CDI CD52 Bandit User manual

1801 North Juniper Avenue
Broken Arrow, Oklahoma 74012 U.S.A.
[phone] worldwide
www.pigging.com
[email protected]
CD52 Bandit
Non-Intrusive Pig Passage Signaler
(ATEX-IECEx Cercaon)
USER GUIDE

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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Informaon in this document is subject to change without noce and
applies only to the version of soware, hardware, or rmware described
on the tle page.
The soware, hardware, and rmware described in this document are
designed, manufactured and wrien by CDI. The soware and rmware
© 1999–2010 CDI with all rights reserved.
The CD52 product is covered under United States Patent No. 6,489,771 B1
The TRAXALL family of transmiers is covered under United States
Patent No. 9172406.
This document © 1999, 2017 CDI. All rights reserved.
Document Number 89-03-0066-00
Revision 24 July 2017
TAG FOR CD52 BANDIT 81-05-0080 (STANDARD)

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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WARNING
Any operaon involving work on pipelines containing gases or liquids
under pressure is potenally hazardous. It is necessary, therefore, to
follow correct procedures in the use of this equipment to maintain
a safe working environment.
No person should use this equipment unless fully aware of potenal
hazards of working with pressurized pipelines and trained in the
procedures stated in this manual.
The purchaser of this equipment is responsible for the training
and competence of operators and the manner in which it is used.
Contact CDI immediately should any diculty arise
in the use of this equipment.
WARNING
Always use cauon when opening any CDI transmier
that has been in a pressurized environment.
It is possible for pressurized liquid or gas to leak into a transmier
and remain there even aer the transmier has been removed from
the pipeline.
Always point the transmier away from yourself or others when
opening a cover or end cap.
WARNING
Field repair of amepath-related components of these units
is not authorized

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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CONTENTS
INTRODUCTION ..................................................................................6
SETUP & OPERATION..........................................................................7
Power Opons ....................................................................................7
Power Conguraon Chart .................................................................8
Baery Installaon .............................................................................9
User Board Jumper Sengs .............................................................10
24 VDC & SCADA Connecons..........................................................12
Detecon Methods...........................................................................16
User Interface ...................................................................................19
INSTALLATION...................................................................................28
Standard and Stainless Steel Units ...................................................28
Armored Flex Cable Units .................................................................32
OPTIONAL EQUIPMENT ...................................................................33
Remote Indicator System (RIS) .........................................................33
Cathodic Protecon Base Mounng ................................................33
Heater...............................................................................................33
Heat Risers........................................................................................33
LineStat.............................................................................................34
Sunshade ..........................................................................................34
WARRANTY........................................................................................35
SERVICE & MAINTENANCE...............................................................36
GENERAL ARRANGEMENT DRAWINGS...........................................37
SYSTEM SPECIFICATIONS .................................................................45
PIG MAGNET MOUNTING................................................................47
ABOUT CDI ........................................................................................48

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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INTRODUCTION
*Contact CDI for customer-specied length
**CD52 Portable models are baery powered only and have no juncon
***Oponal conguraon for SCADA network communicaon (see next page)
INTRODUCTION
The CD52 Bandit is a computerized electronic device for non-intrusive
detecon of pipeline pigs equipped with either a permanent magnet or
22 Hz electromagnec transmier.
The Bandit accomplishes this by a proprietary and patented magnec eld
antenna array located in its base and aached to (or near) the pipeline.
This antenna array signals an on-board computer if and when a pig
passage has occurred.
When a pig passage is detected, the me and date of passage are recorded
into the on-board memory of the Bandit and displayed on an LCD screen.
In addion to the most recent pig passage me and date, the Bandit
remembers the dates and mes of the previous nine pig passages as well.
An operator may quickly and easily retrieve the dates and mes of the 10
most recent pig passages via the Bandit’s user interface.
The CD52 Bandit is available in several conguraons:
• Rigid stalk extension-mounted (“standard”)
• Extended ex-cable*
• Extended pipe*
• Portable**
• Stainless steel enclosed, ex-cable, extended-pipe, and portable
• 4-20mA Current Loop Interface***
24 VDC,
SCADA JUNCTION,
& 4-20mA OUTPUT
COMPUTER
& DISPLAY
BASE &
ANTENNA
STANDARD

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
SETUP & OPERATION
Power Opons
The Bandit in its standard conguraon can be powered for one year
on two new D-Cell alkaline baeries (see notes). However, many
customers choose to power the Bandit by supplying 24 VDC power.
In extreme cold temperatures, 24 VDC will be necessary to power the
Bandit as a small heang element opon (see pg. 33) is required.
Also, ATEX/IECEx guidelines require use of external 24 VDC power where
temperatures exceed +45°C.
See the Power Conguraon chart on the following page to determine
which power opon is required for your condions.
WARNING:
Always remove baeries before placing the unit into storage
and/or conguring for 24 VDC operaon. Failure to do so
may result in damage and may void warranty.
NOTE: If using baeries as a power source,
DURACELL® PROCELL (PC1300) D-Cell
alkaline baeries are required by ATEX and/or
IECEx standards to maintain system cercaon.
NOTE: Bandits with oponal 4-20mA Current Loop Interface
conguraon require 24 VDC power.
They cannot be powered by baeries.
EXTENDED PIPE
FLEX CABLE FLEX CABLE
w/STAINLESS
BASE
ENCLOSED
w/EXTENDED PIPE
PORTABLE
316 STAINLESS STEEL ENCLOSED
PORTABLE
w/STAINLESS
BASE
ENCLOSED
w/FLEX CABLE

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
Power Conguraon
Green indicates ATEX–IECEx cered temperature range

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
Baery Installaon
To install D-cell baeries:
1. Unscrew and carefully remove front cover
2. If old baeries are in place, pull cable-e release tab (use small
screwdriver or ngernail) to disengage cable-e.
3. Insert new alkaline baeries,
both with posive (+) side up.
NOTE: The baery cable es are releasable. Do not cut them.

CD52 Bandit (ATEX-IECEx Cercaon) User Guide
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SETUP & OPERATION
User Board Jumper Sengs
The CD52 Bandit user board contains a jumper block which has
been factory set for baery or 24 VDC power source, depending on
specicaon at me of order. If power source is to be changed (for
example, if your CD52 was ordered and shipped as a 24 VDC-powered unit
and you desire instead to operate it with baeries), you must re-set the
jumper as shown:*
Board Sengs for Baery Power
Set jumper to Pin 1.
NOTE: Set jumper before installing baeries.
*4-20mA Current Loop Interface models are pre-set for 24 VDC power and
cannot be recongured for baery operaon.