Cayken KCY-35QE User manual

OPERATING INSTRUCTION -22

CONTENTS
Warning
Thanks to the buyer
About this manual
Descriptions of products
Cautions
Electrical safety
Safety instructions
Operation instructions
Introduction
Grounding device
Warranty
Fault handling
Machine model parameter list
Enter knife machine advantage voluntarily
Position descript
Spare parts list exploded drawing
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1 2
ABOUT THIS MANUAL
The machine model of the description in this manual:
Confirm the machine model according to the nameplate.
DESCRIPTIONS OF PRODUCTS
CAUTIONS
1.Activate the magnet on metallic, ferromagnetic materials
2.Use the whole magnetic surface for working
3.Work on plane surfaces
4.Clean the magnetic surface and keep it clear of dirt, swarf and welding sputter
5.Set the core drilling machine down gently to prevent damage to the magnetic surface
6. Secure the drill with a safety belt when drilling on walls or ceilings
7.Check connection cables for damage
8.Make sure the mains voltage matches the machine
9.Follow the instructions in these operation instructions
10. Familiarise new users with the safe use of the machine
11.Wear safety goggles and ear protection during work
12.Use safety guard if supplied
13.Observe local, country-specific guidelines
14.Store in a dry place
Do not;
1.Work on round or curved objects
2.Drill several work pieces on top of one another
3.Modify the core drilling machine or remove signs
4.Use the core drilling machine when damaged or when parts are missing
5.Strain or damage the underside of the magnet through heavy impact or blows
6.Use the core drilling machine without having been properly instructed
7.Operate the machine without having read and understood the complete operating manual
8.Use the core drilling machine to support, lift or transport persons or loads
9.Carry out electric welding work on the work piece at the same time as using the core drilling
machine
10.Store or operate the core drilling machine at temperatures above 50°C
11.Leave the machine hanging unsupervised
12.Allow the machine to come into contact with corrosive materials
Full Auto Magnetic Drill
KCY: 35QE 50/2QE 80/3QE
1. This machine is a full automatic magnetic drill machine (auto cutting and auto
return after cutting), destined to cut material with magnetisable surface with
core cutters and twist drills in sheltered environment for commercial use in
industry and craft. The device is suitable for drilling vertical, horizontal.
Operation Manual
WARNING
THANKS TO THE BUYER
Danger can occur when working with this machine due to improper
handling and/or poor maintenance, which may lead to the destruction of
the device and to severe physical injuries.
Observe all safety instructions of this operating manual and contact our
Service Team if you have any questions.
Dear customer, Thank you for purchasing product. Be
sure to read these operation instructions closely before using your
device for the first time and keep them for later reference.

34
You receive a completely assembled Magnetic Core Drilling Machine and detailed operating
manual. Please check the condition of the goods on receipt for any transport damage, and make
sure the delivery is complete. Otherwise contact the manufacturer or distributor immediately.
Always read the operating manual before using the device for the first time!
1. First check cable and connector for damages, then plug in the power plug.
2. Insert the annular cutter into the tool holder on the working spindle of the motor and check
the rigid and precise clamping of the tool （>10mm thickness steel sheet）.
3. Press the switch MAGNET ON to activate the magnet and ensure holding of the drill stand.
4. Secure the drilling machine by means of a safety chain when machine is working. During
this work we recommend using a coolant spray.
5. Switch the motor on by operating the switch MOTOR ON. Pull over the handle, machine
g oes into full automatic mode. Machine will auto cutting and auto return after complete
cutting. Take special care of sufficient cooling during the drilling process.
6. If not use full automatic drilling mode, don't pull over the handle. Slowly guide the motor
and the rotating cutter to the tool by turning the handle. Take special care of sufficient
cooling during the drilling process.
7. Switch the motor off by pressing the button MOTOR OFF on the control panel.
8. Remove swarf and the remain drill cuttings after the motor has come to a complete
standstill.
9. Operate the switch Magnet OFF to deactivate the magnet.
10. Clean the magnetic surface and remove swarf or any other adhering residues.
OPERATION INSTRUCTIONS
ELECTRICAL SAFETY
SAFETY INSTRUCTIONS
Grounded tools must be plugged into an outlet properly installed and grounded in accordance
with all codes and ordinances. Never remove the ground prong or modify the plug in any way.
Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as whether
the outlet is properly grounded. If the tool should electrically malfunction or breakdown,
grounding provides a low resistance path to carry electrically away from the user.
Warning labels and/or other labels on the machine must be replaced when they were removed.
Do not operate the machine at insufficient lighting conditions.
Do not operate the machine outdoors.
Do not operate the machine when you are tired, when your concentration
is impaired, and/ or under the influence of drugs, medication or alcohol.
Climbing onto the machine is forbidden! Heavy injuries by falling down
or by tilting of the machine are possible.
The machine shall be used only by trained persons.
Non authorized persons, especially children, shall be kept away from
the work area.
Do not wear loose clothing, long hair openly or loose jewellery like
neck-laces etc. when operating the machine
They might be catched by rotating parts and cause serious injuries.
Use proper safety clothing and devices when operating the machine
(, safety goggles, ear protectors, safety shoes …)! Do not wear safety
gloves for oper-ating because they decrease the working accuracy
and they might be pulled into the saw blade.
Before any maintenance you have to disconnect the panel saw from
the power source. Never use the plugged cable for transporting or
manipulating the machine.
People with cardiac pacemakers or other medical appliances may only use this machine
following approval by their physician.
Never touch rotating parts! Keep hands and fingers away from the work area while the
motor is running! Failure to do so can result in severe injuries!

