CBC 8806 User manual

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User’s Manual
UNINTERRUPTIBLE POWER SUPPLY
R

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Caution
Please strictly comply with the manual operation instruction, and keep the
manual well. Make sure to read the manual carefully before use!
Non-professional technicians are prohibitted to open the unit casing incase of
electric shock, as the input and output of the unit have high voltage, it may endanger
your safety.
Make sure the unit connect with ground well when installing .
Close up all switches for 5 minutes before opening the unit casing for
maintenance.
Do not touch the electrolyte flooded from the damaged battery, as the
electrolyte is corrosive.
The unit battery should keep same brand and same type. Forbid mixed-using
different battery from different manufacturers.
The unit is class “A” product, it may cause radio interference on environment.
Do not try to change the unit configuration, it may affect the unit performance.
Operate the unit within the specified voltage range. Prevent unit from
insolation, drenching or shaking.
Do not install the unit in the environment of flammability, explosibility or
corrosiveness and electric dust.
Only professionals can instll and maintain the unit.

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Content
1 SYSTEMS ..................................................................................................................... 5
1.1 BRIEF INTRODUCTION...................................................................................... 5
1.2 SYSTEMS CONFIGURATION .............................................................................. 5
1.3 Working Mode...................................................................................................... 6
1.4 Function and Features ............................................................................................ 8
1.5 Technical Specification .......................................................................................... 8
2 INSTALLATION...........................................................................................................10
2.1 Environment Selection..........................................................................................10
2.2 Placement............................................................................................................10
2.3 Unpacking...........................................................................................................10
2.3.1 Accessories................................................................................................11
2.3.2 The items of UPS specification should be checked..........................................11
2.4 Dimension of structure and instruction....................................................................11
2.5 The selection of Air switch and connecting wires......................................................12
2.5.1 The selection of air switch...........................................................................12
2.5.2 The selection of connecting wires .................................................................13
2.6 Instruction of input and output terminal...................................................................13
2.7 Installation instruction of single unit .......................................................................14
2.8 Installation introduction of hot standby in series connection.......................................14
2.8.1 Make the slave UPS connected to the master UPS’s input bypass, then become a
hot standby system. See sketch map2.4..................................................................14
2.8.2 Cable connection of hot standby...................................................................15
2.8.3 work pinciple of hot standby........................................................................15
2.9 Inspection of installation .......................................................................................16
2.9.1 Inspection of UPS.......................................................................................16
2.9.2 Electric inspection ......................................................................................16
3 ON/OFF OPERATION...................................................................................................16
3.1 Preparation before switching on the UPS.................................................................16
3.2 Starting steps of single UPS...................................................................................17
3.3 Steps of switching off single UPS...........................................................................17
3.4 Hot standby system starting steps...........................................................................17
3.5 Shutting off steps of hot standby system..................................................................17
3.6 Emergency turn off steps of UPS.........................................................................17
3.7 Maintenance operation steps..................................................................................18
4 Operation of front panel..................................................................................................18
4.1 The structure & function of front panel....................................................................18
4.2 The instruction os setting.......................................................................................19
4.3 Display content....................................................................................................19
5 Communication Interface................................................................................................22

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5.1 RS232 instructions ...............................................................................................23
5.2 RS485 Instructions ...............................................................................................23
5.3 USBinstructions:..................................................................................................23
5.4 Dry Contact instructions........................................................................................23
5.5 SNMP instructions ...............................................................................................23
5.6 EPO interface......................................................................................................24
6 Daily Maintenance.........................................................................................................24
6.1 Battery use and maintenance..................................................................................24
6.2 UPS maintenance.................................................................................................24
6.3 Safe Step Maintenance..........................................................................................24
6.4 Troubleshoot........................................................................................................25
6.5 package, shippment and storage..............................................................................26
6.5.1 package.....................................................................................................26
6.5.2 shippment..................................................................................................26
6.5.3 storage......................................................................................................26

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1SYSTEMS
1.1 BRIEF INTRODUCTION
DSP series UPS are mainly applied to computers, data center, administration
center of networks, precision instruments ect. providing high reliable AC
uninterruptible power supply.
The UPS, equipped with dual-conversion design with output isolation
transformer and advanced complete digital control technology, keep on providing the
load with clean uninterruptible power with stable voltage and frequency when the
mains off.
1.2 SYSTEMS CONFIGURATION
INVPFCRECFITER
Bypass input
AC input
Battery
DSP series UPS is composed of input & output switches, input & output EMI
filter, rectifier, inverter, output transformer, static switches, battery, maintenance
bypss switch ect.
The main circuit of input power through air breaker input, and get into rectifier
unit by input EMI filter.The rectifier transfer AC power to DC power then get into
PFC circuit to improve UPS input power factor.The partial circuits adopt time delay
soft-start and PFC control technology improving system’s impact resistance and input
power factor and greatly decreasing the harmonic pollution when UPS come back to
energy grids and making UPS use power much better.
Battery connection gets through the switch and contactor, and boost upto DC Bus

