Carrier Zone Manager User manual

Zone Manager
INSTALLATION MANUAL

Zone Manager
ENGLISH
GB - 1
This control system only operates with indoor units of the following models:
40 GKX and 40 QKX Cassette, 42 HWX and 42 HWS Hi-Wall, 42 VKX Console.
For installation instructions of this unit, refer to the relevant manuals.
Contents
Page
General information.................................................................................... 2
Characteristics............................................................................................ 2
Choosing the installation site...................................................................... 3
Installation .................................................................................................. 4
Electrical connections................................................................................. 5/7
Configuration .............................................................................................. 8/13
Unit zone addressing .................................................................................. 14/15
Test System ................................................................................................ 15
Smart Start function.................................................................................... 16
Trouble Shooting ........................................................................................ 17
Installation Flow Chart
Read manual
Install
Zone Manager
Wire Zone Manager
and unit network
Configure
Zone Manager
Address unit by zone
Test System
Operate
Zone Manager
Installation manual

GB - 2
ZoneManager
General information and characteristics
IMPORTANTE:
Read this instruction manual thoroughly before starting
the installation.
• For trouble-free installation, which should be carried out by a
qualified installer, follow the installation chart sequence.
• Follow all current national safety code requirements. In particular
ensure that a properly sized and connected ground wire is in place.
• After installation thoroughly test the system operation and
explain all system functions to the owner.
• Leave this manual with the owner for consultation during
future periodic maintenance.
• Dispose of packaging material in accordance with local
requirements.
• The manufacturer denies any responsibility and warranty shall
be void if these installation instructions are not observed.
• Inspect equipment for damage due to improper transportation
or handling: file an immediate claim with the shipping company.
Do not install or use damaged units.
• In case of any malfunctioning turn the unit off, disconnect the
mains power supply and contact a qualified service engineer.
Models
There is only 1 model, which is easily configurable for all installations.
Products that the Zone Manager can Interface
40 GKX and 40 QKX CASSETTE
42 HWX and 42 HWX HI-WALL
42 VKX CONSOLE
Wiring
• The Zone Manager can be connected to one unit (that is the
first in the network).
• Each unit must be connected one after the other (daisy chain).
• If the Zone Manager is to use its room sensor the controller has to
be located in the same area as the addressed unit(s) number 1.
Power
Note that the Zone Manager requires no batteries and is not
"power stealing". It requires 12 VDC to be connected for proper
operation, which is easily obtained from any of the unit.
The Zone Manager will not operate without this connection.
Dimensions (mm)
Unit 1 Unit 2 Unit 3
Zone Manager
Unit 1 Unit 2 Unit 3
Zone Manager
Unit 1 Unit 2 Unit 3
Zone Manager
Unit 4
Not recommended TEE connection
Incorrect layout must not be used Start Layout
Correct layout Daisy chain
107,9
190,5 39

GB - 3
ENGLISH
ZoneManager
Choosing the installation site
The Zone Manager Location
The Zone Manager can be located anywhere.
However, if the installation requires the systems in the location
in zone 1 to use the Air Sensor on the Zone Manager; then, the
controller should be mounted:
• Approximately 1.5 m from floor.
• In the same area where the units from group are located,
preferably on an inside partitioning wall.
• On a section of wall without pipes or duct work.
If the air sensor on the Zone Manager has been selected, it
should NOT be mounted:
• Close to a window, on an outside wall, or next to a door
leading to the outside.
• Exposed to direct light or heat from a lamp, sun, fireplace, or
other temperature-radiating object which may cause a false
reading.
• Close to or in direct airflow of a heating or cooling supply.
• In areas with poor air circulation, such as behind a door or in
an alcove.
Minimum clearances

