Case CX36B User manual

CX36B
TIER 4
COMPACT CRAWLER EXCAVATOR
OPERATOR’S MANUAL
READ, UNDERSTAND, AND FOLLOW ALL SAFETY
PRECAUTIONS AND INSTRUCTIONS FOUND IN THIS
MANUAL BEFORE OPERATING THE MACHINE.
Bur • Issued 01Jan 08
Printed in U.S.A. • Book/Form Number 87722071 NA
Copyright © 2007. CNH America, LLC. All Rights Reserved.

TECHNICAL MANUALS
Manuals are available from your Dealer for the operation, service, and repair of your machine.
Contact your Dealer for assistance in obtaining the manuals for your machine.Your Dealer can expedite your order for
Operator’s Manuals, Parts Catalogs, Service Manuals, and maintenance records.
Always give the Machine Name, Model, and P. I.N. (Product Identification Number) or S. N. (Serial Number) of your
machine so your Dealer can provide the correct manuals for your machine.
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL.
WHENYOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT
TOTHE POSSIBILITY OF DEATH OR SERIOUS INJURY.
Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:
●DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury.
The color associated with Danger is RED.
●WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury. The color associated with Warning is ORANGE.
●CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
●The first panel indicates the nature of the hazard.
●The second panel indicates the appropriate avoidance of the hazard.
●Background color is YELLOW
●Prohibition symbols such as and if used, are RED.
STOP
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS
MACHINE, MAKE CERTAIN THAT EVERY OPERATOR:
❷
Is instructed in safe and proper use of the machine.
❷
Reads and understands the Manual(s) pertaining to the machine.
❷
Reads and understands ALL Safety Decals on the machine.
❷
Clears the area of other persons.
❷
Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job
site.
It is your responsibility to observe pertinent laws and regulations and follow instructions on machine operation and
maintenance.
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects,
and other reproductive harm.
Battery post, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
87722071 NACX36B Tier 4 Compact Crawler Excavator
01Jan 08
First Edition
REVISION HISTORY
RemarksIssue Issue Date Applicable Machines
This unit first became available 01-2008
Any use of editorial or pictorial content is strictly prohibited without express written permission from
CNH America, LLC. Racine, WI 53403 U.S.A..
CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not
necessarily show products in standard condition.For exact information about any particular product, please consult your Dealer
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I
87722071 NA Issued 01-08 Bur
TABLE OF CONTENTS
GENERAL INFORMATION
To the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Right, Left, Front, and Rear of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
CHAPTER 2
SAFETY, DECALS, AND HAND SIGNALS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Operator Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Cap and Key Cover - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Stop Engine - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
CHAPTER 3
INSTRUMENTS AND CONTROLS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operator Cab and Operator Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Machine Access Compartments and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Operator’s Compartment Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
CHAPTER 4
OPERATING INSTRUCTIONS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Before Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Starting and Stopping Machine Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Starting and Stopping Machine Engine in Cold Climates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Control Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Basic Operation of Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Practices to Improve Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Hydraulic Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
CHAPTER 5
LUBRICATION, FILTERS, AND FLUIDS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Fluids and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Use of Bio-Degradable Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
CHAPTER 6
MAINTENANCE AND ADJUSTMENTS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Releasing Pressure in the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lubrication and Maintenance Quick Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
50 hour maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
250 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
500 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
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II Issued 01-08 Bur 87722071 NA
1000 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
1500 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
2000 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
5000 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Special Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
CHAPTER 7
ELECTRICAL
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
CHAPTER 8
SPECIFICATIONS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Lifting Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
CHAPTER 9
INDEX
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CHAPTER 1 - GENERAL INFORMATION
1-1
87722071 NA Issued 01-08 Bur
GENERAL INFORMATION
TO THE OWNER
CX36B COMPACT CRAWLER EXCAVATOR - TIER 4
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety
regulations. The risk of accidents can never be completely excluded. That is why it is essential to observe
elementary safety rules and precautions.
Read this manual carefully, paying particular attention to the instructions concerning safety, operation and
maintenance so as to avoid the risk of injury while operating or servicing the machine.
The standard attachments and tools of this machine are designed to carry out all kinds of earth moving and
rehandling operations. If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure
that it is equipped to carry out this kind of work. For this type of application, the machine must be equipped with
safety valves, a load handling chart corresponding to the type of machine and its attachment and a load fixing
point. All legal requirements must also be strictly observed.
