Carrier Upc open Quick setup guide

A member of the United Technologies Corporation family · Stock symbol UTX · Catalog No. 11-808-468-01 · 6/1/2017

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office.

Important changes are listed in Document revision history at the end of this document.

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Contents 
UPC Open overview and specifications...................................................................................................................... 1 
What is the UPC Open?........................................................................................................................................1 
Specifications ........................................................................................................................................................2 
Safety considerations...........................................................................................................................................3 
Installing the UPC Open .............................................................................................................................................. 4 
Mounting the UPC Open ......................................................................................................................................4 
Wiring the UPC Open for power..........................................................................................................................4 
To wire for power................................................................................................................................... 5 
Addressing the UPC Open....................................................................................................................................5 
Wiring for communications.................................................................................................................................5 
Wiring specifications for BACnet MS/TP and ARC156........................................................................ 6 
To wire the controller to the BACnet network 
...................................................................................... 6 
Wiring the UPC Open to the CCN network ........................................................................................................7 
Wiring specifications for CCN ............................................................................................................... 7 
To wire the CCN equipment to the UPC Open...................................................................................... 8 
Wiring devices to the UPC Open's Rnet port ....................................................................................................8 
Rnet wiring specifications..................................................................................................................... 8 
ZS Sensor overview ............................................................................................................................... 9 
SPT sensor overview ............................................................................................................................. 9 
To wire the ZS or SPT sensor to the UPC Open .................................................................................10 
Wireless sensor overview ...................................................................................................................10 
To install the Wireless Adapter for wireless sensors.........................................................................11 
To wire an Equipment Touch to the UPC Open..................................................................................12 
Start-up.......................................................................................................................................................................14 
Select or create a custom control program and graphic for the UPC Open............................................. 14 
To install the UPC Open into an i-Vu® Control System................................................................................ 15 
Configure the UPC Open's properties ............................................................................................................. 16 
Troubleshooting .........................................................................................................................................................18 
LED's .................................................................................................................................................................... 18 
To get the serial number .................................................................................................................................. 19 
To restore defaults............................................................................................................................................. 20 
To replace the UPC Open's battery ................................................................................................................. 20 
Compliance ................................................................................................................................................................21 
FCC Compliance................................................................................................................................................. 21 
CE Compliance ................................................................................................................................................... 21 
BACnet Compliance........................................................................................................................................... 21 
Appendix: Single Point Linkage and Device Address Binding ...............................................................................22 
Single Point Linkage ......................................................................................................................................... 22 
Device Address Binding .................................................................................................................................... 23 
Document revision history ........................................................................................................................................24 
 

What is the UPC Open?

The UPC Open (Universal Protocol Converter) is a general purpose protocol converter. The UPC Open can convert

proprietary equipment data into open protocol data, enabling a stand-alone, single piece of equipment to reside

on a BACnet network, where it can be monitored or controlled by a Building Automation System (BAS).

NOTE A future release of the UPC Open will support installation on a Modbus, N2, or LonWorks network.

UPC Open overview and specifications

Specifications

Driver

drv_upcopen_x-xxx-xxx

Maximum number of control

programs

Maximum number of

BACnet objects*

1050

* Depends on available

memory

Total available memory for application is 551244 bytes.

Obtain available memory information by viewing a Module Status report after the

control program is loaded.

Power

24 Vac ±10%, 50–60 Hz

10 VA power consumption (16 VA with BACview® device attached)

26 Vdc (25 V min, 30 V max)

Single Class 2 source only, 100 VA or less

We highly recommend using a dedicated transformer to power the UPC Open.

BAS port (Port 1a)

3-pin port supports EIA-485 2-wire communications.

Protocols supported (DIP switch selectable):

○BACnet MS/TP (m)

○BACnet ARC156

○Modbus (RTU) (future)

○Johnson N2 (future)

○LonWorks (future)

This port must be configured as a BAS port.

CCN port (Port 2)

5-pin port supports EIA-485 3-wire connection to a single Carrier CCN controller

LON-OC port

14-pin communication port supports the LonWorks Option Card (future)

Rnet port

The UPC Open only supports ZS sensors, Equipment Touch, and wireless sensors

with the 6.04.xxx or later driver.