GB - 4
ZoneManager
Zone Manager
ZONE ..
ZONE 1
ZONE 8
Installation
a
b
c
Considerations
• Maximum of 500 m of total network wiring.
• Maximum of 32 units allowed on a system.
• Maximum number of zones 8.
• Only zone 1 can use the room sensor located on the Zone
Manager.
Network wiring must be daisy chained.
CAUTION:
Star configuration can cause improper operation of the
Zone Manager.
Mounting
WARNING:
Before installing the Zone Manager, turn off all power to
the unit that will supply power to the Zone Manager.
Electrical shock can cause personal injury or death.
• Turn OFF all power to unit.
• Open the Zone Manager rear door (mounting base) to expose
mounting holes.
The base can be removed to simplify mounting (snap apart
carefully at hinge to separate mounting base from remainder
of the Zone Manager).
• Route the Zone Manager wires through the large hole in the
mounting base.
Level mounting base against wall (for aesthetic value only the
Zone Manager need not be level for proper operation) and
mark the wall through the 2 mounting holes.
• Drill two 5 mm mounting holes in wall where marked.
• Secure mounting base to wall with 2 screws and anchors
provided, (additional anchoring holes available for more
secure mounting if needed) making sure all wires extend
through hole in mounting base.
• Adjust length and routing of each wire to reach the proper
terminal in the connector block on the mounting base, with 6
mm of extra wire (strip only 6 mm of insulation from each wire
to prevent adjacent wires from shorting together when
connected).
• Match and connect equipment wires to proper terminals in the
connector block (See section "Electrical connections").
Both power and communication wires must be connected
correctly for proper Zone Manager operation.
• Push any excess wire into the wall and against mounting base.
If the air sensor is being used on the Zone Manager, seal
hole in wall to prevent air leaks.
Leaks can affect sensor operation.
• Snap hinge back together.
• Close the Zone Manager assembly making sure pins on back
of circuit board align with sockets in connector.
aMounting screws
bConnection cables
cHoles
Mounting

GB - 5
ZoneManager
ENGLISH
1Board to board connector
2Internec communication board (COM)
3P1 earth connector
4RS 485 communications
5ZM power supply only required for the unit closes to the ZM
6Cable connecting board to ground post
HWX - HWS - GKX VKX
1
2
3
6
4
5
J3 J1
J2
P1
Electrical connections
Installation of the kit into the unit
Skip this paragraph if the unit does not need the installation of
a kit.
Kit part number Unit type
40 GKX 40QKX900---102-40
40 QKX None
42 HWX and 42 HWS 40QKX900---102-40
42 HWX with None
electric heater
42 VKX 40QKX900---102-40
CAUTION:
Improper wiring or installation may damage the Zone
Manager.
Check to make sure wiring is correct before proceeding
with turning on unit.
A communication board is required for all products that are
networked to a Zone Manager system.
Reference the table on products that the Zone Manager can
be networked with, it identifies whether an installation kit is
required or not.
If required:
• A kit consists of a communication board, a 9 pin wire harness
and a ground wire and a jumper.
• The Jumper has to be installed to connector J3 in the
Internec communication board (only for models 42HWX,
42HWS and 42VKX).
• The 9 pin wire harness must be attached to connector J1 on
the communication board and routed to the J2 EXPANSION
connector on the main control board.
The main control board will have to be removed to make this
connection.
Once the wire harness is attached to the main control board,
it should be inserted back into the control box (only for
models 42HWX, 42HWS and 42VKX)
• The ground wire must be attached from the ground post on
the unit, to the 4.8 mm quick connect (P1) on the
communication board.
ATTENTION:
Two ground wires are available: use the right one for the
corresponding unit.
• Now, the network communication wires need to be installed
into the 3 poles terminal block on the communication board.
• Finally, if this unit will power the Zone Manager, 12V power
wires need to be installed into the 2 position terminal block on
the communication board.
• Once all the wiring is complete, the communications board
can be inserted into the control box.

