Case 580ST User manual

SERVICE MANUAL
1/3
580ST
590ST
695ST
Stage IIIB
Tractor Backhoe Loader
SERVICE MANUAL
580ST
590ST
695ST
Stage IIIB
Tractor Backhoe Loader
Part number 47847146
English
June 2015
Replaces part number 84568047A
© 2015 CNH Industrial America LLC. All Rights Reserved.
Part number 47847146

SERVICEMANUAL
580STT4
590STT4
695STT4
4784714624/06/2015
EN

LinkProduct/Engine
ProductMarketProductEngine
580STT4EuropeF5HFL413C*A001
590STT4EuropeF5HFL413B*A002
695STT4EuropeF5HFL413B*A002
4784714624/06/2015

Contents
INTRODUCTION
Machinecompletionandequipment..............................................05
[05.102]Machinecompletion................................................................05.1
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.501]ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhaust
treatment....................................................................................10.2
[10.400]Enginecoolingsystem.............................................................10.3
[10.304]Enginelubricationsystem..........................................................10.4
Transmission..............................................................................21
[21.112]Powershuttletransmission.........................................................21.1
[21.134]Powershuttletransmissionexternalcontrols......................................21.2
[21.104]Powershuttletransmissionlubricationsystem.....................................21.3
[21.154]Powershuttletransmissioninternalcomponents..................................21.4
[21.113]Powershifttransmission............................................................21.5
[21.135]Powershifttransmissionexternalcontrols..........................................21.6
[21.105]Powershifttransmissionlubricationsystem........................................21.7
[21.155]Powershifttransmissioninternalcomponents......................................21.8
[21.145]Gearboxinternalcomponents......................................................21.9
Four-WheelDrive(4WD)system..................................................23
[23.314]Driveshaft..........................................................................23.1
Frontaxlesystem.......................................................................25
[25.100]Poweredfrontaxle.................................................................25.1
[25.102]Frontbevelgearsetanddifferential...............................................25.2
[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.3
Rearaxlesystem........................................................................27
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[27.100]Poweredrearaxle..................................................................27.1
[27.106]Rearbevelgearsetanddifferential................................................27.2
[27.120]Planetaryandnaldrives..........................................................27.3
Brakesandcontrols....................................................................33
[33.202]Hydraulicservicebrakes...........................................................33.1
[33.110]Parkingbrakeorparkinglock......................................................33.2
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.104]Fixeddisplacementpump..........................................................35.3
[35.106]Variabledisplacementpump.......................................................35.4
[35.102]Pumpcontrolvalves................................................................35.5
[35.350]Safetyandmainreliefvalves......................................................35.6
[35.128]Auxiliaryhydraulicfunctioncontrol.................................................35.7
[35.355]Hydraulichandcontrol.............................................................35.8
[35.352]Hydraulicswingsystem............................................................35.9
[35.724]Frontloaderhydraulicsystemcontrol............................................35.10
[35.701]Frontloaderarmhydraulicsystem...............................................35.11
[35.723]Frontloaderbuckethydraulicsystem............................................35.12
[35.726]Excavatorandbackhoehydrauliccontrols.......................................35.13
[35.736]Boomhydraulicsystem..........................................................35.14
[35.737]Dipperhydraulicsystem..........................................................35.15
[35.738]Excavatorandbackhoebuckethydraulicsystem................................35.16
[35.739]Swingarmhydraulicsystem.....................................................35.17
[35.703]Stabilizerhydraulicsystem.......................................................35.18
[35.740]Telescopicarmhydraulicsystem.................................................35.19
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
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[39.140]Ballastsandsupports..............................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.106]Tierods.............................................................................41.2
[41.200]Hydrauliccontrolcomponents......................................................41.3
[41.206]Pump...............................................................................41.4
[41.216]Cylinders...........................................................................41.5
Wheels......................................................................................44
[44.511]Frontwheels........................................................................44.1
[44.520]Rearwheels........................................................................44.2
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.201]Enginestartingsystem.............................................................55.2
[55.301]Alternator...........................................................................55.3
[55.302]Battery..............................................................................55.4
[55.011]Fueltanksystem...................................................................55.5
[55.012]Enginecoolingsystem.............................................................55.6
[55.640]Electronicmodules.................................................................55.7
[55.512]Cabcontrols........................................................................55.8
[55.047]Steeringcontrolsystem............................................................55.9
[55.408]Warningindicators,alarms,andinstruments....................................55.10
[55.991]Telematics........................................................................55.11
[55.DTC]FAULTCODES..................................................................55.12
Frontloaderandbucket...............................................................82
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[82.100]Arm.................................................................................82.1
[82.300]Bucket..............................................................................82.2
Booms,dippers,andbuckets.......................................................84
[84.114]Boompivotingsupport.............................................................84.1
[84.910]Boom...............................................................................84.2
[84.912]Dipperarm.........................................................................84.3
[84.100]Bucket..............................................................................84.4
Platform,cab,bodywork,anddecals.............................................90
[90.105]Machineshieldsandguards.......................................................90.1
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INTRODUCTION
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1

INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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3

INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY .
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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4

INTRODUCTION
Safetyrules
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifyoubypassthesafetystartswitch,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,alllighting,andSlow-MovingVehicle(SMV)emblemorSpeedIdenticationSymbol
(SIS)cleantoprovidethebestpossiblevisibilitywhileyouoperatethemachine.
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
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5

