002 Specication for safety of household and similar electrical appliances
+A11+A1+A12 General requirements
+A2+A13
EN 60335-2-45:2002 Specication for safety of household and similar electrical appliances
+A1 Particular requirements
EN 61000-6-3 Electromagnetic Compatibility, Generic Emission Standard
EN 61000-6-2 Electromagnetic Compatibility, Generic Immunity Standard
EN 61000-3-3 Limitation of voltage uctuations
EN ISO 9001 Quality Management System
EN61000-3-12 Limits for harmonic current emissions
Compliance statement:
The EN61000-3-2 does not apply to this professional equipment. However it complies to EN61000-3-12 provided that the short
circuit power Ssc is greater or equal to 300kVA or that the corresponding short circuit current Isc is greater or equal to 430A at
interface point between user and public power system.
In accordance with the provisions of the following directives in their most current version
Electrical Equipment (Safety) Regulations 2016
Electro-magnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
Vänersborg, Sweden, February 2023
Linus Ekfeldt
Product Company Director IRT
EN
SB-81-014-R1 (3/2023) 3 / 11 www.carlisleft.com

LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
EN
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TRU CURE IR3S – GENERAL INFORMATION
FIELD OF APPLICATION
The Trisk Devilbiss IR3S are designed to provide an accelerated
and even cure of most automotive renishing materials.
Typically drying of putty, ller, base and top coats, both
water-based and solvent-based products. Its site of use is the
preparation area and nishing area. Within the automotive
industry and vehicle repair sectors, it is used to dry small areas
and cure materials before polishing.
PRODUCT DESCRIPTION
The easily maneuverable Trisk Devilbiss IR3S are equipped
with both dual and single lamp cassettes for easy adjustment
and exibility around curved parts without sacrice to heat
distribution. The design makes cassette adjustment simple.
The IR lamps and reectors are protected against mechanical
damage with a mesh. The control unit enables ash o (50%
power) and full bake (100% power). The time can be set
individually for each mode (0-30 min).
PARTICULAR ADVANTAGES
Unique reector design
The Trisk Devilbiss IR3S features a unique dimpled sheet
reector that generates extremely even curing intensity and
temperature over entire surfaces. This ensures the fastest
possible curing time, while minimizing risk of over-curing or
burning sections of your coating.
TECHNICAL DATA
Electrical diagram, see page 9.
Rated Voltage 220V - 240 V, 50/60Hz Single Phase
Rated power 3 emitters, full power 3000 W
Heating elements 3 quartz, tungsten lament,
Infrared emitters
Fuse* 16 A slow, type C (UK 13A) (NA 20
A)
Weight 35 kg
Noise level Less than 70 dB (A)
Max ambient temperature
during operation 40oC
Max ambient temperature
during storage and
transportation
70oC
* The dryer must be supplied by recommended fuse.
INSTRUCTION TO THE OWNER
The owner of the mobile dryer must produce clear operating
instructions, adapted to local site conditions and applicable
national / regional requirements, and make these available to
all users.
Mobile dryer users must adhere to these operating instructions.
The mobile dryer user must always ensure that sucient
technical ventilation is complied in accordance with the
applicable national / regional requirements.
This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the
appliance by a person responsible for their safety. Children
should be supervised to ensure that they do not play with the
appliance.
Dispose of spent items at the nearest environmental protection
facility for recycling.
FIRE AND EXPLOSION
Do not use in an area until it is checked and cleared
of combustible and/or ammable materials.
Do not use in an area where the air may contain
ammable dust, gas, or liquid vapors.
Never direct the heating equipment towards any
pressurized vessel.
Never direct the heating equipment towards
combustible or ammable materials.
If you have a distance less than 60 cm/2 feet to the
object the temperature might raise quickly and the
risk for re increases.
ELECTRICAL EQUIPMENT
The mobile dryer is operated by highly dangerous
electrical voltage.
ACCESSING ELECTRICAL EQUIPMENT
Before accessing live parts, remove the main
connector from the wall socket. Only professional
electricians may have direct access into the electrical
equipment.
If the supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly
qualied persons in order to avoid a hazard.
WARNING!
Intensive heat radiation. Hands, face and other parts
of the body should be exposed as little as possible to
the heat radiation.
!
WARNINGS
EN
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TRU CURE IR3S – OPERATING INSTRUCTIONS
FLASH OFF TIMER
FLASH OFF SETTINGS
FULL BAKE TIMER
FULL BAKE SETTINGS
ON/OFF BUTTON
White RAL 9016
White RAL 7016
Yellow RAL 1021
Yellow RAL 2004
Transparent
OVERLAY Trisk IR without pyrometer
2022-06-03
A3
MAIN SWITCH – LOCATED ON THE
RIGHT HAND SIDE
IR3S – OPERATIONS
Turn the main switch on. This will initiate the electronics.
Four dots will sequentially blink to indicate the start-up.
Next the top display will show 1P (1-phase). The lower
display shows the supply frequency 50 or 60 Hz.