Do not use this machine for any application or purpose other than those described in this manual. If the machine is
to be used for work involving the use of special attachments, accessories or equipment, consult your Case Dealer
in order to make sure that any adaptations or modifications made are in keeping with the machine's technical
specifications and with prevailing safety requirements.
Any modification or adaptation which is not approved by the manufacturer may invalidate the machine's initial
conformity with safety requirements.
The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult
your authorized Case Dealer.
Before permitting a new operator on this machine, make sure:
That the operator has received the necessary training on how to operate the machine correctly and safely.
That the operator has read and understood the instructions given in this manual.
Contact your dealer for operator manuals translated into Spanish or French Canadian.
Always keep this manual in the operator's compartment (in the seat back, behind the operator's seat). Make sure it
is complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the
country of use, consult your authorized Case Dealer.
Your Case Dealer is available for any further information. They will also provide any after-sales service you may
need, and genuine Case spare parts, your guarantee of quality and match.
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CHAPTER 1 - GENERAL INFORMATION
1-2 Issued 01-08 Bur 87722071 NA
RIGHT, LEFT, FRONT, AND REAR OF THE MACHINE
The terms Right-hand, Left-hand, Front, and Rear are used in this manual to indicate the sides as they are seen
from the operator's seat when the cab is over the idler wheels.
The following illustration shows the machine in normal TRAVEL position. In normal TRAVEL position, the cab is
over the idler wheels. The travel reduction gears are at the rear of the upper structure.
DC03H142 Figure 1
66
34
55
1
2
1. FRONT 3. RIGHT HAND SIDE 5. TRAVEL REDUCTION GEARS (TRAVEL MOTORS)
2. REAR 4. LEFT HAND SIDE 6. IDLER WHEELS
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CHAPTER 1 - GENERAL INFORMATION
1-3
87722071 NA Issued 01-08 Bur
MACHINE COMPONENTS
BS07M601 Figure 2
MACHINE COMPONENTS
1. ENGINE 11. SWING CYLINDER 21. SWIVEL JOINT 31. BOOM CYLINDER
2. OIL FILTER 12. CONTROL VALVE 22. TRAVEL MOTOR 32. ARM CYLINDER
3. RADIATOR 13. TRAVEL LEVER 23. SWING BEARING 33. WORK LAMP
4. RESERVOIR TANK 14. SAFETY LOCK LEVER 24. IDLER ASSEMBLY 34. ARM
5. AIR CLEANER 15. CANOPY 25. LOWER ROLLER 35. LINK
6. MUFFLER 16. CONTROL LEVER 26. UPPER ROLLER 36. BUCKET CYLINDER
7. FUEL TANK 17. DOZER CONTROL LEVER 27. RUBBER CRAWLER BELT 37. BUCKET
8. HYDRAULIC TANK 18. THROTTLE LEVER 28. DOZER BLADE
9. HYDRAULIC PUMP 19. MONITOR PANEL 29. DOZER CYLINDER
10. SWING MOTOR 20. BATTERY 30. BOOM
32
30
33
31
15
1
6
4
5
19
3
12
18
8
17
16
36
34
35
13
14
11
29
7
28
27
24
25
26
23
22 9
21
2
10
37
20
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CHAPTER 1 - GENERAL INFORMATION
1-4 Issued 01-08 Bur 87722071 NA
IDENTIFICATION NUMBERS
MODEL, SERIAL NUMBER, AND YEAR OF
MANUFACTURE
When ordering parts, obtaining information or
assistance, always supply your Case Dealer with the
type and serial number of your machine or
accessories.
Write the following in the spaces below: The type,
serial number and year of manufacture of your
machine, accessories and the serial numbers of the
various hydraulic and mechanical components.