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voltage by PFC. The contactor pull in only when the DC Bus voltage reach upto a
certain value. The battery supply DC power to inverter via the PFC circuit.
Bypass input power through air breaker input, and control output by static bypass
switch.
The whole systems adopts complete digital DSP control. All of UPS inverter
control, phase synchronization, input rectifier control and logic control ect adopt DSP
digital signal manager, which has high precision, fast speed, easy circuit and high
reliability.
The systems has the following working modes.
1.3 Working Mode
lNormal working mode
INVPFCRECFITER
Bypass input
AC input
Battery
Figure1.1 Normal working mode
Figure 1.1,when the AC is normal, the AC will pass the UPS through rectifier
and inverter and the UPS will output pure and stable AC power to the load. At the
same time, the UPS charges the battery.
lBattery working mode
INVPFCRECFITER
Bypass input
AC input
Battery
Figure1.2 Battery working mode

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Figure 1.2,When AC is abnormal or inverter failure, the UPS input rectifier is
off and the DC power from battery is supplied to inverter through static switch and
then output pure and stable AC to load. At the same time, UPS stops charging the
battery.
lBypass working mode
INVPFCRECFITER
Bypass input
Battery
AC input
Figure1.3 Bypass working mode
Figure 1.3 ,when the inverter is abnormal,for example, overload,over
temperature, short-circuit or failure, UPS will turn off the inverter automactially and
turn on the bypass static switch and then the bypass will supply the power to load. At
the same time, UPS is uable to provide uninterruptible power to the load and the
power is just supplied by AC from the bypass.
lMaintenance working mode
INVPFCRECFITER
Battery
AC input
Bypass input
Figure1.4 Maintenance working mode
Figure 1.4,when the UPS is needed to be repaired, in order to make sure
continous power supply to the load;the UPS has to transfer to the bypass working
mode and please turn on the maintenance bypass switch and turn off the UPS input

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switch, ouput switch and battery switch and then the UPS is transferred to
maintenance working mode, see the arrow in the figure; it is safe to repair the UPS as
there is no power inner the UPS at this time.
1.4 Function and Features
1.Advanced DSP digit control technology
the inverter control, phase synchronization, input redtifier control, logic control ect…
all adopts DSP digit signal technology with high precision, high speed, high
reliability.
2.High input power factor,green energy-saving power
Input power factor reaches up to 0.99; input current total harmonic distortion
THDI<5%;
3.Wide input voltage and frequency range
4.Excellent network monitor function
With RS232,RS485,SNMP,USB,dry contact interface port available, support
TCP/IP protocol
5.Big LCD display
6.Perfect protection
UPS has input low / over voltage protection, output low / over voltage
protection,overload protection, short-circuit protection, overheat protection; ECO
protection, surge protection ect.
7.Cold start and AC start functin
When there is no AC, UPS can start by the battery set; or when there is no
battery, UPS can start by AC; when AC returns, UPS starts automactically
8.Easy for maintenance
with manual bypass maintenance design; when the UPS is in repair, the UPS can still
supply power to the load.
1.5 Technical Specification
Model 8806 8810 38810 38815 38820 38830
Rated capacity 6KVA 10KVA 10KVA 15KVA 20KVA 30KVA
Working mode and principle Online, static bypass switch(uninterruptible transfer), double conversion
Configuration Single phase input , single phase
output Three phase input and single phase output
Input power factor >0.99 >0.95Rectifier
input Rated voltage 220VAC 380/400/415VAC

