Cayken KCY-36/2WDO User manual

OPERATING INSTRUCTION -18

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Warning
Thanks To The Buyer
About This Manual
Descriptions Of Products
Cautions
Electrical Safety
Safety Instructions
Instructions
Grounding Device
Quality Assurance
Fault Handing
Spare Parts List Exploded Drawing
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CONTENTS

1 2
WARNING
THANKS TO THE BUYER
ABOUT THIS MANUAL
Operation Manual
The machine model of the description in this manual:
Confirm the machine model according to the nameplate.
DESCRIPTIONS OF PRODUCTS
CAUTIONS
Magnetic drill is a kind of electric tool for adhering and drilling on the horizontal level,side
face and top face,and widely used in the building,bridge building,and ship building industries
and so on.You can use the magnetic drill when you can not use drill press and electric hand
drill to drill huge steel workpieces or in field operation. It´s very convenient to use, flexible,
can reduce labor intensity, improve the machining precision and work efficiency.
1.Please read the manual carefully before use, to understand the magnetic base drill structure;
electromagnetic sucker, electric drill and transmission functions.
2.Before installing or remove the drill must confirm the motor switch is closed and unplug.
3.Using a drill bit after clamping, key wrench must be removed, while the drill must be sharp,
for Morse taper shank drill should pay attention to the flat iron tail at the cone sleeve waist
groove insert cone sleeve. Remove the drill, the inclined flat iron is inserted on the oblique
iron just bit dropping hammer sleeve waist groove.
4.And its operation must be put in the fuselage behind the cable, away from the drill bit
5.In the switching power supply, electric and magnetic switch must be in the off position
6.Drilling machine must be used when using engine coolant. The use of cooling liquid (soap)
according to the ratio of watered, absolutely can not direct use water cooling. Otherwise
very easy to damage, and the main internal rust on the drill bit can't get it out. No internal
machine water, otherwise it will burn the circuit board.
7.Such as the use of the stepless speed regulation, models of constant power overload prote
ction, the machine during use motor suddenly stop functioning, then in the function of over
load protection device, the steps are as follows: A.turn off the power switch, paused for a few
minutes; B.weight of the plug, then open the motor.
8.The use of magnetic base drill, must wear a seat belt buckle.
9.No rough operation personnel, feed can not handle in order to work fast and pressed down
the machine feed, so lossy bit and machine
10.Non-magnetic materials can not drill with magnetic base, if the non-magnetic material
punching need to choose the magnetic base drill with sucker.
11.Cannot use at the same time, electric welding machine and magnetic base drill on the same
piece of steel plate, so that the operating from electric shock danger.
Versatile Magnetic Drill
Versatile Magnetic
Drill Oil Immersed
KCY: 36/2WDO 48/2WDO 100/3WDO 130/3WDO 130/4WDO
KCY: 65/2WD 85/3WD
To prevent electric shock or fire, please strictly abide by the procedures in the
operation manual.
The machine only for the authorized persons, please do not let other people to
operate. If any violation of the instructions operation and cause personal injury
or machine damage, our company disclaim all responsibility.
The machine can be only maintained by the people who has the certification.
Thanks for buying the series of magnetic drill machine of . Please read
the operation manual and pay attention to the safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.

