Cascade G Series User manual

NSTALLATION INSTRUCTIONS
I
ᆿ㻻䈪᱄
GȽDȽE㌱ࡍᰁ䖢ಞ
G & D & E-Series Rotators
߽ழζՁ ܸ࿶ூᓌ


-1-
ፀ Introduction
ྱѾឬ௙ Special Definitions
଍ᕚ๮Ԍክᡸԟஜ Recommended Hydraulic Supply
߶ᜈґࠪԡᢻᄉ᜵ය Truck Requirements
߶ᜈ Installation
ୱͺґᄉ೜ಉ Prior To Operation
ONTENTS
C
ⴤᖋ
2
3
4
5
6
29

-2-
ఴбӉդӴலӴྱ஼ᣀ٧ᄉ߶ᜈ֖ୱͺґᄉ೜ಉnjڙଉᝦ
ʹథС࡚Хᄉ󰩨ᮤௐὋឯଡΘᩆྠʼ὇ݟʽڎᇧὈᄉ࡚ХۋՁ
֖ֵᎃՁኍζোnjݟ౦ᩆྠˎܾὋԺڙᩆྠʽழᄉ᭦౛ʼ
ҁֵᎃՁnj
备注ὙథጊڌᄉᅽϘ᝹߿Ϙᄉ±10%ᔴډЮnj
NTRODUCTION
I
ԁ㔃
ᩆྠ὇᭦౛ґழὈ
Nameplate
(frontside
of faceplate)
This manual provides installation instrucions and prior to
operation requirements for Cascade Rotators.In any
communication about the attachment refer to the product
catalog and serial numbers stamped on the nameplate,
as shown. If the nameplate is missing,the numbers can
be found stamped on the surface of the faceplate below
the nameplate.
NOTE: All fasteners have a torque value range of ±10% of
stated value.
᝝շὉ᠍ԡࡆ࡚ࠩࠪХᄉᣑᑞҦథֽὋឯԟᏥ
߶ᜈብᓫᄉ൥ᰠ13.ನࠪԡᢻᩆྠʼᄉᣑᑞҦnj
WARNING: Fork size affects attachment
capacity. Refer to Installation Section,
Step 13. Verify capacity for truck nameplate.

WARNING - A statement preceded by a
WARNING is information that should be
acted upon to prevent bodily injury. A
WARNING is always inside a ruled box.
CAUTION - A statement preveded by CAUTION is
information that should be acted upon to prevent
machine damage.
IMPORTANT -Astatement preceded by IMPORTANT is
information that possesses special significance.
NOTE - A statement preceded by NOTE is information that
is handy to know and may make the job easier,
-3-
PECIAL DEFINITIONS
S
⢯ࡡ䈪᱄
᝝շᇧЮࠓᮋѬࠃྩ᝭NjБᤴᢵ
ࠎnj᝜նឬ௙ݼጻʶ˓᜺߿ᄉழಳЮnj
ฌὉ൤ዜಕខᄉЮࠓᮋᥕߵὋБᤴ᝹ܫ૮ڭnj
᧘᜶ଢᇨὉᤇሗଡᇧӉդྱ߿ζোnj
ܬฌὉᤇሗಕខդζোΦူᝌࣲԺኤӐ৥ᄉࢹͺnj

ఴбդథʶྱѾଡᇧnjୱͺґҫጹ󰩾ឳథᄉþ᝜նÿ
֖ÿซþ᧗᜵ଡᇧÿ֖þܫซÿѶͺ˝Хథྱ߿˦ኤӐࢹ
ͺᄉζোଡΘnj
The statements shown below appear throughout this manual
where special emphasis is required. Read all WARNINGS and
CAUTIONS before proceeding with any work.
Statements labeled IMPORTANT and NOTE are special
information that is useful when servicing the attachment.

