CarlStahl 1012 Series User manual

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
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Instruction Manual
Cable gripper
This instruction manual must be read in full and kept intact in an easily accessible location before using the cable
holder incl. fasteners and attachments. This document is subject to copyright and is the property of Carl Stahl
Technocables GmbH. Reproduction, modification or publication of this manual or parts thereof is prohibited without
our prior written consent.
1Scope and Intendend Use
This instruction manual applies to the following cable holders:
series
class
article number
1012
1
SL000195
2
SL000239
3
SL000224
4
SL000225
1018
1
SL000151
SL000153
SL000154
SL000155
SL000156
SL000241

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 2 von 10
1018
1
SL000247
SL000161
SL000162
SL000163
SL000164
SL000167
SL000168
SL000169
SL000170
SL000171
2
SL000165
SL000192
1218
1
SL000121
SL000204
A graphic overview of all cable holder incl. article numbers and basic dimensions are enclosed in the attachment.
Please note the different maximum working loads as well as the minimum and maximum rope diameters of the
different series.

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 3 von 10
2Safety Instructions and fields of application
➢The cable holders, fasteners and attachments may be used in a temperature range of -20
°C to +50 °C.
➢The cable holders are allowed only in the interior zone. (Home, public / object area)
➢Our cable holders, fasteners and attachments may not be used in an outdoor area.
➢Storage may only be carried out in closed and dry rooms.
➢During storage, protection against unauthorized use by third parties must be ensured.
➢The use on or in locations with high corrosion potential, such as in swimming pools
(chlorine-containing substances) or seawater (substances with high salinity) is not
permitted.
➢If you have any questions about the surrounding, please contact our Carl Stahl
Technocables team.
➢The maximum working loads given in the tables are to be
followed. Higher working loads are not permitted.
➢!! IMPORTANT: pay attention to the tables with working loads
for the different wire rope holder series !!!
➢Impact forces during the installation are not to exceed the permitted maximum
workloads.
➢Once overloaded, a wire rope holder incl. fastener and attachments must not be used and
must be exchanged.
➢The cable holders incl. fasteners and attachments are only approved for receiving static
loads.
➢The fixing of cable holders to pieces of furniture can adversely affect the stability.
➢For the connection to ceilings or walls, solely suitable dowel or screws are to be used.
The fasteners that are to be used must fit to the weight-bearing upper material. For
this purpose, observe the instructions of the fastener manufacturer.
➢A durable upper material is a prerequisite. The weight-bearing material is to be
checked before the installation for sufficient load-carrying capacity. When using
fasteners, the relevant instructions and the assembly instructions of the fastener
manufacturer must be observed.
➢When drilling holes in the upper material, particular attention must be paid to the course
of electrical cables, as well as the course of gas and water pipes.
➢When mounting the cable holders incl. fasteners and attachment parts, all provided fixing
screws must be used.

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 4 von 10
➢The maximum exit angle of the wire rope must not exceed a max. of
5 degrees with respect to the axis of the cable holder (see adjacent
diagram).
➢Cable holders must always be used in pairs to prevent rotation of the
suspended object.
➢If a cable holder with safety nut is used, it must be tightened as far as
possible by hand after the object has been suspended.
➢Depending on the product, existing safety flaps must be securely closed.
➢Depending on the product, existing fixing screws must be tightened
securely.
➢For the safe operation of the cable holders, a minimum rope overhang of 20 mm is
absolutely recommended.
➢The recommended minimum rope overhang of 20 mm during the assembly is to be
guaranteed by suitable measures. For example, marks on the rope before introducing in
the cable holder, opening the components to be taken down or visibility of the roping
during the assembly.
➢Particular attention should be paid to these measures in cable holders without side exit, in
which the exiting rope end is not readily visible.
➢All fasteners and attachments must be secured against unintentional loosening in
the further processing, by appropriate measures
For all items that are not listed in this manual, or that are unclear, it is essential to consult the
manufacturer BEFORE using the product.