3 4
1 .Plug the power plug, the drill bit aim at processing position, make the magnetic switch is
opened, so that the magnetic is adsorbed on the surface of steel plate magnetic materials.
No impurities on the surface, and check whether the attractive force is normal or not. (ge-
neral plate thickness should be more than 10mm)
2 .Please placed the magnetic base drill required from the drilling near site and select the appro
priate adsorption material.And will handle hole safety rope penetrates into the frame, the
other one is in fastening frame after the penetration of the buckle, and then close the safety
rope buckle. Hand and pull off, should not loose and mobile.
3 .For a support screw, regulating the support screw that the bottom touches the workpiece
surface.
4. For the magnetic base is provided with the angle of the drill, the use of angle wrench movem-
ent angle disk in the annex to the belt rack makes bit central alignment processing position,
tighten the angle wrench.
5 .Open the electric drill switch, check whether the drill bit beat, sound is normal, if everything is
normal can turn the handle to feed.
6. Start feeding should be slow, gives the quantity of about 0.05mm/r in general, not too much
force, to prevent overload.
7. If the drill suddenly stopped, you must turn off the power switch immediately, (Mustclose
the magnetic control switch)
8.Please shut down for a period of time machine in continuous use for 2-3 hours, in case mag-
netic base is overheated and leakage or burned.
9.Should be filled with cooling water or cooling liquid using hollow drill, turn on the tap,and let
it flow out slowly.
INSTRUCTIONS
ELECTRICAL SAFETY
SAFETY INSTRUCTIONS
Tool before connecting power, using the socket must be able to fit the plug machine. The
380V model to determine the fire and. Line the correct docking, power supply socket with the
need of professionals to complete. Do not arbitrarily change the plug, adapter plugs can't pick.
The electric tool wire used together.
Warning labels and/or other labels on the machine must be replaced when they were removed.
Do not operate the machine at insufficient lighting conditions.
Do not operate the machine outdoors.
Do not operate the machine when you are tired, when your concentration
is impaired, and/ or under the influence of drugs, medication or alcohol.
Climbing onto the machine is forbidden! Heavy injuries by falling down
or by tilting of the machine are possible.
The machine shall be used only by trained persons.
Non authorized persons, especially children, shall be kept away from
the work area.
Do not wear loose clothing, long hair openly or loose jewellery like
neck-laces etc. when operating the machine
They might be catched by rotating parts and cause serious injuries.
Use proper safety clothing and devices when operating the machine
(, safety goggles, ear protectors, safety shoes …)! Do not wear safety
gloves for oper-ating because they decrease the working accuracy
and they might be pulled into the saw blade.
Before any maintenance you have to disconnect the panel saw from
the power source. Never use the plugged cable for transporting or
manipulating the machine.

5 6
10.The company factory hollow drill are equipped with cooling kettle, please put the kettle
arranged on the corresponding position before operating the machine, and tighten the two
round head screw. The kettle is connected after please figure two (035), fittings is screwed on
the hydrosphere, tighten the end can be on the frame by.
11.After 300 hours of operation, the gear lubricating oil should be replaced.
Consumers buy our machines produced within twelve months, enjoy free maintenance
and warranty service. During normal use of the whole or parts of any manufacturing process
or product failures caused by components, please present the original invoice, the dealer sta-
mped and filled properly warranty certificate to the Company or the Company's designated
repair station to receive free services. machine consumable normal wear and tear, overload,
do not operate according to operating specifications, disassemble, damage caused as a result
of use of parts other than the Company and damage, are not covered by warranty. warranty
expires,provided by the designated repair station maintenance service. maintenance records
must be sealed or signed by the repair station to take effect.
QUALITY ASSURANCE
This tool should be properly grounded, in order to avoid the shock. Grounding device
should have the lead standard, and a grounding plug with earthing special line. Do not be
ground false joint in the line of fire or three-phase line. Grounded power receptacle should
be connected withthe earthing device is connected to the eternal, so that it can work with
yellow green wire connected to the plug hole and connection piece at the same time and
ground connection.
GROUNDING DEVICE
Warning: magnetic drill equipped with a safety rope, when operating, make sure
the magnetic drill and the object is fastened by the rope.In case of power
failure suddenly, causing the machine fall off or thrown objects and
cause accidents.
Attention: Our company does not assume any responsibility because the machine
is not solid or fixed safety facilities are not in appropriate place cause
accident.
FAULT HANDING
FAULTS
Magnetic base
without suction
Machine did not
run after the jump
Magnetic little
suction
Turn the handle gu
ide does not work
Drill out the
elliptical hole
Switch contact undesirable Repair the switch
Repair the power supply
Replace the Fuses
Repair or replace the magnetic bridge
Change the adsorption surface
Power supply is broken
The fuse burn out
Adsorption not on the steel frame
Switch contact undesirable Repair and change switch
Check the electric drill part connector
Repair or replace the electric brush
Changing the armature or stator
Joint loose
Adsorption artifacts thin
Adsorption on the surface is small
Support bar between the adsorption surface
Diode may be virtual welding
Shaft key cut Replace the shaft key
Unscrew the rack bottom screw, remove guide to repair
Wheel and rack misplace
For a drill and a fastener is loose
Bit unilateral cutting
Adsorption surface have sundry Eliminate clutter
Grind anew
Correction of verticality tighten the fasteners
Re Welding
Support bar top tight
Replace the adsorption surface or temporary welding
thick surface adsorption
Replace the adsorption surface or thickening adsorption surface
（>10mm steel sheet）
Brush and commutator poor contact
Drill the armature or stator coil burn out
Electromagnet short circuit or burn out
CAUSES ELIMINATION METHODS
Spindle shake
Electric ignition
Frame adjusting screw loose Tighten adjusting screws
The spark turns orange.
Sparks flying out.
Sparks into a ring of fire
Slow down.
Change the brush, please.
Please check if the motor is burned.