A RH or LH Single Internal Hose Reeving Group.
OR
BRH or LH THINLINETM 2-Port Hose Reel Group.
AЮጆෳᡸ

BࢺԾˏΞ2ክጹክԃክ٧
Rotators provide the best performance with the
recommended hydraulic supply arrangements shown.
Refer to Cascade Hose and Cable Reel Selection Guide,
Part No.212199, to select the correct hose reel for the
mast and truck. The hose and fitting requirements
are(Recommended);
ROTATE Function:
30E
No.6 with 10 mm(9/32 in. ) minimum ID
45G-100G, 100D, X100D, 120D & 150D
No.8 with 12 mm(13/32 in.) minimum ID
CAUTION: Rotate function supply circuit back pressure
exceeding 35 bar(500 psi) can result in excessive
oil heating, reduced attachment performance and
shortened hydraulic system life. Check for restrictions
sucha as numerous fitting and fitting/hose sizes less
than No.6(30E) or No. 8. (45G-100G,100D, X100D,
120D & 150D).
-4-
ECOMMENDED HYDRAULIC SUPPLY
R
᧞㦆⏨ু㇗䐥৸ᮦ
஼ᣀ٧ᔩ૊ཱݟʽ଍ᕚᄉᣃክ֖ክଋܿԟஜᤈᛠᦠᎵὋ
࠱Ԧ૘Ѣణ·বᑞnj˝󰩣౵֖ԡᢻᤤસൣᆷᄉԃክ٧Ὃ
ឯԟᏥӴலӴྱǑԃክ٧֖ࣛႂ፵ԃክ٧ᤤસૈӮǒnj
଍ᕚᣃክ֖ክଋܿ᤯ݟʽὙ
஼ᣀҩᑞٿᡸὙ
30E
#6 ᣃክὋ Ю᤯ĭPP
45G-100G, 100D , X100D , 120D֖150D
#8 ᣃክὋ ᤯ĭPP
ซὙ஼ᣀҩᑞ๮ԌٿᡸၶᄉᐿԌݟ౦ᡓ᣾35bar࠱
࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚Хবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮
֐njឯನࠃክଋ֖ܿᣃክЮ᤯ᄉᬌ҃Ὃ௦ՠ໗ᡛ
#6 ክଋܿὋ Ю᤯ĭPP(
#8 ክଋܿὋ Ю᤯ĭPP**';'
120D֖150D )
BA

