Case 570T User manual

1/1 SERVICE MANUAL
570T
Backhoe Loader
Part number 47576089
English
June 2014
Copyright © 2014 CNH CONSTRUCTION EQUIPMENT (INDIA) Pvt. Ltd. All rights reserved.
570T
Backhoe Loader
SERVICE MANUAL
Part number 47576089

SERVICEMANUAL
570T
4757608927/08/2014
EN

Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.102]Panandcovers....................................................................10.2
[10.106]Valvedriveandgears..............................................................10.3
[10.101]Cylinderheads.....................................................................10.4
[10.105]Connectingrodsandpistons.......................................................10.5
[10.103]Crankshaftandywheel............................................................10.6
[10.114]Pumpdrives........................................................................10.7
[10.216]Fueltanks..........................................................................10.8
[10.210]Liftpumpandlines.................................................................10.9
[10.218]Fuelinjectionsystem.............................................................10.10
[10.220]Throttlelinkage...................................................................10.11
[10.250]Turbochargerandlines...........................................................10.12
[10.254]Intakeandexhaustmanifoldsandmufer.......................................10.13
[10.400]Enginecoolingsystem...........................................................10.14
[10.304]Enginelubricationsystem........................................................10.15
[10.310]Aftercooler........................................................................10.16
Transmission..............................................................................21
[21.100]Mechanicaltransmissionlubricationsystem.......................................21.1
[21.112]Powershuttletransmission.........................................................21.2
[21.134]Powershuttletransmissionexternalcontrols......................................21.3
[21.154]Powershuttletransmissioninternalcomponents..................................21.4
[21.700]Torqueconverter...................................................................21.5
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
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[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
[25.400]Non-poweredfrontaxle............................................................25.4
Rearaxlesystem........................................................................27
[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.124]Finaldrivehub,steeringknuckles,andshafts.....................................27.3
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.359]Maincontrolvalve..................................................................35.4
[35.724]Frontloaderhydraulicsystemcontrol..............................................35.5
[35.701]Frontloaderarmhydraulicsystem.................................................35.6
[35.723]Frontloaderbuckethydraulicsystem..............................................35.7
[35.726]Excavatorandbackhoehydrauliccontrols.........................................35.8
[35.736]Boomhydraulicsystem............................................................35.9
[35.737]Dipperhydraulicsystem..........................................................35.10
[35.738]Excavatorandbackhoebuckethydraulicsystem................................35.11
[35.739]Swingarmhydraulicsystem.....................................................35.12
[35.AAA]Hydraulicsystemsgenericsub-group...........................................35.13
Framesandballasting.................................................................39
[39.129]Stabilizers..........................................................................39.1
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
4757608927/08/2014

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[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.216]Cylinders...........................................................................41.3
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
[44.AAA]Wheelsgenericsub-group........................................................44.3
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.200]Airconditioning.....................................................................50.2
Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.201]Enginestartingsystem.............................................................55.2
[55.301]Alternator...........................................................................55.3
[55.518]Wiperandwashersystem..........................................................55.4
Frontloaderandbucket...............................................................82
[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Booms,dippers,andbuckets.......................................................84
[84.114]Boompivotingsupport.............................................................84.1
[84.910]Boom...............................................................................84.2
[84.912]Dipperarm.........................................................................84.3
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.154]Cabdoorsandhatches............................................................90.2
[90.156]Cabglazing........................................................................90.3
[90.100]Enginehoodandpanels...........................................................90.4
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INTRODUCTION
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Contents
INTRODUCTION
Safetyrules.....................................................................................3
Safetyrules.....................................................................................4
Safetyrules-Ductileiron.......................................................................5
Safetyrules.....................................................................................6
Safetyrules-Ecologyandtheenvironment....................................................7
Basicinstructions-Importantnoticeregardingequipmentservicing...........................8
Basicinstructions...............................................................................9
Basicinstructions–Fuseandrelaylocations................................................10
Basicinstructions.............................................................................11
Basicinstructions.............................................................................13
Basicinstructions–Shopandassembly.....................................................14
Torque-Minimumtighteningtorquesfornormalassembly...................................16
Torque-Standardtorquedataforhydraulics.................................................21
Abbreviation–Measurements................................................................23
Capacities.....................................................................................25
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
Electricalsafety
ATTENTION:Makesurethatalllooseendsofthewireharnessissecuredbywiretie.Nowireharnessshouldbe
hangingloose.
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INTRODUCTION
Safetyrules
DANGER
Improperoperationorserviceofthismachinecanresultinanaccident.
Donotoperatethismachineorperformanylubrication,maintenance,orrepaironituntilyouhave
readandunderstoodtheoperation,lubrication,maintenance,andrepairinformation.
Failuretocomplywillresultindeathorseriousinjury.D0010A
WARNING
Maintenancehazard!
Alwaysperformallserviceprocedurespunctuallyattheintervalsstatedinthismanual.Thisensures
optimumperformancelevelsandmaximumsafetyduringmachineoperation.
Failuretocomplycouldresultindeathorseriousinjury.W0132A
NOTICE:Extremeworkingandenvironmentalconditionsrequireshortenedserviceintervals.
UseCaseuids,lubricants,andltersforthebestprotectionandperformanceofyourmachine.Alluids,lubricants,
andltersmustbedisposedofincompliancewithenvironmentalstandardsandregulations.ContactyourDealerwith
anyquestionsregardingtheserviceandmaintenanceofthismachine.
Usethismanualwiththeoperator'smanualtounderstandandperformthecompleteserviceprocedures.Readthe
safetydecalsandinformationdecalsonthemachine.ReadtheOperator’sManualandsafetymanual.Understand
theoperationofthemachinebeforeyoustartanyservice.
Beforeyouservicethemachine,puta“DoNotOperate”tagonthesteeringwheeloroverthekeyswitch.Ensurethe
tagisatalocationwhereeveryonewhomightoperateorservicethemachinemayseeclearly.
Plasticandresinparts
•Avoidusinggasoline,paintthinner,etc.whencleaningplasticparts,console,instrumentcluster,etc.
•Useonlywater,mildsoap,andasoftclothwhenyoucleantheseparts.
•Usinggasoline,thinners,etc.cancausediscoloration,cracking,ordeformationofthepartbeingcleaned.
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