56
INTRODUCTION
KCY-35QE KCY-50/2QE
①②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
11
①②
③
④⑤
⑥
⑦
⑧
⑨
⑩
12
1Motor : air inlet adopt protect motor from
liquid and debris
4
5
2
Two-way guide : Be freely adjusted as
requirement to maximum230mm,to stop the
motor at any position to prevent cutter
damage
3
Internal self-lubricating function : To ensure
longer life of gear
Automatic internal cooling system:
Extraposition cooling ring design to prevent
water overflow into the gear box,integral
design with beautiful apprearance
Hand shank : Ergonomically designed handle
and best usage of torque
6
Handle : Opering design is beautiful and more
comfortable to grip
7
8
9
10
Safety rope holes : integrat aerial lifting design supply
double protection for workers and equipment
Body : Overall tilt body ensure the rigidity of whole
machine,improve the drilling accuracy
Magnetic base : protection of magnetic suction ensure
that the motor doesn’t start on non-metallic flat or
low suction
Magnetic bottom : Adopts wear resistance design to
extend magnetic base life with maximum suction up to
10000N ensure the safety and reliablility during drilling
operation
11
Automatic system : Automatic feeding and Automatic
return back
1Motor : air inlet adopt protect motor from
liquid and debris
4
5
2
Two-way guide : Be freely adjusted as
requirement to maximum230mm,to stop the
motor at any position to prevent cutter
damage
3
Internal self-lubricating function : To ensure
longer life of gear
Automatic internal cooling system:
Extraposition cooling ring design to prevent
water overflow into the gear box,integral
design with beautiful apprearance
Hand shank : Ergonomically designed handle
and best usage of torque
6
Handle : Opering design is beautiful and more
comfortable to grip
7
Safety rope holes : integrat aerial lifting design supply
double protection for workers and equipment
8
Body : Overall tilt body ensure the rigidity of whole
machine,improve the drilling accuracy
9
Magnetic base : protection of magnetic suction ensure
that the motor doesn’t start on non-metallic flat or
low suction
10
Magnetic bottom : Adopts wear resistance design to
extend magnetic base life with maximum suction up to
10000N ensure the safety and reliablility during drilling
operation
11
Automatic system : Automatic feeding and Automatic
return back
12
Speed adjustable : High and low speed control
11

78
warrants this machine for a period of 6 months from the date of purchase
against defects due to faulty materials or workmanship and will repair without charge any
items returned. This warranty is void if the item has been damaged by accident or
unreasonable use, neglect, improper service, or other causes not arising out of defects in
materials or workmanship.
WARRANTY
1.Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators.
2.Don't expose power tools to rain or wet conditions. Water entering a power tool with
increase the risk of electric shock.
GROUNDING DEVICE FAULT HANDING
Warning: magnetic drill equipped with a safety rope, when operating, make sure the
magnetic drill and the object is fastened by the rope.In case of power failure
suddenly, causing the machine fall off or thrown objects and cause accidents.
FAULTS
Magnetic base
without suction
Machine did not
run after the jump
Magnetic little
suction
Turn the handle gu
ide does not work
Drill out the
elliptical hole
Spindle sway
Motor strike
The frame adjusting screw is loose
The spark color turns orange red
Sparks fly out
Spark into a ring fire
Feedrate slow down
Please change the brush
Please check if the motor is burnt out
Tighten adjusting screw
Switch contact undesirable Repair the switch
Repair the power supply
Replace the Fuses
Repair or replace the magnetic bridge
Change the adsorption surface
Change the circuit board
Power supply is broken,Loose plug
The fuse burn out
Adsorption not on the steel frame
Circuit board burn out
Switch contact undesirable Repair and change switch
Check the electric drill part connector
Repair or replace the electric brush
Changing the armature or stator
Joint loose
Adsorption artifacts thin
The adsorption surface is smaller than the
disk surface
Support bar between the adsorption surface
The diode circuit board may damage the
original weld.
Shaft key cut Replace the shaft key
Unscrew the rack bottom screw, remove guide to repair
Wheel and rack misplace
For a drill and a fastener is loose
Bit unilateral cutting
Adsorption surface have sundry Eliminate clutter
Grind anew
Correction of verticality tighten the fasteners
Re Welding
Support bar top tight
Replace the adsorption surface or temporary welding
thick surface adsorption
Replace the adsorption surface or thickening adsorption surface
Brush and commutator poor contact
Drill the armature or stator coil burn out
Electromagnet short circuit or burn out
CAUSES ELIMINATION METHODS
Drill bit not concentric Change bit