BS07N400 Figure 3
ENGINE
BS07M603 Figure 4
COMPONENT SERIAL NUMBERS
PRODUCT IDENTIFICATION PLATE
➤
Model
➤
Serial Number
➤
Manufacturing Year
ENGINE
➤
Make and Model
➤
Serial Number
COMPONENT SERIAL NUMBERS
➤
Hydraulic Pump
➤
Swing Reduction Gear
➤
Travel Reduction Gears
➤
Travel Control Valve
➤
Attachment Control Valve
➤
Swing Control Valve
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CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-1
Issued 01-08 Bur 87722071 NA
CHAPTER 2
SAFETY, DECALS, AND HAND SIGNALS
TABLE OF CONTENTS
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Utility Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Mounting and Dismounting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fuel Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Burn Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hazardous Chemical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Transporting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Roll-Over Protective Structure (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Seat Belt Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Emergency Exit Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Specific Precautions to this Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Boom and Arm Movement - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Oil - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Safety Controls - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Hot Surfaces - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Pressurized Fluids and Lubricants - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Engine Stop - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Counterweight Swing Area - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Engine Stop - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Booster Cable - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
track Tension Adjuster - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Keep Clear of Working Area - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Battery - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Selector Valve - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Safety Lock Lever - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Seat Belt - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Falling Front Window - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Hydraulic Oil Check Position - Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Stop Engine - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Confirm Attachment Movement- Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Do Not Operate This Machine- Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
California Proposition 65 - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Raise Load Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Lower Load Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Move Load In Horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Move Load Out Horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Raise Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Lower Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Swing Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
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CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-2 Issued 01-08 Bur 87722071 NA
Swing Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Arm In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Arm Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Counter Rotate Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Counter Rotate Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Travel Forward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Travel Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Close Bucket (Bucket In Or Dig) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Open Bucket (Bucket Out Or Dump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Turn Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-26
Turn Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Move This Much . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Move Slowly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
Stop Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-27
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CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-3
87722071 NA Issued 01-08 Bur
SAFETY RULES
M171C
Most accidents involving machine operating and
maintenance can be avoided by following basic
safety rules and precautions. Read and understand
all the safety messages in this manual, the safety
manual and the safety signs on the machine before
you operate or service the machine. See your dealer
if you have any questions.
BS06H091 Figure 1
READ THIS MANUAL COMPLETELY and make
sure you understand the controls. All equipment has
a limit. Make sure you understand the speed, brakes,
steering, stability, and load characteristics of this
machine before you start to operate this machine.
DO NOT remove this manual or the safety manual
from the machine. See your dealer for additional
manuals. Also see the manual information on the
Title pages (first and second pages in front of the
Table of Contents) of this manual.
The safety information given in this manual does not
replace safety codes, insurance needs, federal,
state, or local laws. Make sure that your machine has
the correct equipment according to these rules or
laws.
Additional safety messages are used in the text of
the manual to show specific safety hazards.
IMPORTANT: The safety messages in this chapter
point out conditions which can happen during the
normal operation and maintenance of your machine.
These safety messages also give possible ways of
dealing with these conditions.
PERSONAL SAFETY
If Safety Decals on this machine are ISO two panel
Pictorial, decals are defined as follows:
• The first panel indicates the nature of the
hazard.
• The second panel indicates the appropriate
avoidance of the hazard.
• Background color is YELLOW
Prohibition symbols such as and if
used, are RED.
SAFETY AREA
BC02N198 Figure 2
The safety area is the space necessary for the
machine to operate at the maximum range of the
tool. The area is a full 360°swing plus 6 feet (2
meters).
WARNING: This safety alert symbol
indicates important safety messages in this
manual. When you see this symbol, carefully
read the message that follows and be alert to
the possibility of death or serious injury.
1. OPERATOR’S MANUAL STORAGE SPACE
1
1. WORKING AREA
2. SAFETY AREA
STOP
2
1

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-4 Issued 01-08 Bur 87722071 NA
UTILITY SAFETY
Safety precautions MUST be followed when working
near buried and overhead Utility Lines.
During operation it is likely that you will be working
around or near buried or overhead utility lines which
may include, but are not limited to:
• Electrical Power Line
• Gas Line
• Water Line
• Communication Line - Telephone or Cable
Television
• Telephone or Cable Television
IMPORTANT: Before beginning any machine
operation, it is your responsibility to be aware of all
such utility lines buried and overhead in the area of
your project and to avoid them.
ALWAYS have all local utility companies mark the
location of their lines.
In U.S.A. and Canada call one of many “One Call
System Director” services. If you do not know the
local number, call the national number (U.S.A. and
Canada only): 1-888-258-0808.
IMPORTANT: Check with local authorities for laws,
regulations and/or strict penalties requiring you to
locate and avoid existing utilities.