7 8
YOU CAN CHOOSE FOLLOWING CUTTERS:
Core Cutter Countersunk Twist Drill Tappin Milling cutter
Notice: In order to constantly improve products, our company reserves the
right to change technical data without prior inform.
1>VERSATILE MAGNETIC DRILL SPECIFICATIONS SHEET 2
2>VERSATILE MAGNETIC DRILL ADVANTAGE
3>POSITION DESCRIPT
The features of machine: small size, light weight, high efficiency, multi-gear mechanical gear
speed control device, it can be used for many purposes. The feature of motor: constant power,
soft start, electronic stepless speed control, overload protection. Etc.Multifunctional magnetic
drill can be used in construction sites or workshop, can be used for twist drill, hollow drill, and
reaming, bearizing, tapping, or cutter. Also in the implementation of tough job, as in the pipe,
anti-magnetic surface or on the complex structure of the material drilling, choosing a good
model can also be maintained in good working condition and the efficient and economical way
of working.
3.1：Gear speed instructions
IMAGE 2 IMAGE 3
1. Low-speed gear: , high-speed gear: , medium-speed gear. The drawing is for low
speed. Low speed to high speed, turn the knob clockwise, otherwise anti-clockwise.
1. is for low speed, is for high speed and, is for medium speed(3 speed models). L H M
The drawing is for low speed. Low speed to high speed, turn the knob clockwise,
otherwise,anti-clockwise.
IMAGE 1
3#
KCY-65/2WD
65
25
110/220~
M20
100-220/490
15800
1890
3#
KCY-85/3WD
85
32
110/220~
M24
100-220/380/490
16800
2280
mm
Specifications
Tapping
Core Cutter
Tool Holder
rpm
N
W
V
mm
mm
Magnetic Adhesion
Position speed
Tool Holder
Input
Voltage
Twist Drill
IMAGE 3
H
L
M
IMAGE 2
H
L
(M)
IMAGE 1
—LOW SPEED: For hard materials, large drill bit (cutter tools), tapping
—HIGH SPEED: For soft material, small drill bit holder. (cutter tools)
L LOW SPEED:— For hard materials, large drill bit (cutter tools), tapping
— For the appropriate size, hollow drill, twist drillM MID SPEED:
— For soft material, small drill bit holder. (cutter tools)H HIGH SPEED:
Shift when the machine stops or will stop.
Shift in place. If the spindle doesn’t rotate or there is somenoise after
starting up, the gear may not shift in place. Turn off the machine im
mediately, and then shift the gear to proper place, rotate the spindle
back and forth (easy to shift) at the same time till shift in place
Do not shift when the machine is full-speed operated, over load or stuck.
1>VERSATILE MAGNETIC DRILL SPECIFICATIONS(OIL IMMERSED)SHEET 1
VERSATILE MAGNETIC DRILL
mm
Specifications
Tapping
Core Cutter
Tool Holder
rpm
N
W
V
mm
mm
Magnetic Adhesion
Position speed
Tool Holder
Input
Voltage
Twist Drill
2# 3#2#
36/2WDO 100/3WDO
48/2WDO
36
18
100
30
48
22
110/220~ 110/220~ 110/220~
M18 M26
M22
100-270/520 100-130/300/620
100-260/480
14200 17600
14500
1550 2380
1700
3#
130/3WDO
130
32
110/220~
M28
100-130/300/620
18600
2690
130/4WDO

