Cayken SCY-2550 User manual

OPERATING INSTRUCTION -6

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CONTENTS
Warning
Thanks To The Buyer
About This Manual
The Product Structure
Technical Parameter
Technical Characteristic Description
Preparation
Putting Into Operation
Friction Clutch
Mains Switch And Integral Over Current Protection
Gear Change
Oil Bath Advantage
Trouble Shooting
Maintenance And Repair
Warranty
Spare Parts List And Exploded drawing
....................................................................................................

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Operation Manual
WARNING
To prevent electric shock or fire, please strictly abide by the procedures in the operation
manual.
The machine only for the specialized persons, please do not let other people operate.
If any violation of the instructions operation and cause personal injury or machine
damage, our company disclaim all responsibility.
The machine can only maintain by the people who has the certification.
THANKS TO THE BUYER
Great thanks for buying the series of diamond drill of . Please read
operation manual and must pay attention to safety precaution.
The right operation, will make you fully feel our products superior performance.
Please put this manual in a safe place for future reference.
ABOUT THIS MANUAL
The machine model of the description in this manual:
1800(E) 2050(E) 2350(E )
The following model options in oil.
2550(E ) 2550C(E) 2550B(E) 2550BC(E)
3050(E ) 3050C(E) 3050B(E) 3050BC(E)
3550(E ) 3550C(E) 3550B(E) 3550BC(E)
4050(E ) 4050C(E) 4050B(E) 4050BC(E)
4550(E ) 4550C(E) 4550B(E) 4550BC(E)
5050(E ) 5050C(E) 5050B(E) 5050BC(E)
3050/3C(E) 3550/3C(E) 4050/3C(E) 4550/3C(E) 5050/3C(E)
Confirm the machine model according to the nameplate.

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THE PRODUCT STRUCTURE
1.Top
2.Column
3.Rack
4.Handle
5.Cover
6.Power switch
7.The stator shell
8.The middle cover
9.Gear box
10.Shift knob
11.Water tap
12.Principal axis
13.Regulating screw
14.Base (a.ordinary b.angle adjustable )
15.Lifting device
16.Lift handle
17.PRCD
18.Plug（a.CN b.GB c.EP d.US）

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For the continuous improvement of products, the company reserves the
right to change the technical data without prior notice .
TECHNICAL PARAMETER
TECHNICAL CHARACTERISTIC DESCRIPTION
The above series of drilling machine can only be installed on the frame to use.This machine
is applicable to the trained professionals to operate, in the rock, concrete, asphalt materials s-
uch as drilling or coring. If drilling diameter is morethan 250mm, you must use the high perf-
ormance expansion bolt. Diamond bit, is a hollow tubular drill at the front end of welding (or
sintering) up with diamond segments. If necessary, the cooling water can be collected through
a special device.
MOD. Rated voltage(V) Rated power(W) Rated frequency(Hz) The corresponding speed(rpm) Maximum drilling(mm)
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220~
110/220
110/220~
110/220~
110/220~
110/220~
3800
4000
4180
4350
4350
4350
4350
4650
4650
4650
4650
4650
4880
4880
4880
4880
4880
5180
5180
5180
5180
5180
5280
5280
5280
5280
5280
5380
5380
5380
5380
5380
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
50-60
180（7“）
205（8“）
235（9“）
255（10“）
255（10“）
255（10“）
255（10“）
305（12“）
305（12“）
305（12“）
305（12“）
305（12“）
355（14“）
355（14“）
355（14“）
355（14“）
355（14“）
405（16“）
405（16“）
405（16“）
405（16“）
405（16“）
455（18“）
455（18“）
455（18“）
455（18“）
455（18“）
505（20“）
505（20“）
505（20“）
505（20“）
505（20“）
1800 1800E
2050 2050E
2350 2350E
2550 2550B 2550QA
2550E 2550BE
2550BC 2550C
2550CE 2550BCE
3050 3050B
3050E 3050BE
3050BC 3050C
3050CE 3050BCE
3050/3C 3050/3CE
3550 3050B
3550E 3550BE
3550BC 3550C
3550CE 3550BCE
3550/3C 3550/3CE
4050 4050B 4050QA
4050E 4050BE
4050BC 4050C
4050CE 4050BCE
4050/3C 4050/3CE
4550 4050B
4550E 4550BE
4550BC 4550C
4550CE 4550BCE
4550/3C 4550/3CE
5050 5050B
5050E 5050BE
5050BC 5050C
5050CE 4050BCE
5050/3C 5050/3CE
700 100-700
680 100-680
650 100-650
600
100-600
570/890
100-570/890
490
100-490
480/750
100-480/750
100-440/650/870
390
100-390
440/600
100-440/600
100-410/580/800
340
100-340
340/530
100-330/500
100-330/500/660
290
100-290
300/470
100-290/430
100-290/430/580
280
100-280
280/420
100-280/420
100-280/420/550

