Carlisle BINKS AX140SD User manual

77-2938-R2 (9/2018) 1 / 12 www.carlisleft.com
SPECIFICATIONS
Maximum air inlet pressure: 116 psi (8 bar)
Maximum recommended continuous cycle rate: 20 cycles/min
Air consumption @ 20 cycles/min and 116 psi
(8 bar) air inlet pressure: 17.6 SCFM [498 LPM]
Maximum operating temperature: 160°F (71°C)
Air inlet connection: 3/8" BSP (F)
Piston diameter: 5.5 in (140 mm)
Stroke length: 3 in (75 mm)
Sound level: 97.3 dB
Weight: 13.5 lbs (6.1 kg)
AX140SD AIR MOTOR ASSEMBLY
Patent 7,603,855
EN
SERVICE MANUAL

EN
77-2938-R2 (9/2018)2 / 12www.carlisleft.com
LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.

EN
77-2938-R2 (9/2018) 3 / 12 www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY

EN
77-2938-R2 (9/2018)4 / 12www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY

EN
77-2938-R2 (9/2018) 5 / 12 www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 0115-010023 EXHAUST COVER SCREEN 1
2 0115-010024 ♣M4 x 10 FLAT HEAD SCREW 4
3 0115-010022 EXHAUST COVER 1
4 0115-010073 ♣M4 X 12 BUTTON HEAD SCREW 8
5 0115-010019 QUICK EXHAUST VALVE CAGE 2
6 0115-010021 ♠♦♥ O-RING 2
7 0115-010020 ♠♥ DIAPHRAGM 2
8 0115-010026 ♣M6 x 35 BUTTON HEAD SCREW 4
9 0115-010097 VALVE BLOCK ASSEMBLY 1
10 0115-010107 ♣1/8 BSPT PIPE PLUG 1
11 0115-010018 ♥VALVE BLOCK END CAP 2
12 0115-010049 ♠♦♥ O-RING 4
13 0115-010017 ♥MAGNET 2
14 0115-010016 ♠♥ BUMPER 2
15 0115-010015 ♥SPOOL AND SLEEVE ASSEMBLY 1
16 0114-014774 SAFETY VALVE 1
17 0115-010051 ♠♦♥ O-RING 4
18 0115-010124 ♣M10 X 135 CAP SCREW 4
19 0115-010394 ♠MOTOR ROD CARTRIDGE ASSEMBLY 1
20 0115-010037 ♠POPPET ASSEMBLY 2
21 0115-010329 UPPER END CAP 1
22 0115-010133 ♠♦ O-RING 2
23 0115-010389 UPPER MOTOR ROD 1
24 0115-010131 ♣PISTON WASHER 2
25 0115-010132 ♠♦ O-RING 2
26 0115-010128 PISTON 1
27 0115-010129 ♠♦ O-RING 1
28 0115-010116 CYLINDER 1
29 0115-010390 LOWER MOTOR ROD 1
30 0115-010119 LOWER END CAP 1
31 0115-010658 ♠MOTOR ROD CARTRIDGE ASSEMBLY 1
♠Parts are included in 0115-010632 AX140SD Repair Kit.
♦Parts are included in 0115-010302 AX140 Seal Kit.
♥Parts are included in 0115-010226 AX Valve Repair Kit.
♣ Parts are included in 0115-010300 AX140 Hardware Kit.
Items 1 through 16 also available as an assembly: 0115-010660

EN
77-2938-R2 (9/2018)6 / 12www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY – MAINTENANCE

EN
77-2938-R2 (9/2018) 7 / 12 www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY – MAINTENANCE
DANGER
You are in the
presence of magnetic
fields which may
interfere with the
operation of certain
pacemakers.
NOTE
Spool and sleeve assembly
(15) is a matched set and
cannot be interchanged with
other spool and sleeve
assemblies.
!
CAUTION
Take care when handling the magnets
(13). Avoid getting magnets in close
proximity to each other. Injury or
damage to magnets may result.

EN
77-2938-R2 (9/2018)8 / 12www.carlisleft.com
AX140SD AIR MOTOR ASSEMBLY – TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Pump will not start No compressed air.
System is blocked.
Check compressed air supply.
Clear the blockage.
Erratic operation of air
motor, air motor stops
Worn poppet assemblies.
Worn or dirty spool and sleeve
assembly.
Replace poppet assemblies.
Clean or replace the spool and sleeve
assembly as necessary.
Continuous air leak from
the exhaust
Worn poppet assemblies.
Worn piston seal.
Worn diaphragm.
Replace poppet assemblies.
Replace piston seal.
Replace diaphragm.

EN
77-2938-R2 (9/2018) 9 / 12 www.carlisleft.com
NOTES

EN
77-2938-R2 (9/2018)10 / 12www.carlisleft.com
NOTES

EN
77-2938-R2 (9/2018) 11 / 12 www.carlisleft.com
NOTES

EN
77-2938-R2 (9/2018)12 / 12www.carlisleft.com
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
Region Industrial/Automotive Automotive Renishing
Americas Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Europe, Africa,
Middle East, India
Tel: [phone]
Fax: [phone]
China Tel: [phone]
Fax: [phone]
Japan Tel: [phone]
Fax: [phone]
Australia Tel: [phone]
Fax: [phone]
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For the latest information about our products, visit www.carlisleft.com