GB - 6
ZoneManager
Electrical connections
Diagram 1: wiring for Zone manager
Communication Board Zone Manager
To the unit
Ground post
BAC
Gnd 12 V
GND
+12
BK
WH
RD
P1
BK
RD BK RD
Wiring Zone Manager to master unit
The Zone Manager has the ability to control up to 32 units.
To insure the correct operation of this system the wiring must
be installed using the following guidelines.
WARNING:
Before connecting any wiring to the Zone Manager , turn off all
power to the unit that will supply power to the Zone Manager.
Electrical shock can cause personal injury or death.
The Zone Manager is connected to the master unit using the
following instructions. Reference Diagram 1 when making these
connections.
POWER CABLE CONNECTIONS
(2 conductor, double insulated cable)
• In the Zone Manager, loosen the screws on the terminals
labled +12V and GND.
• Insert the RED wire into the terminal labled +12V. Tighten the screw.
• Insert the BLACK wire into the terminal labled GND.
Tighten the screw.
• At the communications board in the master unit product,
loosen the screws on the terminals labled +12V and GND.
• Insert the RED wire into the terminal labled +12V.
Tighten the screw.
• Insert the BLACK wire into the terminal labled GND.
Tighten the screw.
• Power cable installation complete.
COMMUNICATION CABLE CONNECTIONS
(3 conductor, double insulated, shielded cable)
• In the Zone Manager, loosen the screws on the terminals
labled A, B, and C.
• Insert the RED wire into the terminal labled A. Tighten the screw.
• Insert the BLACK wire into the terminal labled B. Tighten the screw.
• Insert the WHITE wire into the terminal labled C. Tighten the screw.
• At the communications board in the master unit product,
loosen the screws on the terminals labled A, B, and C.
• Insert the RED wire into the terminal labled A. Tighten the screw.
• Insert the BLACK wire into the terminal labled B. Tighten the screw.
• Insert the WHITE wire into the terminal labled C. Tighten the screw.
• Connect the shield of the cable to the master unit GND post.
Communication cable installation complete.
B
C
A
BK Black
RD Red
WH White
aZone Manager
bUnit
NOTE:
The shield for the communications cable is not connected at
the Zone Manager.
Terminate the shield in such a manner that it will not short with
anything in the Zone Manager.
Wiring Materials required
(supplied by installer)
• 1 small screwdriver
• 3 x 0,5 and 2 x 0,5 mm2multiple cables, double insulated.
Suggested type: H03VV-F.

GB - 7
ENGLISH
ZoneManager
Networking multiple units
Multiple units can be connected together and controlled by a
single Zone Manager.
Diagram 3 is a block diagram of multiple units networked into a
system controlled by 1 Zone Manager.
To accomplish this the communication boards from the networked
units must be wired together in a daisy chain configuration.
The following section describes how to do the wire installation
for a networked system.
Wiring for networking multiple units
Materials required for wiring multiple units into a network.
Reference Diagram 2 when doing this installation.
COMMUNICATION CABLE CONNECTIONS
(3 conductor, double insulated, shielded cable)
1. At the communications board in the master unit, loosen the
screws on the terminals labled A, B, and C.
2. Insert the RED wires from daisy chained communication
cables into the terminal labled A. Tighten the screw.
3. Insert the BLACK wire from daisy chained communication
cables into the terminal labled B. Tighten the screw.
4. Insert the WHITE wire from daisy chained communication
cables into the terminal
labled C. Tighten the screw.
5. Connect the SHIELD from the daisy chained cables
together.
Continues steps 1-4 until you reach the last unit in a network.At this
point only 1 wire needs to be inserted into each terminal.
Be sure in all cases when communications cables are daisy
chained, the shield wires are also daisy chained.
The shield wire must be grounded to the unit ground post in
one location on the system.
NOTE:
The shield for the communication cables is tied to a unit GND post at
one point only, the remaing shields are daisy chained together.
CAUTION:
Do not tie the shield to a GND post at more than 1 location.
Electrical connections
Zone Manager
Diagram 3: networking of multiple units
a
Diagram 2: multiple units in a network configuration
Zone Manager
1Communications cables
2To unit GND post
3Connect to unit GND post
4Connect to unit GND post
BK Black
RD Red
WH White
SH Shield
BK
RD
WH BK
RD
WH
SH
ACBP1 P1
1
4
3
2
ACB
Unit 1 Unit 2
To other units
of the network
aPowerconnection
bCommunication connections
b
UNIT 1 UNIT 2 UNIT 3 UNIT ....