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Note: when using electric tools, to avoid the risk of electric shock or fire, please
follow the rules for safe operation.
Please read carefully before operating the machine, keep this manual in a safe place.
1. Keep working place cleanb.An untidy working area will increase the risk of accidents.
2. Take ambient conditions into account.Do not expose power tools to rain.Do not use
power tools near gas source.
3. Protect yourself against electric shock.Avoid physical contact with earthed parts,e.g.
Pipes,heaters,ovens and fridges.
4. Keep children well away.Do not let unauthorized persons touch the cool or cable and
keep them well away from your working area.
5. Keep your power tool safely.Tools not in use should be kept in dry,locked locations and
away from children.
6. Do not overload your power tools.They will work better and more safely in the given
performance range.
7. Wear suitable working clothing.Do not wear loose clothing or jewelry,otherwise you
may be caught by moving parts.When working in the open rubber gloves and non-slip
shoes are recommended.Cover long hair with a hair net.
8. Connect a dust extraction facility to power tool if this is possible and satisfy yourself
that it is working properly.
9. Do not use the cable for any other purpose.Do not carry the tool by the cable and do
not use it to pull the plug from the socket.
10. Do not bend too far over.Avoid an abnormal body position.Make sure you are
standing safely and always keep you balance.
11. Take good care of you power tools.Keep them sharp and clean so that they work
better and more safely.Follow the maintenance instructions and information when
changing a tool.Check the cable regularly and have it renewed by a qualified expert if
it is damaged.Check the extension cable regularly and replace it if it is damaged.Keep
the handle dry and free of oil and grease.
12. Remove the mains plug from the power supply when not in use,before servicing and
when changing the tool.
13. Do not allow any tool spanner to remain on the tool.Before switching on,make sure
that spanners have been removed.
14. Avoid unintended startup.Do not carry any power tool which is connected to the
eletricicty while your finger is at the switch.Ensure that the switch is off before plug in .

15. When working in the open,use only authorized extension cable which are identified
for such use.
16. Always be alert,Observe your work.Proceed with care and do not use the power tool
if you can't concentrate.
17. Check your machine regularly.Before using the power tool again,you must check
carefully that protective devices or damaged parts are functioning correctly,that they
are not sticking,that no parts are broken,that all other parts are correctly and perfectly
fitted and that all other conditions which could influence the operation of the machine
are safe and correct.Damaged protective devices and parts should be repaired or cha-
nged at a customer service work shop,unless otherwise indicated in the operating in-
structions.Damaged switches must be replaced at a customer service workshop.Do
not use power tool if the switch can't be switched on or off.
18. Attention:For your good,please only use the accessories and additional equipment
fromoriginal supplier.The use of other accessories may cause damage to the tod and
the operator
Please follow the steps below,assemble and connect the core drill machine.You
can do this works with tools attached with the machine.
Step 1:Unwrap the package,check the machine and accessories according tothe
packing list.Satisfy yourself that the machine has not been damaged in transit.
Check that the voltage is the same as the voltage indicated on the rating plate.
Check all the parts according to the packing list.
Step 2:Electrical connection
According the European standard EN 61029-1 and IEC 1029-2-6,the electrical connection
of diamond core drills with water supply must be operated via a residual current device and
to a properly earthed socket.In accordance with these regulations,our products is fitted w-
ith an PRCD.This contains both RCD protection and under voltage tripping.The PRCD must
be switched on using the ON key after the power plug has been inserted into the socket .In
the event of a voltage drop,the PRCD will switch off and must then be switched on again
once the power supply has been reestablished.The rated current,i.e. The rated current for
the PRCD switch off,is 30 mA.
ATTENTION:You must make sure that the motor's switch is off when connecting
up the power supply.
ATTENTION:the PRCD must not lie in water.It must be checked for
perfect function at regular intervals by pressing the TEST key.
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PREPARATION