RH99G001 Figure 3
CALL ALL LOCAL UTILITY COMPANIES BEFORE YOU
PERFORM ANY MACHINE OPERATION
Know the utility color code (U.S.A. and Canada):
Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Red
Gas, Oil, or Petroleum. . . . . . . . . . . . . . . . Yellow
Communication, Telephone, Television. . Orange
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blue
Sewer . . . . . . . . . . . . . . . . . . . . . . .Green/Brown
Proposed Excavation . . . . . . . . . . . . . . . . .White
Surveying . . . . . . . . . . . . . . . . . . . . . . . . . . .Pink
Reclaimed Water and Slurry . . . . . . . . . . . Purple
After locating any buried utility lines, carefully dig a
hole by hand and/or with automatic vacuum
equipment to the utility line to verify the location and
depth of the line.

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-5
87722071 NA Issued 01-08 Bur
OPERATOR PRECAUTIONS
PERSONNEL
• Be prepared for emergencies. Always have a first
aid kit and a working fire extinguisher with you
and know how to use each.
• Avoid loose fitting clothing, loose or uncovered
long hair, jewelry and loose personal articles.
• Know and use the protective equipment that is to
be worn when operating this machine. Hard hats,
protective glasses, protective shoes, gloves,
reflector type vests, respirators and ear protection
are examples of the type of equipment that may
be required.
• Certain protective equipment should be replaced
and renewed upon age and wear. Old or damaged
hard hats may not provide the same level of
protection as a new hard hat. Faded and soiled
vests are no longer as highly visible as new vests.
See the manufacturer’s recommendation.
• Do not rush. Walk, do not run.
• Know and use the hand signals required for
particular jobs and know who has the
responsibility for signaling.
GENERAL
• It is the responsibility of the operator to read and
understand the Operator’s Manual and other
information provided and use the correct
operating procedure. Machines should be
operated only by qualified operators.
• DO NOT OPERATE this machine or perform
maintenance work if you have not had appropriate
training and read and fully understand the
instructions and warnings in this manual.
• Wear the seat belt to maximize the protection
capability of a ROPS (Roll Over Protective
Structure) when the machine is so equipped.
• Inspect the ROPS and seat belt mounting bolts on
a daily basis to ensure their integrity.
• Do not permit riders on the machine if there is no
manufacturer’s designated place for a rider.
• DO NOT use the bucket or attachment to lift
persons or carry riders on the machine.
• Make sure that all protective guards, canopies,
doors, etc. are in place and secure.
• Remove all loose object stored in the machine.
Remove all objects which do not belong in or on
the machine and its equipment.
MOUNTING AND DISMOUNTING PRECAUTIONS
• Use the hand holds and steps with at least three
points of support when getting on and off the
machine. Keep steps and platform clean. Face the
machine when climbing up and down.
• Do not jump off the machine.
• Do not dismount while the machine is in motion.
• Foreign material or grease on the steps and hand
rails can cause an accident. Keep the steps and
hand rails clean.
STARTING AND STOPPING PRECAUTIONS
• Walk around the machine and warn all personnel
who may be servicing the machine or are in the
machine path prior to starting. Do not start until all
personnel are clearly away from the machine.
Sound the horn, if equipped, before starting.
• Walk around the machine’s tool, attachment, or
furthermost contact point to view operation danger
area from the work site personnel view and angle.
• Check that the parking device is applied, place the
transmission in neutral or park as specified by the
manufacturer before starting the machine.
• Adjust, secure and latch the seat and fasten the
seat belt before starting the machine.
• Start and operate the machine only from the
operator’s seat.
• Do not bypass the machine’s neutral-start system.
The neutral-start system must be repaired if it
malfunctions.
• Use booster cables only in the recommended
manner. Improper use can result in battery
explosion or unexpected machine motion.
Ventilate the battery area before using booster
cables. Make sure that using booster cables will
not interfere or harm electronic processing or
computer devices.
• DO NOT OPERATE the engine in an enclosed
area without adequate ventilation.
• Park the machine on level ground whenever
possible and apply the parking brake. On grades,
park the machine with the wheels or track
securely blocked.
• Before leaving the operator’s station, lower the
equipment to the ground, shut off the engine and
place the function cancellation lever into the
locked or up position.
• Remove the starter key or disconnect switch when
leaving the machine parked or unattended.

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-6 Issued 01-08 Bur 87722071 NA
OPERATING PRECAUTIONS
• Check brakes, steering and other machine control
devices in accordance with the manufacturer’s
instructions prior to starting operation. Observe all
gauges or warning instruments for proper
operation. Operate all controls to insure proper
operation. If any malfunctions are found, remove
the starter key or disconnect switch key. Place a
DO NOT OPERATE tag on the machine until the
malfunction is corrected.