Supports:

•Up to 10 ZS sensors (5 per control program)

•One Wireless Adapter that communicates with up to 15 wireless sensors

•One Equipment Touch

•Up to 4 SPT Standard sensors and one SPT Plus, SPT Pro, or SPT Pro-F

sensor.

NOTE ZS sensors, a Wireless Adapter, and an Equipment Touch can share the

Rnet, but not SPT sensors.

Local Access port

For system start-up and controller troubleshooting using Field Assistant or

Equipment Touch

Battery

10-year Lithium CR2032 battery retains the following data for a maximum of

10,000 hours during power outages: control programs, editable properties,

schedules, and trends.

Protection

Built-in surge and transient protection circuitry - internal solid state Polyswitches

on the incoming power and network connections.

Real time clock

Battery-backed real time clock keeps track of time in the event of a power failure

UPC Open overview and specifications

Status indicators

LED's indicate status of communications, running, errors, and power.

Environmental operating

range

-22 to 150°F (-30 to 66°C), 0 to 90% relative humidity, non-condensing

Storage temperature range

-24 to 140°F (-30 to 60°C), 0 to 90% relative humidity, non-condensing

Physical

Rugged GE C2950HF Cycoloy plastic

Overall dimensions

5-3/16 in. (13.2 cm)

4-1/8 in. (10.5 cm)

Mounting hole dimensions

4-7/8 in. (12.4 cm)

2-1/20 in. (5.2 cm)

3/16 in. (.5 cm)

Panel depth

2 in. (5.1 cm)

Weight

.44 lbs (.2 kg)

BACnet support

Conforms to the BACnet Advanced Application Controller (B-AAC) Standard Device

Profile as defined in ANSI/ASHRAE Standard 135-2012 (BACnet) Annex L,

Protocol Revision 9

Listed by

UL-916, (Canadian Std C22.2 No. 205-M1983), CE, FCC Part 15-Subpart B-Class

Safety considerations

WARNING Disconnect electrical power to the UPC Open before wiring it. Failure to follow this warning could

cause electrical shock, personal injury, or damage to the controller.

Installing the UPC Open

1 Mount the controller (page 4).

2 Wire the controller for power (page 4).

3 Set the controller's address (page 5).

4 Wire the controller to the BACnet MS/TP or BACnet ARC156 network (page 5).

5 Wire the controller to the CCN network (page 5).

6 Wire devices to the controller's Rnet port (page 8).

Mounting the UPC Open

WARNING

When you handle the UPC Open:

•Do not contaminate the printed circuit board with fingerprints, moisture, or any foreign material.

•Do not touch components or leads.

•Handle the board by its edges.

•Isolate from high voltage or electrostatic discharge.

•Ensure that you are properly grounded.Screw the UPC Open into an enclosed panel using the mounting slots

on the coverplate. Leave about 2 in. (5 cm) on each side of the controller for wiring. Mounting hole dimensions 4.8

in. (12.2 cm) between mounting slot center lines.

Wiring the UPC Open for power

CAUTION The UPC Open is powered by a Class 2 power source. Take appropriate isolation measures when

mounting it in a control panel where non-Class 2 circuits are present. The UPC Open is a half wave device. Half

wave and full wave devices cannot share power. Examples of a full wave device are a CVC or ICVC in an applied

chiller.

Carrier controllers can share a power supply as long as you:

• Maintain the same polarity

• Use the power supply only for Carrier Open controllers

Installing the UPC Open

To wire for power

1 Remove power from the power supply.

2 Pull the screw terminal connector from the controller's power terminals labeled Gnd and Hot.

3 Connect the transformer wires to the screw terminal connector.

NOTE If using a grounded transformer, connect the ungrounded lead to the Hot terminal to avoid damaging

the transformer.

4 Apply power to the power supply.

5 Measure the voltage at the UPC Open’s power input terminals to verify that the voltage is within the operating

range of 21.6–26.4 Vac.

6 Insert the screw terminal connector into the UPC Open's power terminals.

7 Verify that the Power LED is on and the Run LED is blinking.

Addressing the UPC Open

EIAYou must give the UPC Open a MAC address that is unique on the MS/TP or ARCNET network. You can address

the UPC Open before or after you wire it for power

1 If the UPC Open has been wired for power, pull the screw terminal connector from the controller's power

terminals labeled Gnd and Hot. The controller reads the address each time you apply power to it.

