Cayken SCY-1800 User manual

http://www.cayken.com.cn
E-mail:[e-mail]
The new Cayken marks a new beginning in industrial grade drill machine
aesthetic design and manufacturing process. It follows the consistent style
of the leaders, with a forward-looking design ideas and the perfect ergo-
nomic design, opened up a new era of drilling industry.
The German perfect industrial design, beauty and quality of experience
Germany Cayken authorized manufacturer: shanghai chengxiang mec-
hanical and electric equipment co.,ltd
OPERATING INSTRUCTION
http://www.cayken.com.cn

PROFESSIONAL DRILLING PROFESSIONAL DRILLING
17 18
油浸式优点
To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the specialized persons, please do not let other people to
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can only maintain by the people who has the certification.
WARNING
THANKS TO THE BUYER
ABOUT THIS MANUAL
C
AYKEN
Operation Manual
Great thanks for buying the series of diamond drill of . Please read
operation manual and must pay attention to safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.
The machine model of the description in this manual:
Confirm the machine model according to the nameplate.
Shanghai Chengxiang Electromechanical Equipment
Co., Ltd. reserves the rights of final explanation.
1, Top
2，Column
3，Rack
4，Handle
5，Cover
6，Power sw
7 , The stator shell
8 , The middle cover
9 , Gear box
17
14
13
THE PRODUCT STRUCTURE.
15
16
1
2
3
6
7
5
4
8
9
10
11
12
18
a
a
a
b
b
b
c
c
d
d
1800(E) 2050(E) 2350(E )
The following model options in oil.
2550(E ) 2550C(E) 2550B(E) 2550BC(E)
3050(E ) 3050C(E) 3050B(E) 3050BC(E)
3550(E ) 3550C(E) 3550B(E) 3550BC(E)
4050(E ) 4050C(E) 4050B(E) 4050BC(E)
4550(E ) 4550C(E) 4550B(E) 4550BC(E)
5050(E ) 5050C(E) 5050B(E) 5050BC(E)
3050/3C(E) 3550/3C(E) 4050/3C(E) 4550/3C(E) 5050/3C(E)
10, Shift knob
11，Water tap
12, Principal axis（a,M22 b,coarse thread
c,square teeth d,UNC）
13，Regulating screw
14 , Base (a,ordinary b,Angle)
15 , Lifting device
16 , Lift rocker
17 , PRCD
18，Plug（a,CN b,GB c,EP d,US）

TECHNICAL PARAMETER THE RULES FOR SAFE OPERATION
TECHNICAL CHARACTERISTICS DESCRIPTION
For the continuous improvement of products, the company reserves the
right to change the technical data without prior notice to the right.
MOD. Rated voltage(V) Rated power(W) Rated frequency(Hz) The corresponding speed(rpm) Maximum drilling(mm)
1800 1800E
2050 2050E
2350 2350E
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220
110/220~
110/220~
110/220~
110/220~
3800
4000
4180
4350
4350
4350
4350
4650
4650
4650
4650
4650
4880
4880
4880
4880
4880
5180
5180
5180
5180
5180
5280
5280
5280
5280
5280
5380
5380
5380
5380
5380
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-6
50-60
50-60
50-60
50-60
50-60
50-60
180（7“）
205（8“）
230（9“）
255（10“）
255（10“）
255（10“）
255（10“）
305（12“）
305（12“）
305（12“）
305（12“）
305（12“）
355（14“）
355（14“）
355（14“）
355（14“）
355（14“）
405（16“）
405（16“）
405（16“）
405（16“）
405（16“）
455（18“）
455（18“）
455（18“）
455（18“）
455（18“）
505（20“）
505（20“）
505（20“）
505（20“）
505（20“）
2550 2550B 2550QA
2550E 2550BE
2550BC 2550C
2550CE 2550BCE
3050 3050B
3050E 3050BE
3050BC 3050C
3050CE 3050BCE
3050/3C 3050/3CE
4050 4050B 4050QA
4050E 4050BE
4050BC 4050C
4050CE 4050BCE
4050/3C 4050/3CE
5050 5050B
5050E 5050BE
5050BC 5050C
5050CE 4050BCE
5050/3C 5050/3CE
3550 3050B
3550E 3550BE
3550BC 3550C
3550CE 3550BCE
3550/3C 3550/3CE
4550 4050B
4550E 4550BE
4550BC 4550C
4550CE 4550BCE
4550/3C 4550/3CE
750 100-750
700 100-700
600 100-600
580
100-580
400/800
100-400/800
380
100-380
380/760
100-380/760
100-430/550/700
300
100-300
300-600
100-300/600
100-420/520/680
280
100-280
100-280/550
100-280/550
100-400/510/630
260
100-260
350-700
100-350/700
100-350/530/700
240
100-240
300/760
100-300/760
100-300/580/760
The above series of drilling machine can only be installed on the frame to use.