9 1 0
3.2：Oil immersed type operating instructions
Positive instructions:
Oil immersed type machine, please open the MAGNET
switch operation machine, then open the Rev MOTOR
switch. When the motor is running (in a forward direction),
such as reversed, can Press the BOTTON button, the
machine will stop after pressing the button, press the long
time.Five seconds later, the host will be reversed, can be
used according to the time of pressing a button, release
the press.Button (BUTTON) inversion can be stopped. To
release (BUTTON) button for 15 seconds.Time, the MOTOR
switch is not closed, the host will automatically turn up.
In the machine .The process is in operation, the MOTOR
switch if no close, so close.MAGNET switch machine is not
going to stop, we must first turn off the MOTOR switch.
And then close the MAGNET switch to stop the machine.
MAGNET
SPEED
BUTTON
MOTOR

1 1 1 2
1
2
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51
52
53
Spindle 40
Inner card 42
Bearing 6905
Round head cross self-propelled screw M5 * 65
Cylinder φ 4 * 12
Oil seal 32 * 20 * 7
Bearing 16003
Spindle gear 40-5
Card 16
O-ring φ 88 * 2
Center cover 40
O-ring φ 28 * 1.8
Iron Circle 40
Oil seal 15 * 21 * 3
Card 28
40 types of gear lever
Gear box 40.
Hegonal screw M8 * 50
Swallowtail slot iron block 40
Spring 40
Rivet spring sleeve 40
Cylinder φ 3 * 9
O-ring φ 22.4 * 2.65
Wild card 26
Dialing knob 40
Bearing 608
Class I tooth axis 40-2
Bearing 608
Marketing 4 * 6
Marketing 5 * 30
Class I gear 40-1(8)
Bearing 608
Class II gear axis 40-4
Class II gear 40-3
Bearing 608
Bearing 6001
Rotor KCY-36 / 2
Bearing 608
Bearing sleeve WS-28
Windscreen 40
Round head cross self-propelled screw M4 * 65
Stator KCY-36 / 2
Stator shell WS
Brand 40-80
Bypass 19/40
Carbon Brush 40
Round Head Cross Screw M4 * 8(Copper)
Round Head Cross Screw M4 * 10(Copper)
Brush frame 40(copper)
Top 40
Round head cross self-propelled screw M5 * 40
Right-angle hose connector M12 * 1.5
Round head cross self-propelled screw M5 * 45
1
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4
1
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1
1
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2
1
1
2
2
2
2
4
2
1
2
1
2
NO. Parts Name QTY
KCY-36/2WDO Motor

1 3 1 4
1
2
3
4
5
6
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8
9
10
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36
37
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39
40
41
42
43
Left bar 11-13
Guide plate 11-13ZC
Right bar 11-13
Teeth 10 * 16 * 180(M1)
Frame 13ZC
E-card 15
Roller pads 17 * 30 * 0.5
Bearing 6903
Card 18
Lift gear 11-13
Composite bearings 25 * 30
Lift shaft 11-13ZC
Marketing 5 * 14
Knife handle 11-19
Outer hexagonal screw M10 * 110
Button head SKT-20
Inner hexagonal top wire M4 * 10
Hose connector M12 * 1.5
Pad M4
Waveform gasket M4
Copper nose OT 1.25 -4
Round Cross Screw M4 * 8
Power cord 3 * 0.75 * 2.5 M
Fold proof connector M12 * 1.5
Panel Box 13
Plastic nut M3 * 6
Circuit board SCYXLB-166-80
Button switch AB6-M
Button Panel 13DGN
Speed control knob KN-8E
Switch KCD4(red dot)
Fuse MF-527
Stainless steel large flat head screw M3 * 6
Electromagnetic switch KJD17
Hegonal screw M4 * 10
Hegonal screw M6 * 50
Disk CX-166 * 80 * 50
Hegonal screw M6 * 20
Parameter Panel SCY-13
Stainless steel screw M3 * 20
Stainless steel large flat head screw M5 * 8
Hegonal screw M4 * 20
Hegonal screw M6 * 16
NO. Parts Name QTY
KCY-36/2WDO Stand
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
5
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
4
1
4
2
1
2
1
4
2
6
2