2 Using the rotary switches, set the controller's address. Set the Tens (10's) switch to the tens digit of the

address, and set the Ones (1's) switch to the ones digit.

EXAMPLE If the controller’s address is 25, point the arrow on the Tens (10's) switch to 2 and the arrow on

the Ones (1's) switch to 5.

10's

1's

CAUTION The factory default setting is 00 and must be changed to successfully install your UPC Open.

Wiring for communications

The UPC Open communicates using BACnet on the following types of network segments:

•MS/TP communicating at 9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps

•ARC156 communicating at 156 kbps

NOTE For more networking details, see the Open Controller Network Wiring Installation Guide.

Installing the UPC Open

Wiring specifications for BACnet MS/TP and ARC156

Cable:

22 AWG or 24 AWG, low-capacitance, twisted, stranded, shielded copper wire

Maximum length:

2000 feet (610 meters)

WARNING Do not apply line voltage (mains voltage) to the controller's ports and terminals.

To wire the controller to the BACnet network

1 Pull the screw terminal connector from the controller's power terminals labeled Gnd and Hot.

2 Check the communications wiring for shorts and grounds.

3 Connect the communications wiring to the controller’s screw terminals labeled Net +, Net -, and Shield.

NOTE Use the same polarity throughout the network segment.

4 Set the communication type and baud rate.

For...

Set DIP switches 1 and 2

to...

DIP switch 3

Set DIP switch 4

to...

Set DIP switches 5 through 8 to...

MS/TP (m)

The appropriate baud

rate. See the MS/TP

Baud diagram on the

controller.

N/A

Off/Off/Off/Off

ARC156

N/A. Baud rate will be

156 kbps regardless of

the DIP switch settings.

N/A

Off

N/A

NOTE Use the same baud rate for all controllers on the network segment.

5 For MS/TP, verify that the EIA-485 jumpers are set to EIA-485 and 2w.

6 Wire the controllers on a BACnet MS/TP or BACnet ARC156 network segment in a daisy-chain configuration.

7 If the UPC Open is at either end of a network segment, connect a BT485 to the UPC Open.

8Insert the power screw terminal connector into the UPC Open's power terminals.

9 Verify communication with the network by viewing a Module Status report in the i-Vu® interface.

Installing the UPC Open

Wiring the UPC Open to the CCN network

The UPC Open's CCN Port communicates using EIA RS-485 and supports 9600 bps. Future versions will support

baud rates of 19.2 and 38.4 kbps.

NOTES

•The UPC Open is intended to be wired directly to one piece of Carrier equipment.

NOTE The exception is a Multiple Chiller application, which consists of 2 or 3 chillers configured for

Lead/Lag, with a potential third chiller as a standby chiller. In this application, wire the CCN network between

the UPC Open and chillers in a daisy-chain configuration. All other applications have one network segment

between the UPC Open and the interfaced Carrier equipment.

•Refer to the CCN Installation and Start-up Guide for more details on wiring the CCN bus.

Multiple chiller application only (Lead/Lag, and, possibly, a standby chiller)

Single unit application

Wiring specifications for CCN

Cable:

20 AWG, general purpose, 3-conductor, foil shielded copper wire

Maximum length:

1000 feet (305 meters)

Installing the UPC Open

To wire the CCN equipment to the UPC Open

1 Pull the screw terminal connector from the controller's power terminals labeled Gnd and Hot.

2 Pull the screw terminal connector from the UPC Open's CCN Port.

3 Check the communications wiring for shorts and grounds.

4 Connect the communications wiring to the CCN Port’s screw terminals labeled Net +, Net -, and Shield.

NOTE Maintain the same polarity.

5 Verify that the EIA-485 jumpers are set to EIA-485 and 2w.

6 Insert the power screw terminal connector into the UPC Open's CCN Port's terminals.

7 Insert the power screw terminal connector into the UPC Open's power terminals.

8 Verify the LED lights TX2 and RX2 are flashing to indicate the UPC Open is communicating on the CCN Port.

NOTE If the CCN target address differs from what the UPC Open is configured for (default 0, 1), then only the

transmit LED flashes about 1 time per second.