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ATTENTION:Use only clean water,as dirty water will cause the seals wear very
quickly.Max. Water pressure 3 bar.
ATTENTION:Do not operate the machine if the PRCD goes wrong.
Never operate a diamond core drilling machine without PRCD .
STEP 3 water connection.
Use the attached accessries “Quick connector”to connect the water hose to the water supply
system.
Step 4 Safety test
After having switch on the motor starts softly.Press “TEST” button on the PRCD,the motor
stop immediately.Press RESET button on the PRCD to supply electricity again.
PUTTING INTO OPERATION
1.Select suitable diamond drill bits.
Our products have 4 kinds of thread,only use suitable high quality diamondtools,
use sharp tools and ensure that the diamond segments are sufficiently larger than
the inner and outer diameter of the drill bit tube.Apply water-resistant grease to the
tool thread so that the tool can be easily loosened.Ensure that the radial run out at
the diamond segments of the drill bit is no greater than 1mm(eccentricity.)
2.Fix the rigs to the working place
Fixing methods:bolt fixing,vacuum fixing,bracing.The most common met-hod of
fixing is dowel fixing.Use metal bolt if possible.The diameterof the bolt must be at
least 12mm.With vacuum fixing,ensure there is a sufficiently great suction.Make
sure that the sealing ring are not worn out.Ensure that the rig is only rigid when the
sealing ring is relaxed via jack screws on the base of the rig.
Note: We strongly recommend the use of the expansion bolt is fixed, and as the
location of the expan-sion screwThe column is the best direction. the company
doesnot assume any responsibility for result from unfirn fixation.
3.start drilling
Fix the drill bit, connect the power and water supply, move adjusting tools, switch
on when the drill machine is no load, check the drill bit and sound, if everything is
fine, then open the water tap, the machine can start to drill when water flow from
the drill bit.
Take it slow when at first, when the drill bit cut in the wall, change to normal spe-
ed. Slow down when the drill machine run into steel.
Both mechanical and electronic protections exist in drill machine. When drilling,
if the motor is working, while the drill bit is not moving, means the drill bit need

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sharpened or feeding
speed is too fast, please pull out the drill bit then re-feed. If the motor stop when
drilling, please return on the machine and slow down the feed speed.
FRICTION CLUTCH
The integrated friction clutch protects operating personnel,whenthe machine and
the tool against high mechanical overloads,please ensure that the release time of the
clutch is not more than 3-4 seconds,otherwise wear and heat will increase rapidly.
MAINS SWITCH AND INTEGRAL OVER CURRENT PROTECTION
After having switch on the motor starts softly.If the machine is being overloaded,the
motor electronic switchs over to the pulsating operation for showing the operator the
overload.If the force is then not reduced,the motor switches off after a few seconds.After
switching the machine off and on again,the motor start again softly.Before switching the
machine on again,ensure that the drill bit can be turned easily and is not jammed in the
drill hole.The motor can bear highest on 260 Volt.Higher voltages however can cause irr-
eparable damages.Please note that when supply power via a generator,this does not ge-
nerate higher voltage peaks than 260V.
GEAR CHANGE
H
M
L
H
LH H
M
L L
Three ThreeTwo Two
Oil bath Gear change