1 5 1 6
NO. Parts name QTY
1
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5
6
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32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Stator shell 140
Commercial sign 140
Stent 140
Brush frame 19
Bypass 19/40
Carbon Brush 19
Round Head Cross Screw M4 * 6
Cover 23
Hegonal screw M6 * 45
Hegonal screw M6 * 50
Right-angle hose connector M16 * 1.5
PE tube AD13 * 600
Round Cross Screw M4 * 10
O-ring φ 31.5 * 1.8
Bearing 6201
Rotor KCY-65 / 2
Bearing 6000
Bearing sleeve 28 * 29 * 10.5
Pad M5
Pad M5
Stator KCY-65 / 2
Interior 140
Bend 140
Hegonal screw M5 * 65
Bearing 6001
Grade II gear axis 23/3 -4
Marketing 4 * 10
Class II gear 23/3 -3
Bearing 608
Center cover 140
Cylinder pin 4 * 12
Hegonal screw M6 * 120
Adjustable wrench M8 * 63 * 25
Swallowtail slot iron strip 65/2
Hegonal screw M6 * 140
Hegonal top silk M6 * 20 in flat head
Gear box 23.
Cylinder pin 5 * 25
Inner card 47
Bearing 6005
Spindle low speed gear 23/3 -7
Stop Ring 18
Sliding gear for spindle 23/2 -6
Spindle high speed Pinion 23/3 -5
Card 16
Bearing 619/8
Bearing 608
Class I gear 23/3-1
Marketing 3 * 8
Grade I tooth shaft 23/3-2
Bearing 6000
Cylinder pin 3 * 14
File position 65/2
1
2
1
2
2
2
2
1
2
2
1
1
4
1
1
1
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1
2
2
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57
58
59
60
61
62
63
1
1
1
1
1
1
1
1
1
1
KCY-65/2WDO Motor
Pulling knob 140
O-ring φ 39 * 1.9
Stop ring 34.5 * 40.5 * 1
Pulling 140
Hegonal screw M4 * 10
Bearing 60/28
Inner card 52
Card 28
Ball head plunger M8 * 15
Spindle 23-3
NO. Parts name QTY

1 7 1 8
1
2
3
4
5
6
7
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26
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32
33
34
35
36
37
38
39
40
41
42
43
44
Hegonal screw M4 * 20
Left bar 16-19
Guide board 16-19ZC
Stainless steel large flat head screw M5 * 8
Right bar 16-19
Hegonal screw M6 * 12
Teeth 12 * 14 * 250(M2)
Frame 19ZC
Hegonal top silk M4 * 14 in flat head
E-card 15
Roller pads 17 * 30 * 0.5
Bearing 6903
Card 18
Lift gear 16-19
Composite bearings 26 * 30
Lift shaft 16-19
Marketing 5 * 14
Handlebar connector MT2-10
Blade handle, 11-19.
Outer hexagonal screw M10 * 110
Button head SKT-20
Hose connector M12 * 1.5
Bottle screw M5 * 12
Copper nose OT 1.25 -4
Round Cross Screw M4 * 8
Waveform gasket M4
Pad M4
Fold proof connector M12 * 1.5
Power cord 3 * 1.0 * 2.5 M
Panel Box 19
Parameter Panel KCY-19
Stainless steel screw M3 * 20
Nut M3
Circuit board SCYXLB-202-102
Button Panel 19DGN
Speed control knob KN-8D
Switch KCD4(red dot)
Fuse MF-527
Stainless steel large flat head screw M3 * 6
Electromagnetic switch KJD17
Button switch AB6-M
Hegonal screw M4 * 10
Disk CX-202 * 103 * 45
Hegonal screw M8 * 22
NO. Parts Name QTY
KCY-65/2WDO Stand
8
1
1
2
1
3
1
1
6
1
1
1
1
1
1
1
1
3
3
3
3
1
2
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
4
1
1
4
1
4