-4-
RUCK REQUIREMENTS
T
ᆿ㻻ࢃሯ৿䖜Ⲻ㾷≸
ԡᢻΘෳԌҦ Truck Relief Setting
଍ᕚԌҦϘ὇RecommendedὈ: 140 bar (2000 psi )
ణܷԌҦϘ὇MaximumὈ: 160 bar (2300 psi)
ԡᢻΘෳึ᧙ Truck Flow Volume Ŀ
ణ࠴Ϙ
Min. ②଍ᕚϘ
Recommended ణܷϘ
Max. 3
30E
45G, 55G, 65G
80G, 100G,
100D, X100D
120D
150D
19 L/min
(5 GPM.) 26 L/min (7 GPM.) 38 L/min (10 GPM.)
19 L/min
(5 GPM.) 38 L/min (10 GPM.) 57 L/min (15 GPM.)
26 L/min
(7 GPM.) 45 L/min (12 GPM.) 57 L/min
(15 GPM.)
37 L/min
(10 GPM.) 76 L/min
(20 GPM.) 95 L/min
(24 GPM.)
ӴலӴྱ஼ᣀ٧Щࠓ SAE 10Wᄉෳ۲๮Ԍෳಕэԟ᜸
Mil.Spec.MIL-0-5606ᏧMIL-0-2104B.ʿ଍ᕚ΍ၸՋප
۲๮Ԍෳ.ݟ౦ᭉ᜵΍ၸ󰪞྆๮Ԍෳ,Ѷᮋ᧓ၸྱ൳ࠚ࠯.
សጹឯᐎጆӴலӴྱ὇ԗ󰩣Ὀnj
ݟ౦ึ᧙଍ᕚϘὋᤴ஼ᣀ٧ᄉᣀᤳϟnj
ݟ౦ึ᧙ᡓ᣾ణܷϘ,ᤴ᣾བ,ᬋጆፑবᑞՎௐ᎕ᆀ๮Ԍ
ጆፑᄉ࠮֐nj
Cascade Rotators are compatible with SAE 10W petroleum
base hydraulic fluid meeting Mil. Spec. Mil -0-5606 or MIL-0-
2104B. Use of synthetic or aqueous base hydraulic fluid is not
recommended. If fire resistant hydraulic fluid is required,
special seals must be used. Contact Cascade Xiamen.
Flow less than recommended will result in a rotate speed less
than 2 RPM.
Flow greater than maximum can result in excessive heating,
reduced system performance and short hydraulic system life.
᠎Ԣ౶
ຌူࣲ೜ಉ᠍ԡ౵ശೌᄉᆠ૮ৰхࣰ֖໎
njᮋࠪཛྷଋ቉Ѣᦉᇛ૮ᄉമԯᤈᛠ
νᛩnj
Carriage
Clean and ispect carriage bars for
damage and smoothness. Repair any
protruding welds or damaged notches.
᠍ԡ౵߶ᜈࡆࠩ (A) ITA (ISO)
Carriage Mount Dimension (A) ITA (ISO)
AISO 2A
ISO 3A
ISO 4A
ISO 5A
380.0 mm (14.94 in.)
474.5 mm (18.68 in.)
595.5 mm (23.44 in.)
676.5 mm (26.64 in.) 678.0 mm (26.70 in.)
597.0 mm (23.50 in.)
476.0 mm (18.74 in.)
381.0 mm (15.00 in.)
ణ࠴Ϙ
Minimum ణܷϘ Maximum
ʼӣ
Hoist Up Րϙ Tilt Back ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
ґϙ
Tilt Forward
ʽᬋ
Hoist Down
᝝շὉԡᢻ/࡚Хᄉ፫ՋᣑᑞҦၿ
ԡᢻ҃ᤴ׷ф߿Ὃ߱Ժᑞᩆྠ
ಕซᄉஜϘnjសጹ࡚Хឯಉ󰩾ԡ
ᢻᩆྠnj
WARNING: Rated capacity of the
truck/attachment/fork combination
is a responsibility of the original
truck manufacturer and may be
less than that shown on the
attachment nameplate. Consult
the truck nameplate.

NSTALLATION
I
ᆿ㻻
-6-
૊ʽ൥ᰠ࠱࡚Х߶ᜈҁԡᢻʼnjጹ󰩾ឳࣲူᝌథᄉ᝜նឬ௙njݟ౦৥ࠪʹ൥ᰠథʿူᝌ˧ܪὋឯՓ৥ᄉ˞ክሎ৥
ణᤂᄉӴலӴྱనҫտࠬයࣞүnj
Follow the steps shown to install the attachment on the truck. Read and understand all WARNING statements. If you don’t
understand a procedure, ask your supervisor or call the nearest Cascade Service Department for assistance.
Վᡑ࡛ЦἻટᬔʾᨉ
AઞʽӉࣛὋ࠱࡚ХᒯᄧʼᏡᣀҁమʼᄉᎵnj
Bઞᬓʽᨈnj
Attach overhead hoist, remove bolt-on lower
hooks
ARemove banding, set attachment upright on pallet.
BRemove bolt-on lower mounting hooks(if equipped).
᝝շὉನࠃၸᡐՍᄉᩖ్፣ጉᄉ
ᮨ߿ᣑᑞҦʿ࡚Хᒬ᧗njឯ
ನࠪᩆྠʼᄉ࡚Хᒬ᧗nj
WARNING: Verify that the overhead
hoist and chains or straps are rated
for the weight of the attachment.
Refer to nameplate for attachment
weight.
Cۋ݂Х
C-Clamp
ᔩ஼ᣀ٧ࣛథ᠍ԡὋឯ
΍ၸኃʻ಩ᩖ్
Use a third chain when
equipped with forks
AA
B
1