Wiring devices to the UPC Open's Rnet port

The UPC Open only supports ZS sensors, Equipment Touch, and wireless sensors using the 6.04.xxx or later

driver.

You can connect communicating zone sensors and/or the Equipment Touch with built-in temperature and

humidity sensors to monitor room temperature.

The Rnet communicates at a rate of 115 kbps.

CAUTIONS

•You cannot have an SPT sensor on the same Rnet as a ZS sensor or an Equipment Touch.

•Do not exceed 200 mA for all Rnet devices.

NOTE The ZS CO2 model uses 190 mA during sample period. Use auxiliary 12 Vdc if needed.

Rnet wiring specifications

NOTE Use the specified type of wire and cable for maximum signal integrity.

Description

4 conductor, shielded or unshielded, CMP, plenum rated cable

Conductor

22 AWG (7x0096) bare copper if Rnet has only sensors

Maximum length

500 feet (152 meters)

Insulation

Low-smoke PVC (or equivalent)

Installing the UPC Open

Color Code

Black, white, green, red

Shielding

If shielded, Aluminum/Mylar shield (100% coverage) with TC drain wire, terminated

at controller

UL temperature rating

32–167°F (0–75°C)

Voltage

300 Vac, power limited

Listing

UL: NEC CL2P, or better

ZS Sensor overview

ZS Sensors are thermistor-based temperature sensors that may optionally sense humidity, CO2, or VOC. ZS

Sensors are wired to the Rnet port on i-Vu® Open controllers.

REQUIREMENTS

•A v6.5 or later i-Vu® system

•v6.04.xxx or later controller drivers

You can use the following ZS sensors:

•ZS Standard

•ZS Plus

•ZS Pro

NOTES

•A control program can use no more than 5 ZS Sensors, so you must use 2 control programs if your Rnet

network has 10 sensors.

•The ZS CO2 model uses 190 mA during sample period. Use auxiliary 12 Vdc, unless it is the only device on

the Rnet port.

For basic user instructions, see the ZS Sensor User Guide. For detailed installation instructions, see the ZS

Sensors Installation Guide.

SPT sensor overview

The UPC Open is connected to a wall-mounted space temperature sensor to monitor room temperature. Wire SPT

sensors to the UPC Open's Rnet port.

The UPC Open supports the following:

•SPT Standard

•SPT Plus

•SPT Pro

For basic user instructions, see the SPT Sensors Owner Guide. For more detailed instructions, see the Carrier

Sensors Installation Guide.

NOTE If the Rnet has multiple SPT Standard sensors, you must give each a unique address on the Rnet.

Installing the UPC Open

To wire the ZS or SPT sensor to the UPC Open

1 Partially cut, then bend and pull off the outer jacket of the Rnet cable(s). Do not nick the inner insulation.

Strip about .25 inch (.6 cm) of the inner insulation from each wire.

Outer Jacket

Inner insulation

.25 in.

(.6 cm)

2 Wire each terminal on the sensor to the same terminal on the controller. See diagram below.

NOTE Carrier recommends that you use the following Rnet wiring scheme:

Connect this wire...

To this terminal...

Red

Black

White

Green

+12V

Rnet-

Rnet+

Gnd

Wireless sensor overview

The Carrier wireless sensors, designed for zone control, are low-power wireless devices that use light-harvesting

through solar panels as their primary power source. The wireless line of sensors includes the models shown in the

list below. All are available in 868, 902, and 928 MHz radio frequency. The sensors are thermistor-based

temperature sensors that may optionally sense humidity

Wireless sensors communicate through a Wireless Adapter, which is wired to the Rnet port of the controller.

REQUIREMENTS

•A v6.5 or later i-Vu® system

•v6.04-xxx or later controller drivers

Installing the UPC Open

The following is a list of wireless supported devices:

•Standard

•Plus

•Adapter

•Motion/Lux Sensor

•Window/Door Sensor

To configure the control program for the desired user interaction with the sensor, see the Wireless Sensors

Application Guide. For detailed instructions, see the Wireless Sensors Installation Guide.