• If a failure that causes loss of control such as
steering, service brakes or engine occurs, stop
the machine motion as quickly as possible,
remove the starter key or disconnect switch key.
Place a DO NOT OPERATE tag on the machine
and keep it securely parked until the malfunction
is corrected or the machine can be safely towed.
• Understand the machine limitations and keep the
machine under control.
• Operate and drive the machine with care and at
speed compatible with conditions. Use extra
caution when operating over rough ground, on
slopes, and when turning.
• Note and avoid all hazards and obstructions such
as ditches, underground lines, trees, cliffs,
overhead electrical wires or areas where there is
danger of a slide.
• Carry loads in recommended positions for
maximum stability.
• Never lift loads in excess of capacity.
• Use the recommended machine ballast and
counterweighting.
• Know and understand the job site traffic flow
patterns and obey signalmen, road signs and
flagmen.
• Know and understand that job site conditions may
change on an hourly basis. Hills of dirt, debris or
obstructions may grow and change from the time
you began the day. It is your responsibility to
monitor the changes and keep the machine, tools
and attachments, etc. a safe distance.
• Watch for bystanders and never allow anyone to
be under or to reach through the machine and its
equipment while operating.
• Select a gear that will prevent excessive speed
when going downhill. Do not coast downhill.
• When roading a machine, know and use the
signaling devices required on the machine.
Provide an escort for roading where required.
• On machines with independently operated wheel
brakes, lock the brake pedals together when
roading to provide equalized brake application.
• Use the recommended transport devices when
roading the machine.
• Use the approved drawbar and / or attachment
point when using the machine for towing. If a
cable or chain is used, keep people away from the
tow line.
• Before you operate at night, check that all lamps
illuminate.
• If your machine has a cab make sure that all
windows are clean and that the windshield wipers
and washers work correctly.
• Engine exhaust fumes can cause death. If you
operate this machine in an enclosed area, make
sure there is ventilation to replace the exhaust
fumes with fresh air.
• Check all controls in a clear area and make sure
the machine is operating correctly.
• Dust, fog, smoke, etc., can decrease your vision
and cause an accident. Stop the machine or
decrease the speed until you can see.
• Contact with high voltage power lines,
underground cables, etc., can cause serious
injury or death from electrocution.
• Before you drive or operate in an area with high
voltage lines, cables, or a power station, tell the
power or utility company what you are going to do.
You MUST HAVE THE POWER DISCONNECTED
OR KEEP A SAFE WORKING DISTANCE from the
lines, cables, or power station. Keep all parts of
the machine a safe distance away from the power
source. You must also know any federal,
state/provincial, or local safety codes or
regulations that apply to the job site.
• If a part of the machine touches high voltage
power:
1. Warn other workers NOT TO TOUCH THE
MACHINE and to stay away from the machine.
2. If you can break contact, reverse the operation
that caused contact with the high voltage power,
and move the machine away from the danger
area. If you cannot break contact stay in the
machine until the utility company de-energizes
the line and tells you that the power is off.
• If you have extreme conditions, such as a fire,
etc., and you are forced to leave the machine, do
not step off the machine. Jump as far from the
machine as possible with your feet together and
do not touch the ground with your hands.

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-7
87722071 NA Issued 01-08 Bur
• DO NOT OPERATE the machine if you do not feel
well. This can be dangerous for you and for the
people around you.
• You must make a judgment if weather, road, or
earth conditions will permit safe operation on a
hill, ramp, or rough ground.
• Stay away from hazardous areas such as ditches,
overhangs, etc. Walk around the work area before
you start and look for hazards.
• Be alert and always know the location of all
workers in your area. Keep all other persons
completely away from your machine. Injury or
death can result if you do not follow these
instructions.
• Develop fluid and smooth operating techniques
and maintain the surface condition where the
machine travels in order to control vibration
transfer to the operator.
MAINTENANCE PRECAUTIONS
• Do not attempt repairs unless trained. Refer to
manuals and experienced repair personnel for
help.
DC04E084 Figure 4
• Before beginning any inspection or maintenance
procedures, secure a “DO NOT OPERATE” tag to
the operator’s console to inform the operator that
the machine will be inoperable for inspection and
maintenance. This tag will prevent accidental
starting of the machine.
• Wear protective glasses and other required safety
equipment when servicing or repairing the
machine.
• Wear gloves to protect hands when handling
cable.
