Carrier 50CD User manual

Single-Package Cooling Units
SAFETY CONSIDERATIONS
Installation and servicing of air conditioning
equipment can be hazardous due to system pressure
and electrical components. Only trained and quali¬
fied service personnel should install, repair or
service air conditioning equipment.
Untrained personnel can perform basic mainte¬
nance functions of cleaning coils and filters and
replacing filters. All other operations should be per¬
formed by trained service personnel. When working
on air conditioning equipment, observe precautions
in the literature, tags and labels attached to the unit
and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and
work gloves. Use quenching cloth for unbrazing
operations. Have fire extinguisher available for all
brazing operations.
INSTALLATION
Unit Rigging and Placement — Inspect for trans¬
portation damage. File any claim with transporta¬
tion agency. Spreader bars are not required if top
crating is left on unit. Keep unit upright. Do not
drop unit (see Fig. 1). Rollers may be used to move
unit across a roof. Level by using frame as a refer¬
ence. Leveling tolerance is ± 1/ 16-in. per linear foot
in any direction. This is necessary for condensate
drain to function properly. Table 1 shows unit
weight. See Fig. 1 for rigging details.
Fig. 1 — Rigging Details
© Carrier Corporation 1983
Form 50CD-23SI

Table 1 — Physical Data
UNIT SIZE
50CD/CH008
OPERATING WEIGHT (lb)
Unit
730
With Economizer*
790
Roof Curb* — 14 in. 120
COMPRESSOR
No. ...Type
1 — BRE2 Copeland
Oil (oz)
124
REFRIGERANT (Capillary Control)
R-22
Charge (lb)
105
CONDENSER COIL Copper Tubes, Aluminum Fins
Rows
2
Fins/in.
13 9
Total Face Area (sq ft)
15 6
CONDENSER AIR FAN
Nominal Cfm
4100
No. ...Diameter (in.)
1 22
Motor Hp (1075 Rpm)
1/2 Hp
EVAPORATOR COIL
Copper Tubes, Aluminum Fins
Rows
3
Fins/in. 13 9
Total Face Area (sq ft)
8 2
EVAPORATOR AIR FAN
Quantity...Size (in )
1 12x9
Nominal Cfm
3000
Minimum and Maximum Cfm (Standard Motor) 2250 - 3650
(Optional Motor) 2250 - 3750
Rpm Range
Maximum Allowable Rpm
Motor Pulley Pitch Diameter (in.)
Fan Pulley Pitch Diameter (in )
Belt No. ...Type
Speed Change per Full Turn of
652 - 924
924
2 4-3 4
12 7
1 A51
54
Moveable Pulley Flange (Rpm)
Moveable Pulley Maximum Full Turns
from Closed Position
Factory Setting — Full Turns Open 3
Factory Speed Setting (Rpm) 760
Motor Hp (Service Factor) Standard 1 Hp (1 4)
Optional 1 5 Hp (1 3)
HIGH-PRESSURE SWITCH
Cutout (psig)
426 ± 7
Reset (psig)
320 ± 20
LOW-PRESSURE SWITCH (Liquid Line)
Cutout (psig)
27 ± 4
Reset (psig)
67 ± 7
OUTDOOR AIR INLET SCREENS*
Economizer, No . Size (in ) 2 19x31x1/2 — None on 50CH008
RETURN AIR FILTERS* (Type) Disposable — None on 50CH008
No. ...Size (in.)
2 16 x 20 x 1
2 20 x 20 x 1
*50CD008 only
Accessory Roof Curb (50CD008) — See Fig. 2.
Assemble and install in accordance with instructions
shipped with curb. Install insulation, cant strips,
roofing and flashing as required. Ductwork must
be attached to curb.
Unit gasketing to roof curb is critical for water
integrity. Make sure that gasketing material shipped
with the roof curb has been properly installed as
indicated in Fig. 2.
Roof Mount — Check building codes for weight
distribution requirements. Table 1 shows unit
weight.
Slab Mount (50CH008) — Provide a level con¬
crete slab the same width as unit that extends to ends
of base rails only. The slab should be 8 in. thick with
4 in. above grade. Install a gravel apron in front of
outdoor air inlet to prevent grass and foliage from
obstructing airflow. Allow a minimum of 6 in. under
outdoor coil for condensate drainage. In areas
where prolonged sub-freezing temperatures or
heavy snow occur, increase clearance to 12 in. mini¬
mum, 18 in. maximum.
Positioning — Position unit to prevent snowdrifts
from blocking condenser coil and outdoor air intake
(50CD008). Provide clearance around and above
unit for airflow, safety and service access.
Do not install unit in an indoor location. Do not
locate unit air inlets near exhaust vents or other
sources of contaminated air.
Although unit is weatherproof, guard against
water from higher level runoff and overhangs.
©
2