To install the Wireless Adapter for wireless sensors

WARNING Do not apply line voltage (mains voltage) to the Wireless Adapter.

To wire, power, and mount the Wireless Adapter

NOTES

•The Wireless Adapter requires a 24 Vac or 24 Vdc power supply. It is not powered by the Rnet.

•If the Wireless Adapter will be:

○Daisy-chained on the Rnet with ZS sensors or an Equipment Touch, use the standard 4-conductor Rnet

wiring.

○The only device on the Rnet, you can use a 3-conductor cable instead of the standard 4-conductor Rnet

cable.

1 Turn off the power to the controller that the Wireless Adapter will be wired to.

2 Partially cut, then bend and pull off the outer jacket of the Rnet cable(s). Do not nick the inner insulation.

Inner insul

ation

Outer jacket

Foil shield

.25 in.

(.6 cm)

Shield wire

3 Strip about .25 inch (.6 cm) of the inner insulation from each wire.

Installing the UPC Open

4 Wire the Rnet +, Rnet -, and Gnd terminals on the controller's Rnet port to the terminals of the same name on

the Wireless Adapter's Rnet connector.

NOTE If using shielded wire, connect the shield wire and the ground wire to the Gnd terminal.

5 Wire the 24 Vac external power supply to the Wireless Adapter's power connector.

6 Mount the Wireless Adapter by inserting 2 screws through the mounting tabs on each end of the Wireless

Adapter.

7 Apply power to the external power supply.

8 Verify that the LED on top of the Wireless Adapter is blinking. See "LED" below.

9 Turn on the controller's power.

LED

The blue LED on the top of the Wireless Adapter indicates the following:

If the LED is...

Then the device...

Off

Is not powered or there is a problem.

Blinking

Is working properly.

Steadily on

Has a problem. Do one of the following:

•Cycle power to the device.

•Insert a small screwdriver or paper clip into the hole next to the LED to reboot the

device.

To wire an Equipment Touch to the UPC Open

NOTE The Equipment Touch requires a 24 Vac power supply. It is not powered by the Rnet.

CAUTION Carrier controllers can share a power supply as long as you:

•Maintain the same polarity.

○Use the power supply only for Carrier controllers.

Installing the UPC Open

If the Equipment Touch will be:

•Daisy-chained on the Rnet with ZS sensors or a Wireless Adapter, use the standard 4-conductor Rnet wiring

and follow the wiring instructions To wire a ZS or SPT sensor to the UPC Open (page 10).

•The only device on the Rnet, you can use a 2-conductor cable instead of the standard 4-conductor Rnet cable

and follow the instructions below.

For complete Equipment Touch installation instructions including wiring diagrams, see the Equipment Touch

Installation and Setup Guide.

1 Turn off the UPC Open's power.

2 Partially cut, then bend and pull off the outer jacket of the cable. Do not nick the inner insulation.

3 Strip about .25 inch (.6 cm) of the inner insulation from each wire.

4 Wire the UPC Open's Rnet+ and Rnet-terminals to the terminals of the same name on the Equipment Touch's

connector.

NOTE If using shielded wire, connect the shield wire and the ground wire to the Gnd terminal.

5 Turn on the UPC Open's power.

6 Turn on the Equipment Touch.

Start-up

Use one of the following interfaces to start up, access information, read sensor values, and test the controller.

This interface...

Provides a...

Field Assistant application -

Runs on a laptop that connects to controller's Local Access port 1

Temporary interface

Equipment Touch device -

Connects to controller's Rnet port 2

Temporary or permanent

interface

i-Vu® application

Available for BACnet systems only

Permanent interface

System Touch device

Available only for BACnet MS/TP systems.

Wire to a BACnet MS/TP network connector and a 24 Vac power supply 3

Temporary or permanent

interface

1Requires a USB Link (Part #USB-L).

2See the Equipment Touch Installation and Setup Guide for detailed instructions.

3See the System Touch Installation and Setup Guide for detailed instructions.

CAUTION If multiple controllers share power but polarity was not maintained when they were wired, the

difference between the controller's ground and the computer's AC power ground could damage the USB Link and

the controller. If you are not sure of the wiring polarity, use a USB isolator between the computer and the USB

Link. Purchase a USB isolator online from a third-party manufacturer.