NSTALLATION
I
ᆿ㻻
-7-
౛ঌ૱ʾᨉἷݠ౧ᭊ᜶Ἰ
Aౚঋ૰ʽᨈnj
B࠱ᩘᣈ᧗ளଢЙʽᨈᄉߗ˖nj
࠭Փڰ
Guide
Unlock Quick-Change lower mounting hooks
(if equipped)
AMove hooks into unlocked position.
BReinstall pin in lower hole.
΍ၸˬฐ Locitite #242󰪙ౚҍࣲ૊ཱʽᅽᩙጊᛂಞὙ
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs)
ISO 4A(100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )
ࢺʽᨈ
LH lower Hook
备注Ὑ࠭ՓڰᏡᣀ᣾౎ԺஇԪʽᨈ֖᠍ԡ౵˧󰩮
ᄉ󰩮ᬨnjសጹԟᏥ߶ᜈ൥ᰠ7nj
Note: Guides can be reversed to change hook
to carriage clearance. Refer to Step 7.
ᩘᣈ
Pin
࠭Փڰᛂಞߗ
˖ᡯሎ࠭Փ
ڰᮆᦉᄉϟሧ
᧙ణܷϘԺ᣹
16mmnj
16mm (5/8 in,)
offset on top
provides maximum
clearance.
Apply Loctite 242 (blue) and tighten capscrews:
ISO 2A/3A (45G-100G) - 165Nm (120 ft.-lbs. )
ISO 2A/3A (30E, 100D, X100D) - 150Nm (110 ft.-lbs. )
ISO 4A (100D, X100D, 120D, 150D) - 270Nm (200 ft.-lbs. )
A
B
2

-8-
NSTALLATION
I
ᆿ㻻
юܬኮ᡹ጸ
A࡚Хેᜈҁԡᢻ᠍ԡ౵ʼࣲ߿ݝnj
B૊ࠃᬄᭉ᜵ᆷ߿ᭉᄉᣃክ󰩢nj
C࠱ᣃክܲͷᄉ󰩢ѬᬓὋࣲʼክଋܿnj
᧗᜵ଡᇧὙڙୱͺ࡚Хґ὇૊ཱ߶ᜈ൥ᰠ4ᄉ
᜵යὈЎуรᣃክnj
Prepare Hoses
A Position truck carriage behind attachment.
BDetermine hose lengths required.
CCut hoses to length and install end fittings.
IMPORTANT: Flush hoses (Step 4) before
operating attachment.
30E
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING
INTERNAL REEVING
߷ᜉኮᄊԿԄኮ٨
INSTALLATION USING
RH 2-PORT HOSE REEL
#6 ᣃክ֖ክଋܿ
No.6 Hoses
and Fittings
ᤣௐ᧪஼ᣀ
Rotate
CCW
ᮊௐ᧪஼ᣀ
Rotate
CW
3