50CD008 Roof Curb Dimensions and Details

Fig. 4 — 50CH008 Base Unit Dimensions
5

Outdoor Air Intake (50CD008) — The 50CD
can be equipped with an optional outdoor air
damper or an economizer that mixes outdoor air
with return air.
Field-Fabricated Ductwork
50CD — See Fig. 3. Secure all ducts to roof curb and
building structure before unit is placed on curb.
Do not connect ductwork to unit.
Cabinet return air static shall not exceed 0.35 in.
with economzier or 0.40 in. without economizer.
50CH — See Fig. 4. Secure all ductwork to flanges
on unit supply air and return air openings and
building structure.
50CD/CH — Insulate and weatherproof all ex¬
ternal ductwork, joints and roof/ wall openings with
flashing and mastic in accordance with applicable
codes. Insulate ducts passing thru an unconditioned
space and cover with a vapor barrier.
A minimum clearance is not required for any air
duct installation.
Optional Manual Outdoor Air Damper (50CD
008) — Optional outdoor air damper is shipped
with hood broken down in unit filter section.
See Fig. 5.
ASSEMBLY
1. Remove protective polyethylene cover from unit.
See Fig. 5.
2. Remove upper filter access panel (save screws).
See Fig. 5.
3. Remove hood parts from unit evaporator fan
and filter area. Assemble hood top and side
plates as shown in Fig. 6. Do not attach hood to
unit at this time.
4. Adjust outdoor air damper blade to desired
setting for outside air intake by releasing linkage
rod setscrew and adjusting linkage rod. See
Fig. 7. Secure damper blade in desired position
with setscrew.
5. Remove screws holding manual outdoor air
damper to unit. See Fig. 8.
6. Install outdoor air hood assembly, using screws
from step 5. These screws secure the manual
outdoor air damper assembly and the outdoor
air hood to unit. See Fig. 9.
7. Slide outdoor air inlet screens into screen tracks
on hood side plates. While holding screens in
place, fasten screen retainer to hood using screw
provided. Make sure bottom edge of screens rest
inside base rail as shown in Fig. 9.
8. Replace upper access panel with screws saved
from step 2.
9. To check percentage of ventilation air entering
unit, proceed as follows:
a. If unit power is on, turn it off.
b. Jumper red and black wires in 24-v barrier
in main control box. See Fig. 10.
c. Turn on unit power to energize evaporator
(indoor) fan.
Fig. 6 — Outdoor Air Hood Details
d. Check percentage of ventilation air entering
unit. If percentage varies from that specified,
remove upper filter access panel and adjust
damper blade as described in step 4. Proce¬
dure may have to be repeated until proper
percentage of ventilation air is attained.
e. Turn off power. Remove jumper between
red and black wires.
f. Replace upper filter access panel.
50CH008 Unit Assembly — Remove packaging
and tape from evaporator fan drive system.
Evaporator Air Fan — Evaporator fan uses a belt-
drive motor which provides high static at nominal
airflow. The standard motor provides approxi¬
mately 0.95 in. static at nominal cfm and the alter¬
nate motor provides 1.0 in. static at nominal cfm.
6