GB - 8
ZoneManager
Configuration options are intended to be selected at installation
and normally are not modified by the end user.
These options are not discussed in the end user’s manual and
therefore must be made as part of the installation.
A special procedure allows entry into the configuration mode.
The Zone Manager will automatically exit this mode if no button
is pressed within 20 seconds.
While in configuration mode, 9 choices can be made:
• Fahrenheit (F) or Celsius (C) (Default: Celsius).
• Room Air Override ON or OFF (Default: OFF).
• Cooling only (C) or Heat Pump (H)
(Default: Heat Pump).
• Auto Mode Setback Deadband (Default 16): Value Adjustment.
• Number of Zone Installed (Default 1): Value Adjustment.
• Smart Start ON or OFF (Default: ON).
• Military Time (ON) or Standard Time (OFF)
(Default: Standard Time).
• Local unit override ON or OFF (Default: OFF).
• Ability to not allow mode or schedule changes: Lock
(Default : UL, Unlocked)
In configuration mode ON is represented by the display "On"
and OFF is represented by the display "OF."
An explanation for each of these and how to enter the
configuration mode follows.
To enter configuration mode
Press and hold the "FAN" button for approximately 5 seconds
until the normal display disappears and reads "1-" and either
"C" or "F". You are now in the configuration mode.
NOTE:
If no button is pressed for 20 seconds, the Zone Manager will
exit configuration mode and resume normal operation.
To re-enter configuration mode, "FAN" button must be pressed
and held again.
Configuration
up
down
1-
up
down
F
C
"SET TIME"
"SET TIME"
2- On
OF
"SET TIME"
3-
"SET TIME"
"SET TIME"
"SET TIME"
"SET TIME"
"SET TIME"
up
down
up
down
H
C
up
down
up
down
4- 5....16 up
down
up
down
5- 1....8
up
down
up
down
6- On
OF
up
down
7-
up
down
On
OF
up
down
up
down
8- On
OF
up
down
up
down
"SET TIME"
9-

GB - 9
ZoneManager
ENGLISH
To change multiple configuration parameters:
To make another modification to configuration, depress the
"SET TIME/TEMP" button. This will toggle between selecting the
Configuration Option and the Configuration Value.
To change the selection, press the "up" and "down" arrows
until the desired configuration selection is displayed.
1- FAHRENHEIT OR CELSIUS
Select between Fahrenheit (F) or Celsius (C) operation.
Factory default is Celsius.
To select while in configuration mode:
• The Configuration Option ("1-") and the current selection
should be displayed.
• Depress the "SET TIME/TEMP" button to alter the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change between "F" or "C".
• To end configuration, either depress the "END PROGRAM" button
or do not press any buttons for 20 seconds.
2- ROOM THERMISTOR OVERRIDE
Select whether the units in zone 1 will use room temperature
sensor in the Zone Manager "ON"or whether they will use the air
sensor at the units "OF". Factory default is OFF.
If the chosen option is "ON" the room air temperature will be
displayed.
CAUTION:
If the room air sensor on the Zone Manager is selected,
installation of the Zone Manager is critical.
To select while in configuration mode:
• Press the "up" or "down" button until "2-" is displayed.
• Depress the "SET TIME/TEMP" button to alter the current
selection (current selection will now blink).
up
down
up
down
Configuration

GB - 10
ZoneManager
• Use either the "up" or "down" button to change between "OF"
(OFF) and "On" (ON).
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
3- COOLING ONLY OR HEATPUMP: SELECTION
Select whether the system is a cooling only or Heat Pump system.
If there is a combination of cooling only and heatpump units on
the system, then Heat Pump must be selected.
Factory default is Heat Pump.
To select when in configuration mode:
• Press the "up" or "down" button until "3-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change between "H"
(Heat Pump) and "C" (Cooling only).
• To end configuration, either depress the "END PROGRAM"button
do not push any buttons for 20 seconds.
4 - AUTOMODESETBACK DEADBAND:ADJUSTMENT
Select the number of degrees to setback the heating and cooling
setpoints while a unit is in auto mode during a setback period.
Factory default is 16 degrees.
To select when in configuration mode:
• Press the "up" or "down" button until "4-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
up
down
up
down
up
down
up
down
Configuration

GB - 11
ZoneManager
ENGLISH
• Use either the "up" or "down" button to change the current
number of degrees to setback. Allowable selections are 5-32
degrees.
NOTE:
The scale of the temperature is dependent up on the currently
configured scale. If the configuration item "1-" is set to "F" and
configuration item "4-" has a value of 16, then an Auto Mode
Setback Deadband of 16°F will be used. If the configuration
item "1-" is set to "C" and configuration item "4-" has a value of
16, then an Auto Mode Setback Deadband of 16°C will be used.
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
5- NUMBER OF ZONES INSTALLED
This adjustment controls the number of zones on the system.
Factory default is 1 zone.
To adjust when in configuration mode:
• Press the "up" or "down" button until "5-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change the number of
zones installed, allowable selection are 1- 8 zones.
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
up
down
up
down
up
down
Configuration