This machine is applicable to the trained professionals to operate, in the rock, concrete,
asphalt materials such as drilling or coring. The hole diameter is morethan 250mm,
you must use the high performance expansion bolt. Diamond bit, is a hollow tubular
drill at the front end of welding (or sintering) up with diamondsegments. If necessary,
the cooling water can pass through a special device collected.
Note: when using electric tools, to avoid the risk of electric shock or fire, please
follow the rules for safe operation.
Please read carefully before operating the machine, and these rules will be stored
in the location of insurance.
1. Keep your workplace tidy.An untidy working area will increase the risk of accidents.
2. Take ambient conditions into account.Do not expose power tools to rain.Do not use power toolsnear comb-
ustible gases.
3. Protect yourself against electric shock.Avoid physical contact with earthed parts,e.g. Pipes,heaters,ovens
and fridges.
4. Keep children well away.Do not let unauthorized persons touch the cool or cable and keep them well away
from your working area.
5. Keep your power tool safely.Tools not in use should be kept in dry,locked locations and away fromthe reach
of children.
6. Do not overload your power tools.They will work better and more safely in the given performance range.
7. Wear suitable working clothing.Do not wear loose clothing or jewelry,otherwise you may be caught by mo-
ving parts.When working in the open rubber gloves and non-slip shoes are recommended.Cover long hair
with a hair net.
8. Connect a dust extraction facility to power tool if this is possible and satisfy yourself that it is working properly.
9. Do not use the cable for any other purpose.Do not carry the tool by the cable and do not use it to pull the
plug from the socket.
10. Do not bend too far over.Avoid an abnormal body position.Make sure you are standing safely
and always maintain you balance.
11. Take good care of you power tools.Keep them sharp and clean so that they work better and more safely.
Follow the maintenance instructions and information when changing a tool.Check the cable regularly and
have it renewed by a recognized expert if it is damaged.Check the extension cable regularly and replace it if it
is damaged.Keep hand grip dry and free of oil and grease.
12. Remove the mains plug from the power supply when not in use,before servicing and when changing the tool.
13. Do not allow any tool spanner to remain on the tool.Before switching on,satisfy yourself that spanners have
been removed.
14. Avoid unintended startup.Do not carry any power tool which is connected to the mains while your finger is
at the switch.Ensure that the switch is off when connection up the mains power supply.
15. When working in the open,use only authorized extension cable and which are identified for such use.
16. Always be alert,Observe your work.Proceed with care and do not use the power tool if you can't concentrate.
17. Check your machine for damage.Before using the power tool again,you must check carefully that protective
devices or damaged parts are functioning correctly,that they are not sticking,that no parts are broken,that all
other parts are correctly and perfectly fitted and that all other conditions which could influence the operation
of the machine are safe and correct.Damaged protective devices and parts should be repaired or exchanged
at a customer service work shop,unless otherwise indicated in the operating instructions.Damaged switches
must be replaced at a customer service workshop.Do not use power tool if the switch can't be switched on or off.
18. Attention:it is your interest only use the accessories and additional equipment which are shown in the ope-
rating instructions or offered in the relevant catalogue.The use of power tools or accessories other than those
indicated can put you into persona danger.
PROFESSIONAL DRILLING PROFESSIONAL DRILLING
19 20

PROFESSIONAL DRILLING PROFESSIONAL DRILLING
21 22
PREPARATION
PUTTING INTO OPERATION
PUTTING INTO OPERATION
Please follow the steps below,assemble and connect the core drill machine.You can do this works with tools
attached with the machine.
三、Start drilling
Step 1:Unwrap the package,check the machine and accessories according tothe packing
list.Satisfy yourself that the machine has not been damaged in transit.
Check that the normal voltage is the same as the voltage indicated on the rating plate.Check
all the parts according to the packing list.