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In order to improve the drilling efficiency, some models with three shift gear.
There are high, medium and low-grade, high speed file (H file) for small bits and soft
materials; medium file (M file) for medium bit and hard materials; low profile (L profile)
forDrill and hard materials.
Shift when the machine stops or will stop.
Shift in place. If the spindle does not rotate or there is some noise after starting up, the gear
may not shift in place. Turn off the machine immediately, and then shift the gear to proper
place, rotate the spindle back and forth (easy to shift) at the same time till shift in place.
Do not shift when the machine is full-speed operated, over load or stuck.
is for low speed, is for high speed and, is for medium speed. The drawing is for lowL H M
speed. Low speed to high speed, turn the knob clockwise, otherwise,anti-clockwise.
OIL BATH ADVANTAGE
Oil immersed type diamond drilling machine is a kind of drill for the reinforced concrete,
brick, stone, ceramic and refractory materials, It is Suitable for equipment installation, inst-
allation of water and electricity, tunnels and other construction, installation. Oil immersed
type diamond drilling machine gear oil has a very good pressure, when gear meshing fric-
tion surface temperature is high enough, It can react chemically with the gear surface, form
metal film strength strong critical shear, preventing gear surface wearing.
The friction losses, greatly improving the service life of the gear. The bearing capacity of
gear oil is high, is conducive to the tooth surface protection. At the high temperature it can
guarantee the reliable lubrication of the gear. Viscosity temperature performance is good
with the variation of working temperature, it ensures a sufficient liquidity at low temperat-
ure, ensure the liquid oil to the tooth surface and bearing friction loss, prevent,Injury. In the
high temperature viscosity does not decrease too much, can form a lubricating oil sufficie-
ntly thick enough.

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TROUBLE SHOOTING
Problems Cause Solution
Motor
does not
work
Power supply was cutted off,plug failed or loosed. Check the power supply,check the
plug and switch
Carbon brush jammed,or escaped from the commutator Resetting the carbon brush
PRCD protection works Press RESET button on the PRCD
PRCD goes wrong Change PRCD
Drilling
slowly
Drill bit worn out Change drill bit
Feeding pressure too low Use greater pressure
Drill bit segment were pasted by the chips
Clean drill bit with enough water
supply.Change to the next lower
gearstep.
Too high speed Use a greater pressure and next
lower gear.
Drilling through iron reinforcements Clean the bore hole with enough
water supply
Too much chip in the bore hole Check the ball valve,check the
water flow.
Less water supply or water leakage.Drill bit becoming
glazed
Resharpen the drill bit again by
SIC grindstone.
Drill bit
jam
Rebar chip or concrete block was jammed between the
tube and the core or the hole wall.
Switch the machine off,loosen the
drill bit by turning right and left
using a suitable wrench
Rig fixing not steady enough,it goes out of the original
position Refixing the rig
Too much gap between the column and the carriage Adjust the gap to better condition
Wall of
drill bit
wearing
quick
Drilling spindle does not straight Repair or change the spindle
Drill bit does not straight Change the drill bit
Abrasive chip can not be flushed out Set enough water supply
Water
supply
leakage
Rotary shaft seal worn out Change the rotary shaft seal