GB - 12
ZoneManager
6- SMART STARTACTIVE
This selection allows you to select whether Smart Start is
active or not. Factory default is "On".
See Algorithm Descriptions for an explanation of Smart Start.
To adjust when in configuration mode:
• Press the "up" or "down" button until "6-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change your selection
to "On" (ON) or "OF" (OFF).
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
7- MILITARY OR STANDARD TIME
This adjustment controls whether time is displayed in military
(24-hour clock) or standard format (12-hour AM/PM clock).
Factory default is "On" for military time.
• Press the "up" or "down" button until "7-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change to "On"
(military time) or "OF" (standard time).
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
up
down
up
down
up
down
up
down
Configuration

GB - 13
ZoneManager
ENGLISH
8- LOCAL UNIT OVERRIDE
If Local Unit Override is active, certain information (operating
mode, desired temperature, fanspeed, louver setting) from the
Zone Manager will be ignored by a unit that has recently been
locally controlled. The unit will control to the local settings for
at least one hour. Factory default is "OF".
To adjust when in configuration mode:
• Press the "up" or "down" button until "8-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change to "On" for active
Local Unit Override or "OF" for disabled local Unit override.
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
9- LOCK MODE
If this option is active (Lo) after 4 minutes the installer exits
installation mode the operator will not be able to change mode
or program schedule.
If the operator press the "MODE" or "PROGRAM"button "Lo:c" will
be displayed. Default is unlocked (UL).
To adjust when in configuration mode:
• Press the "up" or "down" button until "9-" is displayed.
• Depress the "SET TIME/TEMP" button to change the current
selection (current selection will now blink).
• Use either the "up" or "down" button to change to "LO" to
Lock mode and program schedule or "UL" to allow the end
user modify these parameters.
• To end configuration, either depress the "END PROGRAM" button
or do not push any buttons for 20 seconds.
up
down
up
down
up
down
up
down
Configuration

GB - 14
ZoneManager
Unit zone addressing
The units must have their communications address changed to
the zone number in which they will occupy.
Figure shows an example using 9 units and 4 zones.
For this example, the values shown in Table 1 should be used.
For this example, units B, C, E, H, and Iwill occupy Zone 4.
Therefore their communications addresses should be configured
to address 4.
The numbering of the zones must begin with Zone 1. Any
further zones must be added in a sequential order.
For example, configuring the zones 1, 2, 3, and 5 will result in
improper operation. (Fault code C4 would be seen).
Configuring the communications address using the
IR remote
Remove the sliding panel from the remote exposing the
batteries and clock set button.
ENTERING CONFIGURATION MODE
• With a pointed object, such as a ball-point pen, depress the
clock set button.
• While depressing the clock set button, hold the "MODE" button
depressed for 3 seconds.
Until the LCD display will change to display the number one
and the word "Id:un" Release the clock set and "MODE" buttons.
• Press the mode button twice to cycle through the configuration
menùs and select address. The LCD display will display an
"Ad:dr" when the address configuration menù is selected.
SELECTING ADDRESS
• Press the "up" or "down" buttons to change the address
number to configure the unit.
NOTE:
While it is possible to configure a communications address from
1-32, a unit must have an address from 1-8 to work properly
with the Zone Manager.
SENDING ADDRESS TO THE UNIT
While pointing the remote at the unit, press the "ON/OFF" button.
The unit will quickly beep as verification of receiving the new
communications address.
EXIT CONFIGURATION MODE
Press the "FAN" button on the remote to exit the configuration menù.
ConfiguringtheCCNAddress usingtheGroupController
ENTERING CONFIGURATION MODE
Please make sure the Group Controller is properly wired to the
unit to configure the address.
• On the Group Controller press and hold the "FAN/LOUVER"
button for 5 seconds. After 5 seconds a "1-" will appear.
Remote control
A
BC
D
Unit H
Unit D
Unit F
Unit B Unit C
Unit G
Unit A
Unit I
Unit E
Example unit configuration
Table 1: CCN addresses for units
Unit A B C D E F G H I
Communic. 14414 2344
Address
Unit zone addressing
MODE
TEMPERATEMPERATURETURE
TIMERTIMER
CLOCKCLOCK
A I R