When the start-up sequence is over, the displays show
the active curing times in minutes. Flash-o at the upper
and full bake at the lower.
Use the + and - buttons below the displays to change
the settings. Pressing the buttons continuously will
rapidly increase the setting. Each timer can be set
between 0 and 30 min. The settings will remain even
after power-o and serve as default for the next curing
operation.
Start the curing by pressing the On/O button. The
active timer will ash and the heater will switch o
automatically when the set times have elapsed.
After idling for 30 minutes, the unit enters stand-by
mode when a dot in each display ashes. Pressing any
button will activate the unit again.
Minimum curing distance is 50 cm and optimal curing
distance is 60 cm.
The FLASH OFF timer controls the duration of the half
power output of the emitters. The FULL BAKE timer
controls the duration of the full power output of the
emitters. If both FLASH OFF and FULL BAKE timers
are used, the FLASH OFF timer will count down first
and upon switching off it will engage the FULL BAKE
timer automatically.
To stop the unit before the time is out, press the On/
Off button.
Altering timers is possible even during curing.
If the temperature inside the control unit rises over
65°C (149°F) , the unit switches off. The upper
display will show Ot (over temperature) and the
lower the actual temperature. Automatic reset when
the temperature falls below 55°C (131°F) and the
unit is ready for operation again.
NOTES
EN
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MAINTENANCE
PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Solvent popping
Unit too close to panel
Insufficient flash off time
Paint system has fast thinner
Move unit further away
Increase flash off time
Use a standard or slow thinner
Undercure or softness of
the paint film
Unit too far away
Insufficient bake time
Excessive film weight
Move unit closer
Increase full bake time
Apply lighter coats
Softness on the edge of
repair Repair too large for I.R. unit Split area into two, move unit for 2nd application. If flash off is used, it will not be necessary on 2nd application.
Difficulty in polishing out
dirt nibs
Too long on bake cycle
Unit too close to panel
Reduce cure time
Move unit further away
TROUBLESHOOTING
LAMP REPLACEMENT
Only use original Trisk Devilbiss lamps with the correct
power rating.
NOTE
1. Disconnect power supply.
2. Remove the mesh.
3. Remove the old lamp.
4. Install new lamp in reverse order.
Do not touch the new lamp with your fingers. Remove the
protective paper on the lamp after you have installed it.
!
CAUTION
EN
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SPARE PARTS
PICTURE PART NO. DESCRIPTION
410-1000
991000 for USA 1 KW IR QUARTS LAMP
410-1001
991001 for USA REFLECTOR
410-1002
991002 for USA PROTECTIVE MESH
410-1003
991003 for USA 1 KW CASSETTE COMPLETE
410-1004
991004 for USA 2 KW CASSETTE COMPLETE IR3S
410-1008 CONTROL UNIT COMPLETE IR3S (EU)
410-1007 CONTROL UNIT COMPLETE IR3S (UK)
410-1006
991006 for USA CONTROL UNIT COMPLETE IR3S (NA)
410-1013
991013 for USA CASTOR
410-1016 CORD SET 5 M (EU)
410-1015 CORD SET 5 M (UK)
410-1014
991014 for USA CORD SET 5 M (NA)
410-1017
991017 for USA POWER CABLE 0.5 M – CASSETTE TO CASSETTE
410-1020
991020 for USA POWER CABLE – CONTROL UNIT TO CASSETTE
EN
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ELECTRICAL DIAGRAM
Edited by Source
2021-11-15
50016_Triskelion
MATTI.RISSANEN
Date
Date Circuit Diagram IR3L/S 1phase 230Vac
1
413461
Modification
0 76
Checked
8 93 4
2023-02-08 Hedson Technologies AB
413461
2
Name
5
Drawing No:
2
Page:
Date(y/m/d)
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY TO HEDSON TECHNOLOGIES AB
AND IS NOT TO BE REPRODUSED, COMMUNICATED TO A THIRD PERSON, OR USED
WITHOUT THE EXPRESSWRITTEN PERMISSION OF HEDSON TECHNOLOGIES AB.
230V 1~
SSR
413461
1kW
Lamp
1kW
Lamp
-Q1
-U1
Circuit Board
J9:5
J9:1J9:3
V1
L1 T1
A1+A2-
RD
BU
1
+
2
-
3
+
4
J10:- X2 L
N PE
A2
2kW
Cassette
PE
1kW
Lamp
A3
1kW
Cassette
A1
Control Unit
X1
PE N L
PE
N
L
X3 L
N PE
PE
PE
PE PE
EN
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NOTES
EN
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EN
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WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
BGK™, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg®
are all registered trademarks of Carlisle Fluid Technologies, LLC.
©2023 Carlisle Fluid Technologies, LLC.
All rights reserved.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Europe, Africa,
Middle East, India
Tel: [phone]
Fax: [phone]
China Tel: [phone]
Fax: [phone]
Japan Tel: [phone]
Fax: [phone]
Australia Tel: [phone]
Fax: [phone]
For the latest information about our products, visit www.carlisleft.com