Select or create a custom control program and graphic for the UPC Open

The field-installed UPC Open does not come from the factory with a control program or graphic. You must load a

control program and graphic as part of the installation/commissioning of the UPC Open. You can select a control

program and graphic from EquipmentBuilder that has all the configurations that are currently available on a

factory-installed UPC Open. You can also create a custom control program using Snap. See Snap Help for details.

NOTES

•You MUST have installed the February 2017 or later cumulative update and the 6.04.xxx or later driver to be

able to create custom control programs, .view files, or .touch files for the ZS sensors, wireless sensors, or

touchscreen.

•Third party mapping information for current Carrier PIC products, whether on a factory-installed UPC Open or

selected from EquipmentBuilder, can be found on the Carrier Control Systems Support Site

http://www.hvacpartners.com/ under Support Center > Controls Support > Controls Product Information.

Start-up

Consider the following before creating your program in Snap:

•Is the equipment already available in EquipmentBuilder?

•Which points from the Carrier equipment are to be mapped in the UPC Open?

•What type of Carrier microblock does each point require?

•Do you need to create custom Property pages for the equipment?

•Are there any special microblocks you may need, such as Communication Device, Schedule, Alarms?

To create your control program in Snap, you must:

•Obtain your CCN points list from the equipment or CCN database.

•Know what points need to be mapped in the control program to the equipment.

•Load a separate control program if Airside Linkage is needed and the UPC Open is used on a rooftop unit. An

Airside Linkage equipment file can be selected in EquipmentBuilder.

After creating your control program, you can create a custom graphic using ViewBuilder. See To install the UPC

Open into an i-Vu® Control System (page 15) to load your control program and graphic into the controller.

To install the UPC Open into an i-Vu® Control System

You must complete the following procedures to successfully install your UPC Open into an i-Vu® Control System.

Use the Help in the referenced software for detailed descriptions of these procedures.

EquipmentBuilder or Snap

1 Use EquipmentBuilder or Snap to create control program(s) for your UPC Open.

2 If applicable, print the Sequence of Operation, which includes the points list.

NOTE You can create a points list under Reports in the i-Vu® application or Field Assistant after installing

your control program.

The i-Vu® or Field Assistant application

1 Upload the controller to the database by selecting the router in the navigation tree.

2 Select Devices > Manage tab.

3 Select the controller in the list on the page.

4 If you are adding a new control program, click . A dialog window appears.

5 Enter a name for your control program in Display Name and select your controller in the Controller drop-down

list.

NOTES

○If you already have the maximum number of control programs for a controller, it will not appear in the

list.

○Optional: You can change the control program's Reference Name if needed.

Start-up

6 Do one of the following:

If the control program is...

In the Control Program drop-down list

Select the control program.

Not in the Control Program drop-down list

a. Click Add New.

b. Browse to select the control program.

c. Click Open.

d. Click Continue.

e. Click Close.

7 To upload a graphic, click Add New under Views and browse to your .view file.

8 Click Continue. When message appears File added successfully, click Close.

9 Click Close again.

10 Right-click on the programmable controller in the controller list and select Check Status from the list. The

status of the controller should say File Mismatch.

11 Click the Download All Content button.

12 Assign channel numbers to the physical points by selecting the controller in the navigation tree and going to

Properties page > I/O Points tab.

○Enter your channel numbers under Num, using your wire list.

○Enter your expander address under Exp, if applicable.

○Select the appropriate value under Sensor/Actuator Type, if applicable.

13 Configure the controller on the Properties page > Control Program tab.

14 Check out and commission the equipment.

Configure the UPC Open's properties

To start up the UPC Open, set the following properties:

Navigation:

i-Vu® / Field Assistant:

BACview®:

Properties > Control Program > Status

CCN

Point Name/Description

Default/Range

Element Comm Stat - The UPC Open's current status of communication to the CCN

equipment. Click the Element Comm Stat microblock link to change the CCN

equipment target address - bus and element number.

NOTE If more than one UPC Open is connected to a CCN bus for a Multiple Chiller

Application, you must change the CCN controller's address in this object's Summary

tab.

0, 1

Bus: 0.1 - 239

Element: 1 - 239

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