Fig. 7 — Damper Blade Adjustment
Fig. 8 — Manual Outdoor Air Damper
SCREW AIR SCREENS BASE RAIL
Fig. 9 — Outdoor Air Hood Assembled
to Base Unit {50 Series Shown)
Condenser Air Fan and Motor are factory set.
Refer to Service, Condenser Air Fan Adjustment,
as required.
Condensate Drain — See Fig. 3 and 4 for drain
location. A 7/8-in. ID preformed drain hose is
shipped clamped to the evaporator basepan. At
installation, reroute hose so that it passes thru the
hole in the evaporator basepan and the unit base
rail.
When installed properly, the hose protrudes thru
the base rail about 3 in. on the 50CD008. On the
50CH008, hose protrudes thru the side of the base
rail about 1 inch.
Replace clamp over the hose where it passes thru
the basepan. This keeps the hose level. Use a trap at
least 4 in. deep and provide protection for trap
against freeze-up.
Field Power Supply — See Fig. 11 and Table 2.
Unit is factory wired for voltage shown on name¬
plate. On 208-volt installations, reconnect all trans¬
formers to 208- (200-) volt tap. Refer to unit label
diagrams. Pigtails are provided for field service on
units without electric heat (use factory-supplied
splices or UL-approved copper/ aluminum con¬
nector). Units with electric heat are provided with
terminal block in single point box.
All field wiring must comply with National Elec¬
trical Code and local requirements.
Run power lines thru condenser coil end panel to
terminal connections as shown on unit wiring
diagram and in Fig. 3 and Fig. 4.
-> Operating voltage to compressor must be within
voltage range indicated on unit nameplate. On 3-
phase units, voltages between phases must be
balanced within 2% and the current must be bal¬
anced within 10%.
Use the following formula to determine the %
voltage unbalance.
% Voltage Unbalance
max voltage deviation from average voltage
x average voltage
7

WITHOUT ELECTRIC HEAT
UNIT CONTROL BOX
C — Contactor
Comp — Compressor
Gnd' P Equipment Ground
Fu — Fuse
TB — Terminal Block
_Factory Wiring
_ Field Power Wiring
Field Splice
WITH ELECTRIC HEAT
SINGLE POINT BOX
Fig. 11 — Field Power Wiring Connections
Table 2 — Electrical Data
50CD/CH008
NOMINAL
V-PH-HZ
VOLTAGE
RANGE
COMPR OFM
IFM
ELECTRIC HEATERS
POWER SUPPLY
50CD008
50CH008 |
50CD008
50CH008
Kw
p—
FLA Kw
FLA
Min Ckt i MOCP
Arr
Min Ckt J MOCP
ips
Min
Max RLA
LRA | FLA
Hp
FLA |
208/230-3-60
j
187
254
I
I
32 5
j
183 29
j
1 80
1
- . L_.-_
55/55 i 60/60* 55/55
60/60*
93] 20-23
93 20-23 55/55 60/60 55/55 60/60
186 j 40-46 158
33-38
60/70
“60/70"]
55/60
60/60
28 1 | 59-68
31 5 j
68-76 85/95
80/90 |
95/105 | 90/100
460-3-60
i
414
508
15 2 |
91 1
:
1 5 ;
1
1
2 9
r
r - i
25
35 * ; 25 |
35*
97 j 11 7
97 11 7
25
35 i 25
35
160 i 193
16 0 j
19 3 30
35 j 30
35
19 4
23 4 31 5 :
37 9 40
35 55
45
29 6 35 7
50
_ 4 5 . . . i
FLA — Full Load Amps
Hp — Horsepower
IFM — Indoor Fan Motor
LRA — Locked Rotor Amps
MOCP — Maximum Overcurrent Protection
OFM — Outdoor Fan Motor
RLA — Rated Load Amps
*Fuse only
Example: Supply voltage is 460-3-60.
abc AB = 452 volts
BC = 464 volts
AC = 455 volts
Average Voltage
452 + 464 + 455
1371
= 457
Determine maximum deviation from average
voltage: (AB) 457 - 452 = 5 volts
(BC) 464 - 457 = 7 volts
(AC) 457 - 455 = 2 volts
Maximum deviation is 7 volts
Determine % voltage unbalance:
% Voltage Unbalance = 100 x ~=j - 1.53%
This amount of phase unbalance is satisfactory
as it is below the maximum allowable 2%.
8