-9-
NSTALLATION
I
ᆿ㻻
ซὙ஼ᣀҩᑞ๮ԌٿᡸၶᄉᐿԌݟ౦ᡓ᣾35bar࠱
࠭ᒰ๮Ԍෳ᣾བὋᬋ࡚Хᄉবᑞࣲ᎕ᆀ๮Ԍጆፑᄉ࠮
֐njឯನࠃࠪክଋ֖ܿᣃክ᤯ᄉᬌ҃Ὃ௦ՠ໗ᡛ
#6 ᣃክὋ Ю᤯ĭPP(
#8 ᣃክὋ Ю᤯ĭPP**';'
120D֖150D ) nj
ซὙ࡚Хథҩᑞᄉᮨ߿ࢹͺԌҦʿᡓ᣾160barnj
CAUTION: Rotate function supply circuit back pressure
exceeding 35 bar (500 psi) can result in excessive
oil heating, reduced attachment performance and
shortened hydraulic system life. Check for restrictions
such as numerous fittings and fitting/hose sizes less
than No.6 (30E) or No. 8.(45G-100G, 100D, X100D,
120D, 150D).
CAUTION: Hoses should be 160 bar (2300 psi)
working pressure rated for all attachment functions.
߷ᜉኮᄊԿጺኮԄኮ٨
INSTALLATION USING RH 2-PORT
THINLINE
TM
HOSE REEL
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING INTERNAL
HOSE REEVING
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
ᤣௐ᧪஼ᣀ
Rotate CCW ᮊௐ᧪஼ᣀ
Rotate CW
45G - 100G

-10-
NSTALLATION
I
ᆿ㻻
ᤣௐ᧪஼ᣀ
Rotate CCW
100D, X100D #8 ᣃክ֖ክଋܿ
No.8 Hoses and Fittings
ᤣௐ᧪஼ᣀ
Rotate CCW
ᮊௐ᧪஼ᣀ
Rotate CW
ᮊௐ᧪஼ᣀ
Rotate CW
߷ᜉኮᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
ᜉᦡcൣү఻౞ጸ
Hydraulic 180° Stop Group Equipped
߷ᜉኮᄊԿԄኮ٨
INSTALLATION USING RH 2-PORT HOSE REEL
ᮊௐ᧪஼ᣀ
Rotate CW ᤣௐ᧪஼ᣀ
Rotate CCW
120D, 150D

-11-
NSTALLATION
I
ᆿ㻻
фฤᣄኮ
A૊ڎᇧ࠱ᣃክᐎଋݝnj
Bୱጪԡᢻܲᡸ󰩹30ሙnj
Cౚᐎଋᄉክᡸnj
Flush hydraulic supply hoses
AInstall hoses as shown below.
BOperate auxiliary valves for 30 sec.
CRemove union fittings.
ટʾѓᤴኸʹʽᄊ܄݀ࣳೝಊᴑᣃ෴෴
Remove gearbox end cover level hole Check lubricant level
ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300
বᑞᄰᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”
6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear
Lube 656300 or equivalent SAE 90 wt.gear
lube(AGMA ' mild' 6EP Gear Oil).
ቪᄥ܃ܿ὇೜ಉ
ෳὈ
End Cover Hole
(level hole)
30E
ซෳߗ
Fill Hole
5
4

-12-
ᭉ᜵ᄉពὋซЙӴலӴྱᴐᣂ๦໎ෳ656300বᑞᄰᄉSAE90 wt ๦໎ෳ (AGMA “˖ব”6EPᴐᣂෳ)nj
If necessary, fill gearbox with Cascade Gear Lube 656300 or equivalent SAE 90 wt.gear lube(AGMA
' mild' 6EP Gear Oil).
ซෳߗ὇ෳ᜹฽Ԣ
ซෳၸὈ
End Cover Hole
(level and fill hole)
ଅචߗ
὇ઞʽ᠁܊Ὀ
Vent Plug
(remove vent cover)
NSTALLATION
I
ᆿ㻻
45G - 100G, 100D, X100D, 120D 150D
ଅචߗ
὇ઞʽ᠁܊Ὀ
Vent Plug
(remove vent cover)
ซෳߗ὇ෳ᜹฽Ԣ
ซෳၸὈ
End Cover Hole
(level and fill hole)