91 0
MACHINE MODEL PARAMETER LIST
ADVANTAGES OF AUTOMATIC MAGNETIC DRILL
KCY-35QE KCY-50/2QE KCY-80/3QE
35 50 80
16000 16500 17600
110/220~ 110/220~ 110/220~
14
20.5
15.3
1600 1700 2690
Core drill dia
Rate voltage
Rate input power
Max attraction
No-load speed
Net weight
Net weight
Package size
rpm
Kg
Kg
cm
N
W
V
mm
Specifications
State: Cause by fixing not firm or not proper security measures for accident , our
company does not undertake any responsibility.
Attention:To improve product constantly, our reservation does not need the power
of informing in advance for technical data change.
1.In automatic mode ,install the appropriate annular cutter, and start the
machine, it will automatic feeding and automatic return back .
2.one operator can operate several machines , this greatly improves work
efficiency.
3.In automatic mode, the feeding speed is constant, which will protect the
annular cutter and extend the service life of the annular cutter.
Shift when the machine stops or will stop.
Shift in place. If the spindle doesn’t rotate or there is some noise after
starting up, the gear may not shift in place. Turn off the machine im
mediately, and then shift the gear to proper place, rotate the spindle
back and forth (easy to shift) at the same time till shift in place
Do not shift when the machine is full-speed operated, over load or stuck.
Position Descript
H
L
M
IMAGE 2
IMAGE 1
1，Low-speed, High-speed, middling speed ( 3 files types ) ，graphicL- H- M-
representation is the files of low speed ，
Turn the knob clockwise if turn form low speed to high speed.
otherwise counter-clockwise.
--Low-speed May replace tapping for more hard material or big bit to use .
The bit for more soft material or little support ( cutting tool ) --High-speed
L --Low speed May replace tapping for more hard material or big bit( cutting tool) to use
middling speed The fried dough twist for suitable size gets into , hollow get into M--
The bit for more soft material or little support ( cutting tool )H--High speed
IMAGE 1
IMAGE 2
1， Low-speed, High-speed，Graphic representation is low speed,
Turn the knob clockwise if turn form low speed to high speed.
otherwise counter-clockwise.
4.All the automatic models are with oil bath motor , the gear oil in oil-bath
motor has good extreme pressure, when gear-occlude , the temperature of
the friction surface is high enough, a chemical reaction occurs on the surface
of the gear. And the surface of the gear will formed metal film. That will
prevent the gear from wearing out and extend the service life of the gear.
Automatic magnetic can be operated both manual and automatic
810
35*25*43 35*25*43 35*26*45
280/510
22.8
130/300/620
16.6
27

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49
Neka 19
Pad 2 #
PU gasket B
Bullet Top 35WO
Spring 35WO
Wild card 33
Padding φ 33 * 48 * 1
O-ring φ 40 * 3.1
Water Circle 35WO
Spindle 35WO
Bearing 6904
Round head cross self-propelled screw M5 * 70(half tooth)
Cylinder pin 4 * 12
Bearing 6904
Spindle gear 35WO-3
Card 20
O-ring φ 73 * 2
Inner hexagonal top wire M10 * 10
Marketing 6 * 10
Middle cover 35WO
Oil seal 10 * 16 * 4
O-ring φ 25.8 * 1.8
Oil seal 20 * 32 * 7
Hegonal screw M8 * 50(half tooth) in stainless steel
Swallowtail slot iron block 40
Gear box, 35WO.
Bearing 608
Class I tooth axis 13-2
Crescent pin 9 * 3
Class I gear 13-1(8)
Bearing 608
Bearing 6000
Rotor 35QE
Bearing 608
Windscreen, 35WO.
Round head cross self-propelled screw M4 * 65
Stator 35 QE
Stator shell 35WO
Post 35WO
Brush frame 40
Carbon Brush 40
Bypass 40
Round Head Cross Screw M4 * 8 Copper
Round Head Cross Screw M4 * 10 Copper
Top 40
Round head cross self-propelled screw M5 * 45
Hose connector M12 * 1.5
Round head cross self-propelled screw M5 * 40
PE tube AD10 * 460
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NO. Parts name QTY
KCY-35QE Motor