Step 2:Electrical connection
According the European standard EN 61029-1 and IEC 1029-2-6,the electrical connection of
diamond core drills with water supply must be operated via a residual current device and to
a properly earthed socket.In accordance with these regulations,our products is fitted with an
inline protector mounted in the cord.This contains both RCD protection and under voltage
tripping.The PRCD must be switched on using the ON key after the power plug has been
inserted into the socket outlet.In the event of a voltage drop,the PRCD will switch off and
must then be switched on again once the power supply has been reestablished.The rated
current,i.e. The fault current at which the PRCD switch off,is 30 mA.
ATTENTION:You must make sure that the motor's switch is off when connecting up the mains power supply.
Note: We strongly recommend the use of the expansion bolt is fixed, and as the location of the expan-
sion screwThe column is the best direction to. Due to fixation the consequences of the company does
not assume any responsibility.
ATTENTION:the PRCD must not lie in water.It must be checked for
perfect function at regular intervals by pressing the TEST key.
ATTENTION:Use only clean water,as dirty water will cause the seals wear very
quickly.Max. Water pressure 3 bar.
ATTENTION:Do not operate the machine if the PRCD goes wrong.
1.Select suitable diamond drill bits.
Our products have 4 kinds of thread,only use suitable high quality diamond
tools,use sharp tools and ensure that the diamond segments are sufficiently
larger than the inner and outer diameter of the drill bit tube.Apply waterres-
istant grease to the tool thread so that the tool ca be easily loosened.Ensure
that the radial run out at the diamond segments of the drill bit is no greater
than 1mm(eccentricity.)
FRICTION CLUTCH
The integrated friction clutch protects operating personnel,the machine and
the tool against high mechanical overloads,please ensure that the release time
of the clutch is not more than 3-4 seconds,because otherwise wear and heat wil
increase rapidly.
Never operate a diamond core drilling machine without PRCD directly from the main system.
STEP 3 water connection.
Use the attached accessries “Quick connector”to connect the water to the water supply system.
Step 4 Safety test
After having switch on the motor starts softly.Press “TEST” button on the PRCD,the motor stop
immediately.Press RESET button on the PRCD to supply electricity again.
2.Fix the rigs to the working place
Fixing methods:dowel fixing,vacuum fixing,bracing.The most common met-
hod of fixing is dowel fixing.Use metal dowels if at all possible.The diameter
of the dowels must be at least 12mm.With vacuum fixing,ensure there is a
sufficiently great vacuum.Make sure that the sealing ring are not worn out.
Ensure that the rig is only rigid when the sealing ring is relaxed via jack screws
on the base of the rig.
The rig received related training for professional use, can be achieved in
the rock, concrete, Li QingMaterials such as drilling or coring. Please be sure
to operate in accordance with the operating rules.Through the introduction
of ball valve, adequate water, so that the debris was completely out, if the
slurry mixture filled drillMachine, you will not be able to introduce adequate
water. Please according to the requirements for the bit to feed pressure, or
at the top of the diamond bitMay be polished, so the drilling efficiency will
be greatly reduced. Sometimes, the drill cutter head can be sharpened on SIC
materials.Please note that the bit do not shake, otherwise the matrix above
diamond may fall off.When drilling encountered metal materials, for use in
low speed, and increase the feed pressure. When the card drill, not to open
Open and shut down the machine way loose please immediately shut down the
machine,use a bit of loose wrench around,And carefully remove the drilling
machine.Vertical drilling, must ensure that the special water collecting device,
and strictlyprevent motor inlet. In the course of workIn any interruption, only
need torestart the machine can, but make sure that before the start of the drill
bit in the machine can rotate freely, no Stuck in the hole.

PROFESSIONAL DRILLING PROFESSIONAL DRILLING
23 24
GEAR CHANGE
OIL BATH ADVANTAGE
OIL BATH ADVANTAGE
TROUBLE SHOOTING
H
M
L
H
LH H
M
L L
MAINS SWITCH AND INTEGRAL OVER CURRENT PROTECTION
After having switch on the motor starts softly.If the machine is being overloaded,the motor
electronic switchs over to the pulsating operation for showing the operator the overload.If
the force is then not reduced,the motor switches off after a few seconds.After switching the
machine off and on again,the motor start again softly.Before switching the machine on again
,ensure that the drill bit can be turned easily and is not jammed in the drill hole.The motor
electronic can temporarily be used on 260 Volt.Higher voltages however can cause irreparable
damages.Please note that when operating the machine via a generator,this does not generate
higher voltage peaks.