GB - 15
ZoneManager
ENGLISH
• Press the "FAN/LOUVER" button to enter the communications
address configuration menù.
SELECTING THE ADDRESS
• Press the "up" or "down" buttons to change the address
number to configure the unit.
SENDING THE ADDRESS TO THE UNIT
It is sent automatically.
NOTE:
While it is possible to configure a communications address
from 1- 32, a unit must have an address from 1- 8 to work
properly with the Zone Manager.
EXITING CONFIGURATION MODE
• The Group Controller will exit from the configuration menù and
configure the unit after 10 seconds without a button being pressed.
Test System Installation
To assist with installation wiring and unit zone addressing
issues, an installation test mode exists, that allows the installer
to easily verify that all units, by zone, are communicating
properly with the Zone Manager.
• To enter installation test mode on the Zone Manager, depress
and hold the "LOUVER" button down for 5 seconds. When test
mode is entered, the display will show zone number and
"CONF" in place of the system clock.
• The only buttons that are active at this time are "NEXT ZONE"
and "END PROGRAM".
The Zone Manager will continuously send out messages to the
units in the displayed zone, telling them to flash theirprotect
LED (RED) at a rate of 1 sec on and 1 sec off.
The installer can now visually verify that the units in the zone
are communicating properly with the Zone Manager.
The "NEXT ZONE" button can be depressed to select a new zone
to test. Once the zone is changed, all units in the new zone will
start blinking their protect LEDs, assuming addressing and
wiring is correct. The previous zone will time out and stop
blinking their protect LEDs (RED), after 10 seconds of not
receiving a message from the Zone Manager.
The installer should run this test on all zones in the system, verifying
that every unit is addressed and wired properly. When complete, the
installer can depress the "END PROGRAM" button to disable Installation
Test Mode and have the Zone Manager operate normal again.
Once complete, the installer can be confident that the Zone
Manager will control all of the zones, based upon each zones’o
programming information.
Group Controller
up
down
Unit zone addressing and test system

GB - 16
ZoneManager
The purpose of Smart Start is so that the room temperature is
at the desired temperature by the time the "ON" period starts.
Smart Start is only valid if the period transition is from " OFF"
to "ON" in "HEAT", "COOL", or "AUTO" modes; or a "Setback" to
"ON" period in "AUTO".
If the Zone Manager has been configured for Smart Start then
the following applies, otherwise period transitions will occur on
time boundaries.
If the Zone Manager is currently operating in an "OFF" period
and the next period is an "ON" period, the following will occur
1.5 hours before the next period is entered.
"OFF" to "ON" period if the operating mode is Heat
If the operating mode is "HEAT", 1.5 hours before the "ON" period
starts, the unit will turn on in Heat mode.
The unit will control the room air temperature to the "ON" periods set
point minus 5 degrees.
The controlling set point will then ramp to the "ON" periods set point.
EXAMPLE OF SMART START FOR HEATING MODE:
TIME SETPOINT TYPE OF PERIOD
12:00 am OFF
8:00 am 25 ° CON
• Unit is off from 12:00 am until 6:30 am.
• The setpoint ramps from 20
° C to 25 ° C from 6:30 am until 8:00 am
• The setpoint remains at 25
° C until the next period or the user
modifies the setpoint.
OFF to ON period if the operating mode is Cool
If the operating mode is "COOL", 1.5 hours before the "ON" period
starts, the unit will turn on in "COOL" mode.
The unit will control the room air temperature to the "ON" periods
setpoint plus 5 degrees.
The controlling setpoint will then ramp to the "ON" periods setpoint.
EXAMPLE OF SMART START FOR COOLING MODE:
TIME SETPOINT TYPE OF PERIOD
12:00 am OFF
8:00 am 25 ° CON
• Unit is off from 12:00 am until 6:30 am.
• The setpoint ramps from 30
° C to 25 ° C from 6:30 am until 8:00 am
• The setpoint remains at 25
° C until the next period or the user
modifies the setpoint.
Smart Start function
OFF to ON period if the operating mode isAuto
1.5 hours before the "ON" period starts, the unit will turn on in
Auto mode.
The unit will control the room air temperature to the "ON"
periods setpoint plus or minus the Auto Mode Deadband
divided by two.
The controlling setpoints will then ramp towards the "ON"
periods setpoint plus or minus two degrees.
EXAMPLE OF SMART START FOR AUTO MODE:
Auto Mode Deadband = 10
TIME SETPOINT TYPE OF PERIOD
12:00 am OFF
8:00 am 25 ° CON
• The unit is off from 12:00 am to 6:30 pm.
• The Heat setpoint ramps from 30
° C to 27 ° C from 6:30 am
until 8:00 am.
• The Cool setpoint ramps from 30
° C to 27 ° C from 6:30 am
until 8:00 am.
Setback to ON period
If the Zone Manager is currently operating in a Setback period
and the next period is an "ON" period and the setpoint in the
Setback period is the same as the setpoint in the "ON" period,
the unit will ramp the same as going from an "OFF" period to
an "ON" period.
EXAMPLE OF SMART START FOR AUTO MODE:
Auto Mode Deadband = 10
TIME SETPOINT TYPE OF PERIOD
12:00 am 25 ° C SETBACK
8:00 am 25 ° CON
• The Heat setpoint is 20 ° C and the Cool setpoint is 30 ° C
from 12:00 am to 6:30 pm.
• The Heat setpoint ramps from 20
° C to 23 ° C from 6:30 am
until 8:00 am.
• The Cool setpoint ramps from 30
° C to 27 ° C from 6:30 am
until 8:00 am.
If the Zone Manager is currently operating in a Setback period and
the next period is an "ON" period with a different setpoint, the
following will occur 1.5 hours before the next period is entered.
1.5 hours before the "ON" period starts Smart Start is
activated. The unit will control the room air temperature to the
Setback periods setpoint plus of minus the Auto Mode
Deadband divided by two and ramp towards the "ON" periods
setpoint plus or minus two degrees.
12:00 AM 6:30 AM 8:00 AM 4:00 PM
30
25
20
15
12:00 AM 6:30 AM 8:00 AM 4:00 PM
12:00 AM 6:30 AM 8:00 AM 4:00 PM
12:00 AM 6:30 AM 8:00 AM 4:00 PM