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NO. Parts name QTY
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40
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45
46
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48
49
50
Top rod 35-80QE
Top Pearl φ 6.5 * 12
Spring 35 QE
E-card 6
Hegonal top silk in flat head M5 * 5
Cylinder pin 6 * 26
Blade handle QE
Spherical handle M12(No. 3)
Spring 4 * 10
Steel Ball φ 5
Steel Ball φ 8
Lift shaft 35-80QE
Marketing 5 * 14
Bearing 6006
Inner card 30
Flat QE
Head QE
Cylinder pin 4 * 12
Lift gear 11-13
Card 18
Bearing 6903
Roller pads 17 * 30 * 0.5
E-card 15
Bearing 607
Worm gear QE
Inner hexagonal top wire M5 * 6
Bearing 6001
Iron Circle 35-80QE
Hegonal screw M4 * 8
Servo motor 35-80QE
Hegonal top wire M5 * 12
Frame 11-ZC
Left bar 11-13
Stainless steel large flat head screw
Guide plate 11-13ZC
Hegonal screw M6 * 16
Right bar 11-13
Hegonal screw M4 * 20
Teeth 10 * 16 * 180(M1)
Round Cross Screw M4 * 6
Cover QE
Circuit board CX5080AUTO-220V
Plastic card 35-80QE
Disk QE-186 * 92 * 50
Hegonal screw M6 * 55(half tooth)
Hegonal screw M6 * 30
Pad M4
Waveform gasket M4
Copper nose OT 1.25 -4
Round Cross Screw M4 * 8
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1
1
1
3
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60
61
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1
1
1
1
1
4
1
2
2
1
Fold proof connector M12 * 1.5
Power cord 3 * 1.0 * 2.5 M
Button Panel 11QE
Switch KCD5
Fuse MF-527
Switch HY12-15
Stainless steel large flat head screw
Hose connector M12 * 1.5
Bottle screw M5 * 12
Hegonal screw M6 * 20
Aluminum Block QE
KCY-35QE Stand
NO. Parts name QTY

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NO. Parts name QTY
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49
50
Neka 19
Stainless steel gasket 2 #
PU gasket B
Bullet top 32 HD
Spring 32HD
Hegonal top wire M10 * 12
Spindle 13
Inner card 42
Bearing 6905
Roller pads 17 * 30 * 1
Round head cross screw
Oil seal φ 22 * 35 * 5
Cylinder pin 4 * 12
Oil seal φ 22 * 32 * 7
Bearing 6904
Spindle gear 40-5
Card 16
O-ring φ 88 * 2
Center cover 40
Gear box 40-1
Paddle 40
Bearing 608
Class I tooth axis 40-2
Marketing 4 * 6
Class I gear 40-1(5)
Bearing 608
Bearing 608
Class II gear 40-3
Class II gear axis 40-4
Marketing 5 * 30
Bearing 608
Cylinder pin 3 * 9
Dialing knob 40
Rivet spring sleeve 4 * 15
Spring 40
O-ring φ 22.4 * 2.65
Wild card 26
Swallowtail slot iron block 40
Hegonal screw M8 * 50(half tooth)
Wild card 27
Iron Circle 40
Oil seal φ 15 * 21 * 3
O-ring φ 28 * 1.8
Bearing 6001
Rotor KCY-50 / 2QE
Bearing 608
Bearing sleeve WS-28
Windscreen 50/2 QE
Round head cross screw M4 * 70
Stator KCY-50 / 2QE
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52
53
54
55
56
57
58
59
60
61
Stator shell 40
Trademark Post 40-80
Brush frame 40
Bypass 40
Round Head Cross Screw M4 * 8
Carbon Brush 40
Round Head Cross Screw M4 * 10
Top 40
Round head cross screw M5 * 40
Right-angle hose connector
Round head cross screw M5 * 45
NO. Parts name QTY
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1
1
1
1
2
1
1
1
2
4
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1
1
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2
KCY-50/2QE Motor