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Input voltage range 120V-160V at half
load;160V-280V at full load 210V-280V at half load; 280V-485V at full load
Rated frequency 50Hz/60Hz
Input frequency range
40—70Hz
Current harmonic
distortion <5% ——
Soft start 0~100% 15—20sec
Input voltage range 187~253V
Bypass
input Frequency trace range
±5%
Floating voltage 220VDC
Charge current 8A
charge
protection Input/output over voltage protection, short-circuit protection, over temperature protection
ect.
type Maintenance-free sealed lead-acid battery
quantity 16pcs of 12V battery connected in serialbattery Rated battery voltage
192VDC
Power factor 0.8
phase L+N+G
Rated voltage 200/208/220/230/240VAC
Rated frequency 50Hz/60Hz, settable
Frequency precision <±0.1Hz(in battery mode)
Voltage precision <±2%(stable)
Output current crest 3:1
Wave distortion Linear load<3%
Overload capacity 105%~125%load for 10min ;125%~150%load for 1min;
>150% load for 1s
AC ouput
Transfer time AC—battery:zero transfer;bypass—inverter:zerotransfer
AC abnormal Interval for 4S,beep for 1S;after 1min, beep stops automatically
Battery low voltage Interval for 1S,beep for 1S;beep continously
Overload alarm Interval for 4S,beep for 2S;beep continously
Alatm
Failure alarm Continuous beeps
display LED+LCD
Protection function Ouptut short-circuit, overload, ouput over voltage or low voltage, battery low voltage, over
temperature
Communication port RS232,USB(Standard),RS485,SNMP(Optional)
Operationtemperature
0~40℃
Relative humidity 0~90% (non-condense)
Cooling Intelligent fan speed adjustable
Noise dB <55 -1M-<60-1M
System
Input/output Terminal
Surge protection IEC60664-1 grade protection
others Electromagnetism
compatibility Comply with GB7260.2-2003
configuration Tower type, IP30
Weight(Kg) 65 120 150 160 280 300Weight
and
packing Dimension(W×H×
D)mm 260×700×
545 330×940×
670 350×1030×
810 400×1150×860 520×
1160×
910
The specifications may be changed without prior notice!

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2INSTALLATION
2.1 Environment Selection
◆Working Temperature:0-40℃
◆Storage Temperature:-40-70℃(without battery)
-20-55℃(with battery)
◆Relative humidity:5%~95%,Non condensing
◆Altitude:1500m,appeal to GB3859.2-93
◆The tolerance of uprightness:No vibration, bumps and the vertical gradient
should be no more than 5 degrees.
UPS installed environment should be adequate ventilation, cool, low humidity
and no dust. Recommended working temperature is 20~25℃, humidity is about 50%.
UPS should work in the place with the altitude below 1000m; When the altitude
is above 1000m,we recommend to operate UPS according to below descending table.
Altitude(m)
1500 2000 2500 3000 3500 4000 4500 5000
Descending
coefficient
100%
95% 91% 86% 82% 78% 74% 70%
2.2 Placement
The provided AC power capacity must meet the requirement of UPS normal
working. Please use unique air switch for input and output connection
Install UPS as close as possible to the utility power outlet.
The floor board of UPS installed place should be good enough to support the
weight of UPS. Any dangerous installation is forbidden.
No storage of flammable, explosive and other dangerous goods in the place and
there must have fire equipment
Keep good ventilation around UPS, don’t obstruct the cooling channels.
Keep each side of the UPS at least 1 meter away from the wall so that there have
a enough space for future maintainance and operation.
Recommend professional to manage the UPS house and stop the entery of
non-related people.
2.3 Unpacking
Before unpacking, inspect if the packaging is damaged during the transport and
if it is the correct model you ordered. After unpacking, check if all the accessories are

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included and if the real product is right.
2.3.1 Accessories
User manual, 1pc;
CD for monitoring software, 1pc;
Cables for RS232 and USB interface, each 1pc;
2.3.2 The items of UPS specification should be checked
UPS Capacity;the voltage of input and output、frequency;the phase of input and
output;battery voltage.
2.4 Dimension of structure and instruction
ENTER
ON/OFF
SCREEN
ESC
LINE BYPASS BAT. INV. FAULT
Figure2.1 Drawing of structure
As the UPS has the ventilation holes in the front side, back side, right side and
left side as long as the bottom, please make sure there is enough space so that the air
can flow.