SERVICEMANUAL
Engine
580STT4
590STT4
695STT4
4784714624/06/2015
10

Engine-Engineandcrankcase
Engine-Generalspecication
Dieselengine
72kW-97HpHPEngine(580ST)
Specications(ISO14396)72kW-97Hp@2200RPM
ModelF5HFL413C*A
TypeDiesel,electronic
No.ofcylinders4
Valvespercylinder2
Bore99mm(3.90in)
Stroke110mm(4.33in)
Displacement4485cm³(273.69in³)
Compressionratio16.5:1
Maximumtorque(EC)453N·m(334lbft)@1400RPM
Lowidlespeedatnoload950-1050RPM
Highidlespeedatnoload2320-2440RPM
Maximumspeedatfullload2200RPM
AirintakeTAA(turbochargedwithaftercooler)
Supply
TypeHigh-pressure,commonrail
InjectionpumpCP3high-pressurepump
ControlunitEDC17
Injectionsequence1-3-4-2
Cold-startdeviceGlowplugs(standard)
Cooling
PumptypeH2Opump
PumpdriveBeltdrive
Temperatureswitch(openingstart)79-83°C(174.2-181.4°F)
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Engine-Engineandcrankcase
82kW-110HpENGINE(590ST-695ST)
Specications(ISO14396)82kW–110Hp@2200RPM
Model(B110C-B110CTC-B115C)F5HFL413B*A
TypeDiesel,electronic
No.ofcylinders4
Valvespercylinder4
Bore99mm(3.9in)
Stroke110mm(4.33in)
Displacement4485cm³(273.69in³)
Compressionratio16.5:1
Maximumtorque(EC)516N·m(380.58lbft)@1400RPM
Lowidlespeedatnoload950-1050RPM
Highidlespeedatnoload2320-2420RPM
Maximumspeedatfullload2200RPM
AirintakeTAA(turbochargedwithaftercooler)
Supply
TypeHigh-pressure,commonrail
InjectionpumpCP3high-pressurepump
ControlunitEDC17
Injectionsequence1-3-4-2
Cold-startdevice“Gridheater”(optional)
Cooling
PumptypeH2Opump
PumpdriveBeltdrive
Temperatureswitch(openingstart)79-83°C(174.2-181.4°F)
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Engine-Engineandcrankcase
Engine-Componentlocalization
LELI12TLB0087GB1
1.BracketRHenginemount
2.BracketLHenginemount
3.Washer
4.M12X35hexscrew
5.Anti-vibrationdevise
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Engine-Engineandcrankcase
6.Washer
7.M16X120hexscrew
8.Washer
9.M16nut
[tighteningtorque210-240N·m(155-177lbft)]
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Engine-Engineandcrankcase
Engine-Prepareforremoval
Prioroperation:
Positionthemachineonaatandcompactsurface.
Prioroperation:
Applytheparkingbrakeandchockthewheelswithwedges.
Prioroperation:
Useonlytherecommendedtools.
Prioroperation:
Donotinserthandsorextraneouscomponentsbetweenparts.
Prioroperation:
Disconnectthebatterybeforeproceeding(RefertoBattery-Disconnect(55.302)).
Preliminaryoperations
NOTICE:Donotallowunauthorizedpersonstorepairorservicethismachine.BecertaintoreadtheUseandMain-
tenanceManualwithcarebeforestarting,operating,servicing,refuellingorrepairingthismachine.
NOTICE:Tagandidentifyallelectricalconnectionsandhydraulichosestofacilitateeasyidenticationduringrein-
stallation.
1.TurntheStarterswitchtothe“OFF”positionanddis-
playthe“DONOTSTART”warningnotice.
2.Unscrewthecapofthehydraulicoiltankslowlytore-
leasetheairpressurefrominsidethetank.
3.Movethecontrolleverrepeatedlybackandforthtore-
leasepressureinthehydrauliccircuit.
4.Withoilwarm,removeplugfromthebottomofthema-
chineanddraintheoilintoareceptacleofsuitableca-
pacity.
NOTICE:Fluidunderpressure;Beforeremovingtheplug
orcap,turnslowlytoreleasepressurefromthesystem.
SeetheUseandMaintenanceManual.
5.Putacontainerbelowradiatordrain.Removeradiator
cap.Removecapanddraincoolantintocontainer.In-
stallcapaftercoolanthasdrained.Installradiatorcap.
6.Putacontainerbelowengineoildrain.Removecap
anddrainoilintocontainer.Installcapafteroilhas
drained.
7.RefertoEnginehood-Remove(90.105)andremove
theenginehood.
8.RefertoRadiator-Remove(10.400)andremovethe
radiator.
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Engine-Engineandcrankcase
Engine-Remove
1.PreparetheengineforremovalasexplainedinEngine
-Prepareforremoval(10.001).
2.Removeanddisconnectcompressorelectricalconnec-
torX-473(ifpresent).
LELI12TLB0038AA1
3.Identify,taganddisconnectthehighpressureandlow
pressureairconditioninglines,(ifpresent).
LEPH12TLB0039AA2
4.DisconnecttheairtemperaturesensorX-474.
LEPH12TLB0040AA3
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Engine-Engineandcrankcase
5.RemovetheconnectorX-4from2-wayaircleanercon-
nector.
LEPH12TLB0041AA4
6.Removethepipeconnectingtheaircleanerwithtur-
bocharger.
LEPH12TLB0042AA5
7.Removetheaspiratortube.
LEPH12TLB0043AA6
8.Removethecrankcasevent.
LEPH12TLB0044AA7
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