• Disconnect the battery before working on the
electrical system. Know the consequences of
disconnecting any electronic or computer devices.
• Avoid lubrication or mechanical adjustments with
the machine in motion or the engine operating. If
the engine must be in operation to make certain
adjustments, place the transmission in neutral,
apply the parking brake, place the equipment in a
safe position, securely block the tracks and use
extreme caution.
• Securely block the machine or any component
that may fall before working on the machine or
component. If possible, use a back up or
secondary blocking device, also.
• To prevent unexpected movement, securely block
working elements when repairing or changing
working tool parts such as cutting edges.
• Never make repairs on pressurized components,
fluid, gas or mechanical until the pressure has
been relieved according to the manufacturer’s
instructions.
• Use extreme caution when removing radiator
caps, drain plugs, grease fittings or pressure taps.
Park the machine and let it cool down before
opening a pressurized tank.
• Release all pressure before working on systems
which have an accumulator. Use a piece of
cardboard, newspaper, or wood to check for
pressurized leaks to prevent fluid penetrating the
skin. Pressurize accumulators with the proper gas
according to manufacturer’s recommendations.
• When absolutely necessary to tow the machine,
do not exceed the recommended towing speed.
Be sure the towing machine has sufficient braking
capacity to stop the towed load. If the towed
machine cannot be braked, a tow bar must be
used or two towing machines must be used. - one
in front pulling and one in the rear to act as a
brake. Avoid towing over long distances.
• Observe proper maintenance procedures.
• Whenever servicing or replacing hardened pins,
etc., use a brass drift or other suitable material
between the hammer and pin. Alternate: Use a
brass hammer, drift or suitable material on the pin,
etc.
• Keep the brakes and steering systems in good
operating condition.
• Replace all missing, illegible or damaged safety
signs. Keep all safety signs clean.

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-8 Issued 01-08 Bur 87722071 NA
FUEL HANDLING PRECAUTIONS
• Do not smoke or permit open flames while fueling
or near fueling operations.
• Never remove the fuel cap or refuel gasoline
engine powered machines with the engine
running or hot. Never allow fuel to spill on hot
machine components. Never allow fuel to
contaminate the environment.
• To avoid spilling fuel, maintain control of the fuel
filler nozzle when filling the tank.
• Do not fill the fuel tank completely to the top. Allow
room for expansion.
• Clean up spilled fuel immediately and dispose of
contaminated material in an environmentally
correct manner.
• Tighten the fuel tank cap securely. Should the fuel
cap be lost, replace it only with the original
manufacturers approved cap. Use of a
non-approved cap without proper venting may
result in pressurization of the tank.
• Never use fuel for cleaning purposes.
• Use the correct fuel grade for the operating
season.
BURN PREVENTION
M144B
• When the battery electrolyte is frozen, the battery
can explode if, you try to charge the battery, or
you try to jump start and run the engine. To
prevent the battery electrolyte from freezing, try to
keep the battery at full charge. If you do not follow
these instructions, you or others in the area can
be injured
• Hot coolant can spray out if the radiator cap is
removed. To remove the radiator cap, let the
cooling system cool, turn to the first notch, wait
until the pressure is released, then remove the
radiator cap.
HAZARDOUS CHEMICAL PRECAUTIONS
• If you are exposed to or come in contact with
hazardous chemicals you can be seriously
injured. The fluids, lubricants, paints, adhesives,
coolants, etc., used with your machine can be
hazardous.
• Material Safety Data Sheets (MSDS) provide
information about the chemical substances within
a product, safe handling procedures, first aid
measures and procedures to be taken when the
product is accidentally spilled or released. MSDS
are available from your dealer.
• Before you service your machine, check the
MSDS for each fluid, lubricant, etc., used in this
machine. This information indicates what the risks
are and how to service the machine safely. Follow
this information when servicing the machine.
• Before you service this machine and before you
dispose of the old fluids and lubricants, always
remember the environment. DO NOT put oil or
fluids into the ground or into containers that can
leak.
• Check with your local environmental or recycling
center or your dealer for correct disposal
information.
TRANSPORTING PRECAUTIONS
Know the rules, laws, and safety equipment
necessary for transporting this machine on a road or
highway.
ROLL-OVER PROTECTIVE STRUCTURE (IF
EQUIPPED)
Do NOT modify the ROPS in any manner.