30E
-13-
6
30E
E
࠲࡛Цૈᜉ҂Ԣᢼ᠎Ԣ౶ʽǍ
A࠱࡚Хˀԡᢻ᠍ԡ౵ࠪ˖nj
B࠱󰩣౵ґϙࣲ࠱᠍ԡ౵ʼӣҁૈ߿Ꮅnj
Cઁʼᨈે᭤ҁ᠍ԡ౵ʼശೌʼnj
30E - ᆷγ˖󰩮߿ڰࢥЙҁʼശೌѡമЮnj
45G-100G, 100D, X100D, 120D, 150D - ᆷγ
ࢺʼᨈʽழᄉ߿ڰࢥЙҁʼശೌణᤂᄉѡ
മ˖nj
D࠱࡚Хଡӣҁᡯሎᄧ5cmᰳᄉᎵnj
Mount attachment on truck carriage
ACenter truck behind attachment.
BTilt forward and raise carriage into position.
CEngage top mounting hooks with carriage.
30E - Make sure the centering tab engages the center
notch on top carriage bar.
45G - 100G, 100D, X100D, 120D, 150D - Make sure locator
tab in left hook engages closest notch on top carriage bar.
DLift attachment 5 cm(2 in.) off pallet,
NSTALLATION
I
ᆿ㻻
30E

- 14 -
NSTALLATION
I
ᆿ㻻
᧘᜶ଢᇨὉࠪᦠᜈஞͳ᠍ԡ౵ᄉۋՁὋˀԡᢻ󰩣౵
ᄉેᜈᭉΙཱԡᢻ҃ᤴ׷ଡΘᄉԟஜ֖ึርᤈᛠnj
IMPORTANT: For integral carriages, install in mast
per OEM specifications and procedures.
ISO 2A - 15-17 mm (0.60-0.66 in.)
ISO 3A - 18-20 mm (0.72-0.78 in,)
ISO 4A - 18-20 mm (0.72-0.78 in.)
ISO 5A - 24.2-25.8 mm(0.95-1.01 in.)
45G -100G
100D, X100D, 120D, 150D
ISO 2A - 8-9 mm (0.32-0.36 in.)
ISO 3A - 10-11 mm (0.39-0.43 in,)
ISO 4A - 12-13 mm (0.47-0.51 in.)
ISO 5A - 16-17 mm(0.63-0.67 in.)
᠍ԡ౵ʼശೌ
Upper Carriage Bar ݟڎᇧISO 2A ᠍ԡ
౵ʼശೌ֖ʼᨈેᜈ
ISO 2A carriage bars
and upper mounting
hooks shown.
ᆷγʼᨈ߿ڰᑞࢥЙ
ʼശೌᄉമԯ˖
Engage upper hook locator
tab in carriage notch
˖ܼۘڰ
Center Spacer
˖ܼۘڰ
Center Spacer
὇ᇧڎ˝
ISO 2Aጞે
ᜈὈ
὇ISO 2A
mounting
shownὈ
മԯ
Notch
὇ᇧڎ˝
ISO 3Aጞે
ᜈὈ
὇ISO 3A
mounting
shownὈ

7
- 15 -
߷ᜉࣳࢦКʾᨉ
Install and engage lower hooks
ᛂಞጊڌ
BOLT-ON TYPE ঋ૰ QUICK-CHANGE TYPE
߶ᜈʽᨈὋၸ᩺ߔ
࠱ʽᨈᣏ஝ҁ
Install hooks,
tap tight
into
position.
ʽശೌ
Lower
Carraige
Bar
ࣰሧʽᨈ΍˧
ࢥЙʽശೌ˖Ὃ
ࣲ࠱ᩘᣈଢЙ
ߗЮᩙጊnj
὇᭤ʼழᄉߗὈ
Slide hook up
to engage bar,
install pin in
locked
position
(upper hole).
Tighten Capscrews:
30E, 45G-100G - 165 Nm(120 ft.-lbs. )
100D, X100D - 225 Nm(165 ft.-lbs )
120D, 150D -265 Nm(195 ft.-lbs. )
ణܷ󰩮ᬨ
5mmnj
5 mm
(3/16 in, )
Max.
೜ಉʽᨈˀʽശೌ˧
󰩮ᄉ󰩮ᬨ௦ՠ᣾ܷnj
ݟ౦ᭉ᜵ឯԟཱ൥ᰠ2
ុஞ࠭ՓڰஇԪ󰩮ᬨnj
Inspect hooks for
excessive clearance.
Refer to Step 2 to
reverse guides to
change clearance.
ʽശೌ
Lower
Carraige
Bar
NSTALLATION
I
ᆿ㻻