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RS232
USB
EPO(Emergency Power OFF)
fan
Parallel Port
Output Breaker
Manual Bypass Breaker
AC Breaker
Bypass Breaker
Battery Breaker
Intelligent Slot
Front Panel
PARALLEL PORT
SINGLE
MODE
INTELLIGENT SLOT
RS232
USB
485-
485+
GND EPO.
FAULT
OVER LOAD
BYPASS
ACFAULT
BAT. LOW
PARALLEL PORT
SINGLE
MODE
INTELLIGENT SLOT
RS232
USB
485-
485+
GND EPO.
FAULT
OVER LOAD
BYPASS
ACFAULT
BAT. LOW
INPUT
NLJP2JP1N L
OUTPUTBYPASS
E
PE
E
PE BATTERY
+ -
ENTER
ON/OFF
SCREEN
ESC
LINE BYPASS BAT. INV. FAULT Free Contact
Terminal
Figure2.2 Layout of full unit
2.5 The selection of Air switch and connecting wires
The wires for different capactity of UPS should be with different grade,
unsuitable wires or air switch will easily bring dangers. The principle of selection are:
3-5A/mm2for middle and small size UPS, 2.5-3A/mm2for big power UPS. Meantime,
we should consider to control the max voltage drop no more than 3V.
There have input neutral wire for bypass and output neutral wire for UPS power
in the UPS midline system. For three phases in and single phase out UPS, the
cross-sectional area of input null line should be 1.5-1.7 times of phase line.
There have groundings for safe protection and lightning protection in the UPS
systerm, their cross-sectional area should be 0.5-1.0 time of phase line and no smaller
than 6mm2
2.5.1 The selection of air switch
POWER
KVA
Input voltage
VAC
Output voltage
VAC
Input
Max.current(A)
Output
Max.current(A)
Input air
switch (A)
Output air
switch (A)
4220 220 32 18 50 32
6220 220 44 27 63 40
8220 220 55 36 80 50
10 220/380 220 66 45 100 63

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15 380 220 94 68 125 100
20 380 220 122 90 150 125
30 380 220 177 136 200 160
Note: Forbid to use creepage protection type switch
2.5.2 The selection of connecting wires
4KVA
6KVA
8KVA
10KV
A10KVA(3:
1) 15KVA(3:
1) 20KVA(3:
1) 30KVA(3:
1)
Model Wire
mm2
Wire
mm2
Wire
mm2
Wire
mm2
Wire
mm2Wire
mm2Wire
mm2Wire
Mm2
Input 6810 16 66816
By-pas
s
66810 10 16 25 35
Output
66810 10 16 25 35
Battery
6810 10 10 16 25 35
Neutral
6810 16 10 16 25 35
Earthin
g
66666668
Note:The real wires should be no smaller than the figures in above table。
2.6 Instruction of input and output terminal
The terminal is on the rear panel, see below figure for details on terminal plate:
NLJP2JP1N L EE + -
INPUT OUTPUTBYPASS PE
PE BATTERY
Figure2.3 Single phase 4~10K terminal drawing
Figure2.4 three phase in one phase 10K/15K/20K out terminal drawing

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2.7 Installation instruction of single unit
E L -+ EN JP1 JP2 L N
Figure2.5 Single phase 4~10K terminal connection drawing
Figure2.6 three phase in one phase out 10K/15K/20K terminal connection drawing
1)JP1,JP2 must be short connected with 10mm2 wire when operate a single UPS.
2)Anode, cathode of battery and live wire, neutral wire cannot be connected in
reverse.
2.8 Installation introduction of hot standby in series connection.
2.8.1 Make the slave UPS connected to the master UPS’s input bypass,
then become a hot standby system. See sketch map2.7
Master UPS
AC input Load
INVREC
Bypass
UPS
Slave
Figure2.7
AC
INPUT
LOAD
Battery

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2.8.2 Cable connection of hot standby
NLJP2JP1N E
+ -
LEE L -+ EN JP1 JP2 L N
Slave UPS Master UPS
AC input Battery1 Battery2 Load
Figure2.8 Single phase hot standby connection diagram
Figure2.9 Three phase hot standby connection diagram
Connect the neutral,line,earth of the mater and slave in parallel,and make the
output line of slave connected to input of the master(JP2)(JP2), and ouput neutral
and earth in prallel,and loads will be at the ouput of the master
2.8.3 work pinciple of hot standby
Normal work mode:
Master UPS
Slave UPS
Load
AC input REC
REC
INV
INV
Bypass
Bypass
Load
Figure2.10 Nomal work flow
Figure 2.10 stands for system normal,power is supplied by the master UPS,and

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the slave UPS works at “0” load status.Once the master UPS is failed,the master
will transfer to bypass and then the slave UPS provides the power.
See Figure 2.11
Load
Slave UPS
Master UPS
AC input REC INV
Bypass
Bypass
REC INV
Figure2.11 Master UPS abnormal work flow
2.9 Inspection of installation
2.9.1 Inspection of UPS
After UPS installation,plz do the necessnary inspections below:
Whether the UPS trucke brake fixed or steady or skew.
Whether the UPS scraped or hit damage.
Whether there is sundries around the UPS body or around it.
2.9.2 Electric inspection
After UPS switching finished,plz inspect following items:
The input and output switching is ok and the in and out terminals are canonical
Make sure the input and ouput connected cable steady,phase series correct and
mark complete.
Make sure battery cable connection fastened,polarity normal and battery setted
steady.
Make sure the cable laying of system cononical , neat and easy for future
inspection and extendable.
3ON/OFF OPERATION
3.1 Preparation before switching on the UPS
Reconfirm the all connection and power supply are right.
Inspect the input voltage and frequenct are within the range.