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 5 von 10
2.1 Maximum working loads series 1012
wire rope -Ø [mm]
Ø1,00
Ø1,20
Ø1,50
Ø1,80
galvanized wire rope –6x7-WSC 1)
SE000491
SE000492
–
–
maximum working loads [kg] 2)
8 kg
13 kg
–
–
1)nominal strength min. 2.400 N/mm²
2) ATTENTION: Working loads ONLY apply to 1012 series
2.2 Maximum working loads series 1018
Seil-Ø [mm]
Ø1,00
Ø1,20
Ø1,50
Ø1,80
Stahlseil verzinkt –6x7-WSC 1)
SE000491
SE000492
SE000494
SE000496
Maximale Arbeitslast [kg] 3)
10 kg
15 kg
22 kg
28,5 kg
Edelstahl-Seil, 1.4401 (AISI 316) –6x7-WSC 2)
SE000497
SE000498
SE000499
SE000500
Maximale Arbeitslast [kg] 3)
7 kg
10 kg
19 kg
24 kg
1) nominal strength min. 2.400 N/mm²
2) nominal strength min. 1.570 N/mm²
3) ATTENTION: Working loads ONLY apply to 1018 series
2.3 Maximum working loads series 1018 –SL000167 - LOOP
Seil-Ø [mm]
Ø1,00
Ø1,20
Ø1,50
Ø1,80
Stahlseil verzinkt –6x7-WSC 1)
–
–
SE000494
SE000496
Maximale Arbeitslast [kg]2)
–
–
33 kg
40 kg
1) nominal strength min. 2.400 N/mm²
2) ATTENTION: Working loads ONLY apply to 1018 series loop suspension.
2.4 Maximum working loads series 1218
Seil-Ø [mm]
Ø1,00
Ø1,20
Ø1,50
Ø1,80
Stahlseil verzinkt –6x7-WSC 1)
–
SE000492
SE000494
SE000496
Maximale Arbeitslast [kg]2)
–
13 kg
17 kg
26,5 kg
1) nominal strength min. 2.400 N/mm²
2) ATTENTION: Working loads ONLY apply to 1218 series

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 6 von 10
3Installation and Application
The attachment and installation of the cable holder may only be carried out by persons with the appropriate
expertise. Wire rope ends represent an increased risk of injury. It is important to ensure that the ends of the wire
ropes are tightly closed and that no individual wires or strands protrude. We recommend, wearing suitable gloves for
protection against injury.
3.1 Check before Installation
Before installing the cable holder, fasteners and attachments, the proper condition of the cable holder and the wire
rope must be checked.
3.1.1 Cable Holder
•No visible damage from outside.
•It should not be possible to open the cable holder housing by hand.
•Smooth running of the spring pressure piece.
•Proper condition of the cable holder can be checked by looking at the pin.
All three balls have to be seen:
•A damaged cable holder is not to be used.
3.1.2 Wire Ropes
•Suspension ropes must not be greased or oiled and must be clean and free from corrosion.
•The ends of the wire rope must be tightly united, no individual strands or wires must protrude from
the cable assembly. In this case, the end of the wire rope must be cut off again. We recommend the
use of special wire rope cutter / wire rope pliers.
•The wire rope must not contain kinks, loops or knots.
•Damaged wire ropes (protruding wires, kinked ropes, etc.) must not be used.
•Other rope constructions (deviating from 6x7-WSC), materials and strengths as specified require technical
consultation with the Carl Stahl Technocables Team.

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 7 von 10
3.2 Initial Assembly
1. Cable holder is to be fixed on desired object (via internal / external threading, or fixing with screw / dowel)
2. Insert the rope with a slight pressure against the resistance of the push button
3. Push the rope / cable holder to the desired position.
4. With a slight pull on the load the clamping is carried out.
5. If existing: tighten the safety nut
Cable holder for Y-suspension: secure the cross-span with a fixing screw
Cable holder with hook: Close / check the spring latch
3.3 Repositioning of the Load
1. Relieve the cable holder (by lifting or supporting the load)
2. If existing: Release the safety nut on the push button
3. Unlock the wire rope by pressing the push button
4. Move and reposition the cable holder while pressing the push button
5. Release the push button
6. With a slight pull on to the load the clamping is carried out.
7. If existing: tighten the safety nut
Cable holder for Y-suspension: secure the cross-span with a fixing screw
Cable holder with hook: Close / check the spring latch
3.4 Dismantling / Disassembly
1. All loads must be careful and completely secured before dismantling / disassembly.
2. If existing: Release the safety nut
3. Unlock the wire rope by pressing the push button
4. Remove the wire rope from the cable holder / disconnect the cable holder from the wire rope

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 8 von 10
4Applications
SL000164 SL000192 SL000167
5Attachment –overview Cable Holders
5.1 series 1012

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 9 von 10
5.2 series 1018

EN DE
05042023
185_05042023
All rights reserved:
Carl Stahl Technocables GmbH
Tobelstr. 2
D - 73079 Süßen
Germany
Contact
Phone: (+49) (0)7162/9443 - 0
E-Mail: [e-mail]
http://www.carlstahl-technocables.de/
Seite 10 von 10
5.3 series 1218