Unauthorized modifications such as welding, drilling,
cutting, or adding attachments can weaken the
structure and reduce your protection. Replace ROPS
if it is subjected to roll-over or damage. Do not
attempt to repair.
FIRE EXTINGUISHER
It is recommended that you have a fire extinguisher
on your machine. Contact your dealer for the type
and location of a fire extinguisher on this machine.
FIRE PREVENTION
Remove all trash or debris from the machine each
day. Check the engine area and exhaust system
WARNING: BATTERY ACID CAUSES
SEVERE BURNS. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing.
Antidote: EXTERNAL - Flush with water.
Antidote: INTERNAL - Drink large quantities
of water or milk.
DO NOT induce vomiting. Seek medical
attention immediately.
EYES - Flush with water for 15 minutes and
seek medical attention immediately.
WARNING: BATTERIES PRODUCE
EXPLOSIVE GASES. Keep sparks, flame,
cigars and cigarettes away. Ventilate when
charging or using in enclosed area. Always
wear eye protection when working near
batteries. Wash hands after handling. KEEP
OUT OF REACH OF CHILDREN.

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-9
87722071 NA Issued 01-08 Bur
SEAT BELT PRECAUTIONS
BC02N375 Figure 5
1. Insert the metal end of the right-hand belt strap
into the latch mechanism on the left-hand side of
the seat.
2. To unlatch the seat belt, press the red button on
the left-hand side latch mechanism.
M422A
EMERGENCY EXIT HAMMER
DC04D572 Figure 6
An emergency exit hammer is provided on the right
side of cab. In case of emergency, take the
emergency hammer, break the cab glass, and
escape from the cab. In addition, the emergency
hammer is equipped with a cutter on the lever side to
cut seat belt, etc.
SPECIFIC PRECAUTIONS TO THIS MACHINE
• Keep the load or tool as low as possible while
moving the machine around the job site.
• Never smoke while refueling.
• Do not use tractive force of the machine for
loading the bucket attachment nor to push or pull
any objects.
• Do not use swinging force of the machine for
operations.
• Do not perform “hammering” operation with the
bucket.
• Do not use this machine for anything other than its
intended purpose.
• DO NOT OPERATE bucket and arm cylinders to
stroke end repeatedly.
• Do not over exert the machine’s capacities.
• Never pull standing objects toward the machine.
• Do not use the long reach attachment for general
construction work at any time.
1. RIGHT HAND BELT STRAP
2. LATCH MECHANISM
WARNING: Before starting the engine make
certain seat belts are securely fastened. The
seat belt can help insure your safety if it is
used and properly maintained. Never wear a
seat belt loosely or with slack in the belt
system. Never wear the belt in a twisted
condition or pinched between the seat
structural members.
1
2

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-10 Issued 01-08 Bur 87722071 NA
DECALS
CE-NA000
CE-NA000
NOTE: When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, etc.
NOTE: This chapter only covers decals relating to safety and machine operation and servicing. For information on
all decals for the machine, consult your authorized dealer.
NOTE: Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:
• DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury.
The color associated with Danger is RED.
• WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury. The color associated with Warning is ORANGE.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
• The first panel indicates the nature of the hazard.
• The second panel indicates the appropriate avoidance of the hazard.
• Background color is YELLOW
• Prohibition symbols such as and if used are RED.
WARNING: An illegible or missing decal can have far-reaching consequences. Inspect decals daily. Clean
and replace damaged decals as necessary.
WARNING: Make sure that the decals are perfectly legible, clean them regularly and replace decals that
are destroyed, lost, painted over or no longer legible, with new ones. When parts bearing decals are
replaced, be sure to put new decals on each new part.
STOP

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-11
87722071 NA Issued 01-08 Bur
BOOM AND ARM MOVEMENT - CAUTION
Located on seat stand cover - Part Number YN20T01013P1
BS08A058/BS07M647 Figure 7
HYDRAULIC OIL - WARNING
Located on hydraulic tank- Part Number PW20T01007P1
BS07M639/PW20T01007P1 Figure 8

CHAPTER 2 - SAFETY, DECALS, AND HAND SIGNALS
2-12 Issued 01-08 Bur 87722071 NA
SAFETY CONTROLS - WARNING
Located on seat stand cover - Part Number YN20T01016P1
BS08A058/BS07M647 Figure 9
HOT SURFACES - CAUTION
Located on engine door hinge - Part Number YN20T01220P1
BS07M640/YN20T01220P1 Figure 10