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KCY-50/2QE Stand
NO. Parts name QTY
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35
36
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38
39
40
41
42
43
44
45
46
47
48
49
50
Top rod 35-80QE
Top Pearl φ 6.5 * 12
Spring 35 QE
E-card 6
Hegonal top silk in flat head M5 * 5
Cylinder pin 6 * 26
Blade handle QE
Spherical handle M12(No. 3)
Spring 4 * 10
Steel Ball φ 5
Steel Ball φ 8
Lift shaft 35-80QE
Marketing 5 * 14
Bearing 6006
Inner card 30
Flat QE
Head QE
Cylinder pin 4 * 12
Lift gear 11-13
Card 18
Bearing 6903
Roller pads 17 * 30 * 0.5
E-card 15
Bearing 607
Worm gear QE
Inner hexagonal top wire M5 * 6
Bearing 6001
Iron Circle 35-80QE
Hegonal screw M4 * 8
Servo motor 35-80QE
Hegonal top wire M5 * 12
Frame 11-ZC
Left bar 11-13
Stainless steel large flat head screw
Guide plate 11-13ZC
Hegonal screw M6 * 16
Right bar 11-13
Hegonal screw M4 * 20
Teeth 10 * 16 * 180(M1)
Round Cross Screw M4 * 6
Cover QE
Circuit board CX5080AUTO-220V
Plastic card 35-80QE
Disk QE-186 * 92 * 50
Hegonal screw M6 * 55(half tooth)
Hegonal screw M6 * 30
Pad M4
Waveform gasket M4
Copper nose OT 1.25 -4
Round Cross Screw M4 * 8
1
1
1
1
3
3
3
3
3
3
3
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1
1
1
1
1
1
1
1
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52
53
54
55
56
57
58
59
60
61
1
1
1
1
1
1
4
1
2
2
1
Fold proof connector M12 * 1.5
Power cord 3 * 1.0 * 2.5 M
Button Panel 11QE
Switch KCD5
Fuse MF-527
Switch HY12-15
Stainless steel large flat head screw
Hose connector M12 * 1.5
Bottle screw M5 * 12
Hegonal screw M6 * 20
Aluminum Block QE
NO. Parts name QTY

1 9 2 0
NO. Parts name QTY
1
2
3
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5
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45
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47
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49
50
Right-angle hose M16 * 1.5
Hegonal screw M5 * 16
Cover 100/3
Horizontal 10 * 10 * 29
Stator shell 1780
Brush frame 1780
Carbon Brush 1780
Round Head Cross Screw M3 * 6
Bypass 1780
O-ring φ 25.8 * 1.8
Top cover 1780
Hegonal screw M5 * 40
Horizontal instrument φ 14.8 * 6
Loose nut M4
Pad M4
Breeze 1780
O-ring φ 28 * 1.8
Bearing 6001
Rotor KCY-80 / 3QE
Bearing 6000
Hegonal screw M4 * 100
Interior 1780
Insulation sleeve φ 8 * 14.5
Stator KCY-80 / 3QE
Bearing 629
Class II tooth axis 100-4
Marketing 3 * 6
Class II gear 100-3
Bearing 608
Hegonal screw M5 * 45
Gear box 25.
Oil seal φ 22 * 35 * 7
Bearing 6904
Host Low Speed Gear 178-5
Stop Ring 18
Main engine sliding gear 178-4
Main high-speed Pinion 178-3
Card 13
Roller pin bearing HK1010
O-ring φ 85 * 1.8
Middle cover 25
Oil seal φ 12 * 24 * 7
Bearing 608
Class I gear 100-1
Marketing 3 * 6
Class I tooth axis 100-2
Bearing 608
Cylinder pin 4 * 12
Cylinder pin 5 * 15
Cylinder pin 3 * 9
51
52
53
54
55
56
57
58
59
60
61
62
63
64
Dial-in card 1780/3
Dialing knob 1780
O-ring φ 20 * 3
Deck 1780
Hegonal screw M5 * 10
Inner card 52
Bearing 60/28
Card 28
Ball head plunger M8 * 15
Hegonal screw M5 * 120
Hegonal top silk M6 * 20
Swallowtail iron bar 10 * 8 * 98
Adjustable wrench M8 * 63 * 25
Spindle 100/3
NO. Parts name QTY
KCY-80/3QE Motor
1
4
1
1
1
2
1
1
2
1
1
4
1
2
2
1
1
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