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All UPS switches are at off mode.
3.2 Starting steps of single UPS.
Turn the input AC switch.The power supply board starts to work and the LCD
will display “LINE”and “BAT”lights on,reminding to select the language and going
into standby status.
Turn on battery switch and UPS recharges the batteries with small current.
1) UPS Starting .Long press ON/OFF button above 1second ,LCD
display“starting in process,plz wait…”,about 10seconds later on,UPS transfer to
inverter output and “INV”light on,“BAT”off。
2) Turn on bypass switch.
3) Turn on output switch
3.3 Steps of switching off single UPS
1) Shut off output switch.
2) Shut off the UPS.Long press ON/OFF button above 1second。
3) Shut off battery switch.
4) Shut off bypass.
5) Shut off AC input switch
3.4 Hot standby system starting steps
First start the slave UPS(the Standby UPS.Start steps are the same as turn on
single UPS
Then turn the master UPS. Start steps are the same as turn on single UPS.
3.5 Shutting off steps of hot standby system.
●Turn off the master first. Turn off steps as the as single UPS.
●Then turn off the slave UPS. Turn off steps as the as single UPS.
3.6 Emergency turn off steps of UPS.
When meet emergency affairs,must shut off all power supply at once and shut all
the switches at the same time.

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3.7 Maintenance operation steps
This steps must be done by pforessional people, otherwise it’s accounto your
responsibility for any cost.
Turn off the inverter. Long press the ON/OFF above 1 second,and UPS will
transfer to bypass and bypass light on.
1) Open the rear cover board of the breaker,turn on the manual bypass breaker.
2) Shut off UPS input, battery switch,byapss switch and ourput switch.
3) Operate relative maintanence of UPS
4) Turn onthe output switch.
5) Turn on the bypass switch,input switch,battery switch and bypass light will be
on.
6) Shut off manual maintenance switch.
7) Switch on the inverter.Long press ON/OFF button above 1s, and 10s later,
UPS goes into normal working status.
4Operation of front panel
4.1 The structure & function of front panel
(2)
(3)
(7)
(8) (9)
(10)
(6)
(5)
(4)
(1)
FAULT
INV.
BAT.BYPASSLINE
ESC
SCREEN
ON/OFF
ENTER
(1)LCD display screen.Display the working parameter and status of the UPS.
(2)Bypass output indicator (green).It will light when UPS output is in bypass
model.
(3)Main power input indicator (green).It will light when main power is normal.
(4)Battery is working (yellow).It will light when UPS is powered by batteries.

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(5)Inverter output indicator (green).It will light when the Inverter is working
and outputing.
(6)Error alarm indicator (red).It will light with alarm when UPS is failure.
(7)“Back”Press this button to back to last step or exit,or cancel the seeting of
parameter.
(8)— “Screen”.To view and choose the functions or items.
(9)— “Enter”.This button is to confirm where the cursor points or the setting of
parameter.
(10)— “ON/OFF”.Press it over 1 second,the UPS will start or turn off.
4.2 The instruction os setting
Choose the language:
When UPS is in “Sleep”model,press “ENTER”to enter the main page,press
“Screen”and choose “System setting”,then press “Enter” to choose “Languanse
setting”,after chose the Language that you need,press ENTER to confirm.
4.3 Display content
1) Turn on the A/C input switch,LCD will display as below.
3 seconds later,the system will enter the“language setting”page
GREEN POWER
ON-LINE UPS
LANGUAGE SELECT:
ENGLISH

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If you don’t select the language the language, the system will set the language as
Chinese automatically, and enter “Sleep”model.
2) Press the ON/OFF button for over 1 second, UPS will enter start model.
3)10 seconds later, UPS will transfer to Inverter output, the “sleep” model
becames “main power model”
4)Press ”Enter”to enter “Function Menu”
5)Select “parameter setting”and press “Enter”to check parameters
O/P VOLT :000 V
O/P FREQ:00. 0 HZ
O/P LOAD:000 %
MODE:STANDBY
UPS
UPS TO ON
IN PROGRESS
PLEASE WAIT
STATUS
SEAUP
MODEL INFO
OUTPUT DATA
INPUT DATA
BATTERY DATA
DC LINK DATA
This manual suits for next models
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