Third ThirdTwo Two
Oil bath advantageGear change
Oil bath diamond core drill machine is a new and professional tool used for reinforced
concrete,brick,rock.
Oil immersion device of a high precision machining of aluminum liquid oil has good
sealing, and the expansion of seal strength also won't appear leakage.
Liquid oil immersion device can make the high-speed rotating gear increase 2-3 times
longer service life, and gear wheels without noise.
Oil immersion device sealing with resistance to high speed, high temperature resis-
tant, wear resistant properties. And long service life.
In the machine to stop rotating or poking button will stop state shift.The machine
must be in place to shift in the shift, if the boot spindle does not turn or tooth so-
und, that stalls not to hangA, must immediately close the switch, and again toggle
knob to the desired gear position, and rotates (for spindle gear), aThe obvious
Guadang card in place so far. Turn off the power switch immediately, at the same
time toggle knob rotates the spindle. In the machineOperate at full load or stuck,
do not shift.
L H as for the low profile, high speed, M speed gear (gear type), this is a low gear,If
the low speed to high speed spin clockwise and counterclockwise knob.
In order to improve the drilling efficiency, some models with three stage gear.
There are high, medium and low-grade, high speed file (H file) forIn small bits and
soft materials; medium file (M file) for medium bit and hard materials; low profile
(L profile) forDrill and hard materials.
Problems Cause Remedies
Motor does
not work
Power supply was cutted off,plug failed or loosed. Check the power supply,check
the plug and switch
Carbon brush jammed,or escaped from the
commutator Resetting the carbon brush
PRCD protection works Press RESET button on the PRCD
PRCD goes wrong Change PRCD
Drilling
slowly
Drill bit worn out Change drill bit
Feeding pressure too low Use greater pressure
Drill bit segment were pasted by the chips
Clean drill bit with enough water
supply.Change to the next lower
gearstep.
Too high speed Use a greater pressure and next
lower gear.
Drilling through iron reinforcements Clean the bore hole with enough
water supply
Too much chip in the bore hole Check the ball valve,check the
water flow.
Less water supply or water leakage.Drill bit becoming
glazed
Resharpen the drill bit again by
SIC grindstone.
Drill bit jam
Rebar chip or concrete block was jammed between the
tube and the core or the hole wall.
Switch the machine off,loosen
the drill bit by turning right and
left using a suitable wrench
Rig fixing not steady enough,it goes out of the original
position Refixing the rig
Too much gap between the column and the carriage Adjust the gap to better
condition
Drill bit
under-cutting
Drilling spindle does not straight Repair or change the spindle
Drill bit does not straight Change the drill bit
Abrasive chip can not be flushed out Set enough water supply
Water supply
bush leakage Rotary shaft seal worn out Change the rotary shaft seal

MAINTENANCE AND REPAIR
WARRANTY
PROFESSIONAL DRILLING PROFESSIONAL DRILLING
25 26
ATTENTION: You must remove the main plug from the supply socket before beginning
any maintenance or repair work.
ATTENTION: if gear oil escapes, stop the machine immediately. Leakage of oil damages the gear.
Water connection
If water escapes from the overflow hole on the water connection ring, the rotary
shaft seals must be replace immediately. This should only be done in an authorized
specialist workshop.
Carbon brushes
The carbon brushes should be examined for wear after about 300 hours in operation,
and replaced if necessary. As with all other work on the motor, this should only be carried
out by an electrician.
Clean the machine with a dry or moist cheaning-rag and not with a jet of water. Make
sure that no water gets into the motor or the switch box. Ensure that the ventilation slots
are always clean. Clean and greases the tool thread , too.
Oil bath gear
The gear oil should be changed after the first 300 hours of operation. Ensure that
this work is carried out in a specialist workshop, or proceed as follow: Clamp the machine
vertically in the vice. Remove the three hexagon socket screws. Take off motor and inter-
mediate cover. Change gear oil-use only original oil. The filling quantity is 300-310ml.To
reassemble, proceed vice vesa and ensure that the shim ring is on the front shaft.
We warrants all products manufactured or sold by it against defects in workmanship
or materials for period of 12 months from the date of shipment to the customer. Please
contact our factory or the authorized repair shop in your local area for replacement or
repair of defective parts.
This warranty does not cover normal wear and tear, overloading , non-compliance with
the operating instruction and intervention by unauthorized persons or the use of parts
from other companies.
※We don't warranty the situation that machine is not fixed by users and damaged.