1 0
MAINTENANCE AND REPAIR
ATTENTION: You must remove the main plug from the supply socket before beginning
any maintenance or repair work.
Clean the machine with a dry or moist cheaning-rag and not with a jet of water. Make sure
that no water gets into the motor or the switch box. Ensure that the ventilation slots are always
clean. Clean and greases the spindle thread , too.
Oil bath gear
The gear oil should be changed after the first 300 hours of operation. Ensure that this work
is carried out in a specialist workshop, or proceed as follow: Clamp the machine vertically in the
vice. Remove the three hexagon socket screws. Take off motor and inter-mediate cover. Change
gear oil-use only original oil..To reassemble, proceed vice vesa and ensure that the shim ring is
on the front shaft.
ATTENTION: if gear oil leak, stop the machine immediately. Leakage of oil damages
the gear. Water sedring
If water escapes from the overflow hole on the water connection ring, the rotary shaft seals
must be replace immediately. This should only be done in an authorized specialist workshop.
Carbon brushes
The carbon brushes should be examined for wear after about 300 hours in operation, and
replaced if necessary. As with all other work on the motor, should only be carried out by an
electrician.
WARRANTY
We warrants all products manufactured or sold by it against defects in workmanship or
materials for period of 12 months from the date of shipment to the customer. Please contact
our factory or the authorized repair shop in your local area for replacement or repair of
defective parts.
This warranty does not cover normal wear and tear, overloading , non-compliance with the
operating instruction and intervention by unauthorized persons or the use of parts from other
companies.
※We don't take responsibility for accidents caused if that machine is not fixed by well

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Water seal 40 * 50 * 7
Hose faucet 200A-EU
Hegonal screw M5 * 18
Watershed 250B
Spindle 250A
Bearing 6202
Class II tooth shaft 250A-4(14)
Marketing 4 * 16
Class II gear 250A-3
Bearing 6001
Inner card 52
Bearing 3205
Gear box 250B-1
Hand-key pad 250A
Separation film 200A
Spindle gear 250A-5(14)
Flesh iron 200A
Curved bullet pad 200A
Iron Ring 200-1
Bearing 6202
Nut 200A
Middle cover 250B-1
O-ring φ 35 * 2
Hegonal screw M6 * 55
Pad M6
Pad M6
Cylinder pin 4 * 12
Bearing 6201
Class I tooth shaft 250A-2
Marketing 4 * 10
Class I gear 200A-1(7)
Bearing 6201
Bearing 6202
Rotor SCY-2550
Bearing 6201
Breeze 200A
Hegonal screw M5 * 105(half tooth)
Pad M5
Pad M5
Interior 200A
Stator SCY-2550
Insulation sleeve 200A
Hand 200 A.
Heptagonal top wire M6 * 6
Hegonal screw M6 * 35
Top 200A
O-ring φ 38 * 3.1
Bypass 200A
Carbon Brush 200A
Round Head Cross Screw M4 * 8(Copper)
Loose nut M5
Pad M5
Brush frame 200A
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Parameter Card SCY(70 * 50)
Stator hull 200A
Cross level screw M4 * 8
Brand 40-80
Button head SKT-10
Switch Box 200A-FS
Switch Box Cover 200A-FS
Hegonal screw M4 * 50(half tooth)
Electromagnetic switch KJD17
Fold proof connector M16 * 1.5
Leakage protector PD16
Power cord 3 * 1.0 * 3.5 M
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NO. Parts name QTY NO. Parts name QTY