GB - 17
ZoneManager
ENGLISH
Diagnostic erros
Displayed error "A2" Temperature sensor error!
Check temperature sensor for damage.
If recycling power does not clear display, replace the Zone Manager.
Displayed error "Cx" Communication error with unit(s) in zone (x)!
Where xis a number identifying a zone. 1) Put the zone manager into "Installation Test" mode and check unit(s) LED to blink rapidly.
If the units LED does not blink:
1) Configure unit for the proper zone and re-try "COMM" mode.
2) Check communication wiring
3) Check prime board installation.
Displayed error "Fx" Unit(s) in zone (x) has recorded a failure! 1) go to the unit(s) in zone (x) and determine the cause
Where xis a number identifying a zone. of the failure.
System errors
System does not Heat/Cool 1) If diagnostic code is displayed, check diagnostic trouble shooting table.
2) Put the zone manager into "Installation Test" mode and check unit’s LED to blink rapidly.
If the unit’s LED does not blink:
1) Configure unit for the proper zone and re-try "Installation Test".
2) Check communication wiring.
3) Check prime board installation.
3) Select Heat/Cool mode. Adjust the set point so that there is a real heating or cooling request.
Wait for unit’s time guard to expire. If unit does not operate, check unit for errors.
If unit does operate, Check the Zone Managers programming for scheduling errors.
Symptom Possible Cause Things to check Solution
No LCD display 1) mis-wiring of the 12 volt
power to Zone Manager control.
2) Power not online
3) No 12 volts on +12
and GND of terminal block.. .
1) Make sure the cable
connections are correct
2) The Zone Manager control
is damaged.
+12voltsappliedto
CZM at the correct
terminals and still
does not operate
1) Verify that +12 v and Gnd are connected to the
proper terrminals of the Zone Manager control and
theCOM board. Reference Installlation wiring section
for correct connections
2) Check pin connections of Zone Manager to base
plate terminal block while closing the plastic.
1)Check that theunits main power is connected. The
main control board should be operating normally
1) Check the installation of the COM board. Check to
see that the 9 pin connection of the COM board to
main board is correct.
After disconnecting the power,
correct the wiring problem and
re-cyclepower.
After verifing the wiring to the
ZoneManager control,re-cycle
the unit power.
After disconnecting the power,
correct the wiring problem and
re-cyclepower.
Verify wiring did not damage
the Zone Manager.
Change the Zone Manager
control and re-cycle power.
Trouble Shooting

L010120H66-0399
Via R. Sanzio, 9 - 20058 Villasanta (MI) Italy - Tel. [phone]
The manufacturer reserves the right to change any product specifications without notice.
Order No. 18065-74, March 1999. Supersedes Order No. 18065-74, April 1998.Printed in Italy