THERMOSTAT ASSEMBLY
LOW-VOLTAGE THERMOSTAT CONNECTIONS IN UNIT CONTROL BOX
-> Fig. 12 — Field Control Thermostat Wiring
Unit failure as a result of operation on improper
line voltage or excessive phase imbalance constitutes
abuse and may cause damage to electrical compo¬
nents. Such operation would invalidate any appli¬
cable Carrier warranty.
UNITS WITH ELECTRIC HEAT — When elec¬
tric heat is installed, connect the field power wires
to terminal block located in the single point box.
The single point box is attached to the corner post,
directly below the control box.
DISCONNECTS — A fused disconnect is required
only on units without electric heat. When electric
heat is installed, use a NEC disconnect of adequate
size. Provide fusing for disconnect if required by
local codes. The unit informative nameplate and
Table 2 list electric heat fuse and wire amperage.
Field Control Wiring — Install a Carrier-approved
accessory thermostat assembly according to instal¬
lation instructions included with accessory. Locate
thermostat assembly on a solid wall in the condi¬
tioned space to sense average temperature.
THERMOSTAT WIRES — Use 18 gage for 0- to
50-ft long wires, 16 gage for 50- to 75-ft wire
lengths. Route the control wires thru hole provided
in the corner post (see Fig. 3 and 4) and then feed
wires thru a raceway built into the corner post.
Route wires from the raceway into the 24-v barrier
located on the left side of the control box. Make
connections as shown in Fig. 12.
Set heat anticipator settings as indicated below.
Heat Anticipator Settings
1st Stage
9
2nd Stage with 2 Heaters and 2-Stage
Heat Thermostat*
3
*Applies only to 50CD
Settings may be changed slightly to provide a
greater degree of comfort for a particular
installation.
Refer to accessory remote control panel instruc¬
tions as required.
Return Air Filters (50CD008) — Make sure
correct filters are installed in filter tracks. See
Table 1. Do not operate unit without return air
filters.
Outdoor Air Inlet Screens (50CD008) — Out¬
door air inlet screen(s) must be in place before
operating unit.
Economizer Section (50CD008) — Optional
economizer is shipped with hood broken down in
unit filter section. See Fig. 13.
Fig. 13 — Access Panel Location
ASSEMBLY
1. Remove protective polyethylene cover from
unit. See Fig. 13.
2. Remove upper filter access panel (save screws).
See Fig. 13.
3. Remove hood parts from unit evaporator fan
and filter area. Assemble hood top and side
plates as shown in Fig. 14. Do not attach hood
to unit at this time. Put aside baffle, screen
retainer and retainer screw for later assembly.
4. Determine if vent air is required in building to
be conditioned. If so, check for percentage of
9

vent air needed and record quantity for vent
adjustment in step 11.
5. R e move jumper plug from base unit receptacle
and discard. Insert economizer plug into recep¬
tacle. See Fig. 15.
Steps 6 thru 8 involve releasing and adjusting
indoor damper blades from factory set position.
Fig. 14 — Outdoor Air Hood Details
ECONOMIZER
PLUG
CLS — Cooling Lockout Switch
EC — Enthalpy Control
OAT. — Outdoor Air Thermostat
OUTDOOR AIR
INLET SCREENS (2)
Fig. 15 — Economizer Installed in Unit
6. R e lease indoor blades’ drive linkage by loosen¬
ing linkage connector setscrew at indoor crank-
arm on drive shaft. See Fig. 16.
Remove pink wire from economizer damper
motor terminal D and temporarily tape bare
wire end.
Remove violet wire from economizer damper
motor and connect to terminal D on economizer
damper motor. See Fig. 17.
OUTDOOR BLADES(2)
DRIVE
SHAFT
OUTDOOR DRIVE LINKAGE
Fig. 16
INDOOR
BLADES (3)
Economizer Details
ECONOMIZER
DAMPER MOTOR
PINK WIRE
VIOLET WIRE
TERMINAL D
Fig. 17 — Economizer Motor Connections
7. Jumper red (base unit 24-v power) and black
(evaporator fan motor) wires in 24-volt control
box compartment. See Fig. 10.
Turn on base unit power to energize evap¬
orator fan. The economizer’s outdoor blades
should open completely.
8. Adjust the indoor blades’ drive linkage so that
indoor blades are fully closed. Tighten the
linkage connector setscrew. Turn off base unit
power. Reconnect pink and violet wires to
economizer motor, as shown in Fig. 17.
9. If vent air is required, leave red and black wires
jumpered. If vent air is not needed, remove
jumper between red and black wires.
10. Fasten baffle to left side of damper plate with
round head screws provided. See Fig. 18.
10