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SCY-2550

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NO. Parts name QTY NO. Parts name QTY
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Water seal 40 * 50 * 7
Hose faucet 200A-EU
Hegonal screw M5 * 18
Watershed 250B
Spindle 250A
Bearing 6202
Class II gear axis 250A/2 -6(12)
Ball head plunger M8 * 15
Type II High Speed Gear 250A/2 -5
Stop Ring 18
Class II sliding gear 250A/2 -4
Type II low-speed gear 250A/2 -3
Card 16
Bearing 6001
Middle cover 250B-1
O-ring φ 35 * 2
Bearing 6201
Marketing 4 * 10
Class I gear 200A-1(7)
Class I tooth axis 250A/2 -2
Bearing 6201
Bearing 6202
Nut 200A
Iron Ring 200-1
Curved bullet pad 200A
Hand-key pad 200A
Spindle gear 250A-5(12)
Separation film 200A
Hand-key pad 250A
Cylinder pin 4 * 12
Cylinder pin 5 * 25
File plate 250A/2
Dialing knob 250B
O-ring φ 41 * 3.1
Stop ring φ 44
Pad M6
Pad M6
Hegonal screw M6 * 55
Gear box 250B-1
Bearing 3205
Inner card 52
Bearing 6202
Rotor SCY-3050CE
Bearing 6201
Breeze 200A
Hegonal screw M5 * 105(half tooth)
Pad M5
Pad M5
Interior 200A
Stator SCY-3050CE
Insulation sleeve 200A
Cross level screw M4 * 8
Stator hull 200A
Parameter Card SCY(70 * 50)
Brand 40-80
Brush frame 200A
Carbon Brush 200A
Round Head Cross Screw M4 * 8(Copper)
Pad M5
Loose nut M5
Bypass 200A
O-ring φ 38 * 3.1
Top 200A
Hegonal screw M6 * 35
Hand 200 A.
Heptagonal top wire M6 * 6
Button head SKT-10
Switch Box 200A-T-FS
Hegonal screw M4 * 50(half tooth)
Switch Box Cover 200A-T-FS
Hegonal screw M4 * 25
Electromagnetic switch KJD17
Speed adjustment label SCY
Fold proof connector M16 * 1.5
Round Cross Screw M4 * 6
Governor SCY20504050(A)
Speed control knob KN-8D
Leakage protector PD16
Power cord 3 * 1.5 * 3.5 M
NO. Parts name QTY NO. Parts name QTY
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SCY-3050CE

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Water seal 40 * 50 * 7
Hose faucet 200A-EU
Hegonal screw M5 * 18
Watershed 250B
Spindle 250A
Bearing 6202
Class II tooth axis 250A/3 -6(12)
Ball head plunger M8 * 15
Type II High Speed Gear 250A/3 -5
Stop Ring 18
Class II sliding gear 250A/3 -4
Type II low-speed gear 250A/3 -3
Card 16
Bearing 6001
O-ring φ 35 * 2
Middle cover 250B
Bearing 6201
Class I gear 200A-1(7)
Marketing 4 * 10
Bearing 6201
Class I tooth axis 250A/3 -2
Bearing 6202
Nut 200A
Iron Ring 200-1
Curved bullet pad 200A
Flesh iron 200A
Spindle gear 250A-5(12)
Separation film 200A
Hand-key pad 250A
Gear box 250B
Bearing 3205
Inner card 52
Hegonal screw M6 * 55
Pad M6
Pad M6
Cylinder pin 4 * 12
Stop Ring 44
O-ring φ 41 * 3.1
Cylinder pin 5 * 25
Dialing knob 250A
File plate 300A/3
Bearing 6202
Rotor SCY-3050 / 3CE
Bearing 6201
Breeze 200A
Hegonal screw M5 * 105(half tooth)
Pad M5
Pad M5
Interior 200A
Insulation sleeve 200A
Stator SCY-3050 / 3CE
Stator hull 200A
Parameter Card SCY(70 * 50)
Carbon Brush 200A
Round Head Cross Screw M4 * 8(Copper)
Hegonal screw M6 * 35
Hand 200 A.
Heptagonal top wire M6 * 6
Top 200A
O-ring φ 38 * 3.1
Bypass 200A
Loose nut M5
Pad M5
Brush frame 200A
Brand 40-80
Cross level screw M4 * 8
Button head SKT-10
Switch Box 200A-T-FS
Switch Box Cover 200A-T-FS
Hegonal screw M4 * 50(half tooth)
Hegonal screw M4 * 25
Electromagnetic switch KJD17
Speed adjustment label SCY
Fold proof connector M16 * 1.5
Round Cross Screw M4 * 6
Round Cross Screw M4 * 6
Speed control knob KN-8D
Leakage protector PD16
Power cord 3 * 1.5 * 3.5 M
NO. Parts name QTY NO. Parts name QTY
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
1
2
2
6
1
1
1
1
2
2
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79

1 6
SCY-3050/3CE