30E
ᤣௐ᧪஼ᣀ
Rotate
CCW
100D, X100D, 120D, 150D
ᮊௐ᧪஼ᣀ
Rotate
CW
ᮊௐ᧪஼ᣀ
Rotate CW
ᤣௐ᧪஼ᣀ
Rotate CCW
8
- 16 -
NSTALLATION
I
ᆿ㻻
ݠڏᇨો൦ᰡᄊ᜶ර࠲ᣄኮˁ๯ԍᯱ᣺෴԰ଌ݀ᐏଌǍ
Connect hoses to hose terminal fittings as shown in Step 3

߷ᜉኮᄊԿጺኮԄኮ٨
INSTALLATION USING RH 2-PORT
THINLINE
TM
HOSE REEL
߷ᜉЯጇՏ൦෴᡹
INSTALLATION USING INTERNAL
HOSE REEVING
- 17 -
NSTALLATION
I
ᆿ㻻

ܬฌὉሄൢ࠱
ൢҮڰཛྷଋҁ
ʼᨈЮΞ
NOTE: Do not
weld stop block
on inside
ʼᨈ
Upper
Mounting
Hook
ൢҮڰ
Steel
Stop
Block
ԡᢻ᠍ԡ౵ʼശೌ
Truck Upper
Carriage Bar
ڙʻ˓ழՓѫѾᤈᛠ
໗ᝇཛྷὋӬᎊཛྷᎊ
὇6 mmὈ
6 mm(.25 in.) fillet
weld on three sides
9
- 18 -
߷ᜉʽᨉൣүڱ
· ࠱ʼᨈൢҮڰѫѾᎵˏ˓ʼᨈܰΞnj
· ࠱ൢҮڰʼശೌཛྷଋӜᮔབҁ180ąnj
· ᧓ၸAWS E7018ඩཛྷ్ὋڙൢҮڰᄉ
ʻ˓ழՓ὇ݟڎᇧὈѫѾᤈᛠ໗ᝇཛྷὋ
ӬΞཛྷᎊ὇6mm Ὀnj
Install stop block kit
· Locate a stop block on the outside of
each upper hook. Preheat stop block
and carriage bar weld area to 180ą὇325°FὈ
· Use AWS E7018 low hydrongen rod and
weld a 6 mm(.25 in.)fillet full length on
three sides of each stop block.
NSTALLATION
I
ᆿ㻻

10
- 19 -
连续旋转测试
· ڙቆᣑ࿃খʽὋ࠱஼ᣀҩᑞ฽ណஜ൒nj
· Ι૵ISOᄉಕэࠪՉҩᑞᤈᛠ೜฽nj
· ڙ࡚ХʼஶҪʶ˓ᑞԩᄉణܷᣑᕲࣲᤈᛠ஼ᣀnj
೜ಉ஼ᣀ௦ՠᮊႉὋҩᑞ௦ՠൣ࣡nj
· ೜ಉᣃክὋክଋܿԢђᤳ٧঳ኍ௦ՠ෹໣nj
· With no load, cycle rotation function several
times.
· Check functions for operation in accordance
with ANSI὇ISOὈstandards.
· Pick up a maximum load and rotate. Check for
smoothness and normal rotation.
· Check for leaks at hoses, fittings and rotator
drive.
᝝շὉᆷγథտˀ࡚Хγ૆
߶Кᡯሎnj
WARNING: Make sure all
personnel are clear of the
attachment during testing.
Cycle Rotation Function
A
B
NSTALLATION
I
ᆿ㻻