1 9 2 0
NO. Parts name QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Right-angle hose connector M16 * 1.5
Hegonal screw M5 * 16 in semicircle
Cover 100/3
Horizontal 10 * 10 * 29
Stator shell 1780
Brush frame 1780
Carbon Brush 1780
Round Head Cross Screw M3 * 6 Copper
Bypass 1780
O-ring φ 25.8 * 1.8
Top cover 1780
Hegonal screw M5 * 40
Horizontal instrument φ 14.8 * 6
Loose nut M4
Pad M4
Breeze 1780
O-ring φ 28 * 1.8
Bearing 6001
Rotor KCY-100 / 3
Bearing 6000
Hegonal screw M4 * 100
Interior 1780
Insulation sleeve φ 8 * 14.5
Stator KCY-100 / 3
Bearing 629
Class II tooth axis 100-4
Marketing 3 * 6
Class II gear 100-3
Bearing 608
Hegonal screw M5 * 45
Gear box 25.
Oil seal φ 22 * 35 * 7
Bearing 6904
Host Low Speed Gear 178-5
Stop Ring 18
Main engine sliding gear 178-4
Main engine high-speed Pinion 178-3
Card 13
Roller pin bearing HK1010
O-ring φ 85 * 1.8
Middle cover 25
Oil seal φ 12 * 24 * 7
Bearing 608
Class I gear 100-1
Marketing 3 * 6
Class I tooth axis 100-2
Bearing 608
Cylinder pin 4 * 12
Cylinder pin 5 * 15
Cylinder pin 3 * 9
Dial-in card 1780-3
Dialing knob 1780
O-ring φ 20 * 3
54
55
56
57
58
59
60
61
62
63
64
Deck 1780
Hegonal screw M5 * 10
Inner card 52
Bearing 60/28
Card 28
Ball head plunger M8 * 15
Hegonal screw M5 * 120
Hegonal top silk M6 * 20 in flat head
Swallowtail slot iron strip 100/3
Adjustable wrench M8 * 63 * 25
Spindle 100/3
NO. Parts name QTY
1
4
1
1
1
2
1
1
2
1
1
4
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
KCY-100/3WDO Motor

2 1 2 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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21
22
23
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43
44
Hegonal screw M4 * 20
Left bar 16-19
Right bar 16-19
Guide board 16-19ZC
Stainless steel large flat head screw M5 * 10
Hegonal screw M6 * 12
Teeth 12 * 14 * 250(M2)
Frame 19ZC
Top wire M4 * 14
E-card 15
Roller pads 17 * 30 * 0.5
Bearing 6903
Card 18
Lift gear 16-19
Composite bearings 26 * 30
Lift shaft 16-19
Marketing 5 * 5 * 14
Handlebar connector MT2-10
Knife handle 11-19
Outer hexagonal screw M10 * 150
Button head SKT-20
Hose connector M12 * 1.5
Bottle screw M5 * 12
Pad M4
Waveform gasket M4
Copper nose OT 1.25 -4
Round Cross Screw M4 * 8
Fold proof connector M12 * 1.5
Power cord 3 * 1.5 * 2.5 M
Panel Box 19
Stainless steel screw M3 * 20
Parameter Panel KCY-19
Plastic nut M3
Circuit board SCYXLB-202-102
Button panel 19TS
Speed control knob KN-8D
Switch KCD4(red dot)
Button switch AB6-M
Fuse MF-527
Stainless steel large flat head M3 * 6
Electromagnetic switch KJD17
Hegonal screw M4 * 10
Disk CX-202 * 103 * 45
Hegonal screw M8 * 22
NO. Parts Name QTY
8
1
1
1
2
3
1
1
6
1
1
1
1
1
1
1
1
3
3
3
3
1
2
2
1
1
1
1
1
1
4
1
4
1
1
1
1
1
1
4
1
4
1
4
KCY-100/3WDO Stand