Centork CK Standart User guide

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Modular Design Electric Valve Actuators
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CK Standard & CKR- Start Up Guide

CK - Valve Actuation 2
CK Mechanical Switch Mechanism – Switch Testing 3
Test Feedback Switches 3
CK Mechanical Switch Mechanism – Basic Settings 5
Set Torque Limits 5
Set Position Limits 6
CK Additional Indication Drive – Switch Testing 8
Test Feedback Switches 8
CK Additional Indication Drive – Basic Settings 10
Set Torque Limits 10
Set Position Limits 10
Setting Local Position Disc 12
Setting Intermediate Switches 14
Setting the POT 15
Contents
CK actuators have been developed with over 20 years of experience
in actuation solutions. Our valve actuation products range from
standard mechanical actuators to advanced digital actuators with
integral controls.
Centork has an extensive product range catering for all industries.
Our actuation solutions deliver state-of-the-art performance, value
and reliability to the global valve industry. We can help you through
the process of product selection and specification from the
installation of a single actuator up to complex system integration.
With an international network of offices and distributors we can
fully support customer and end user requirements. Over 1,000
service technicians are employed by our company, partners and
representatives, providing the necessary worldwide infrastructure
to fully support actuators in the field.
CK – Valve Actuation
Worldwide coverage
Our extensive international network enables us to think globally
and act locally when it comes to supporting our customers. Centork
provides an efficient sales service, after sales commissioning and
maintenance support throughout the life of the actuator.
Global manufacturing
Product reliability and integrity are priorities in CK product
development. Our quality control teams source components from
suppliers throughout the world to ensure our customers always
receive first class actuation solutions.
Customer support
Centork provide service support solutions to maximise your
productivity and reduce your operational risk.
Information about this manual
The information and instructions included in this manual are
applicable for all CK Standard and CKRactuators. For information
or instructions on other CK Range actuators please visit
www.centork.com
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CK Mechanical Switch Mechanism – Switch Testing
Before following any of the setting instructions included in this
document it is important to pay attention to the warnings and
safety instructions included in PUB111-007 provided with the
actuator.
A 5mm Allen (Hex.) key and 1.0 x 5.5mm flat screwdriver are
required to perform testing of the CK Mechanical
Switch Mechanism.
Test feedback switches
WARNING: Isolate the main power supply and all control
and indication wiring before removing the Plug & Socket
cover.
1) Undo the four retaining cap screws on the switch mechanism
cover and remove the cover to show the switch mechanism.
2) Confirm the torque or limit switches are functional by
measuring the relevant feedback terminals on the plug
assembly (see below).
It is not possible to test a switch that is already actuated by the
mechanism (for instance, at the end of travel limits). To ensure
that all switches can be tested correctly, move the actuator to
a mid-travel position and confirm that none of the switches are
active before beginning the test procedure.
3) Test position switches in both directions using a flat screwdriver
to turn LS TEST (CW for open, ACW for close).
4) Link a continuity meter across the following pairs of terminals to
test each individual function.
N/C CLS – Normally Closed (break when active) Close Limit contact
for motor control
N/O CLS – Normally Open (make when active) Close Limit contact
for feedback indication
N/C OLS – Normally Closed (break when active) Open Limit contact
for motor control
N/O OLS –Normally Open (make when active) Open Limit contact
for feedback indication
INFO: It is important to recognise the rotation of the
exposed plug when performing actuator function
diagnostics. The central “U” locating point provides an
orientation reference for this testing procedure.
N/O OLS
N/C OLS
N/O CLS N/C CLS
19
18
17 16
15
14
12
13
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CK Mechanical Switch Mechanism – Switch Testing
Test feedback switches (cont.)
4) Test torque switches in both directions using a flat screwdriver
to turn TS TEST (ACW for open, CW for close).
5) Link a continuity meter across the following pairs of terminals to
test each individual function.
N/C CTS – Normally Closed (break when active) Close Torque
contact for motor control
N/O CTS – Normally Open (make when active) Close Torque
contact for feedback indication
N/C OTS – Normally Closed (break when active) Open Torque
contact for motor control
N/O OTS –Normally Open (make when active) Open Torque
contact for feedback indication
INFO: It is important to recognise the rotation of the
exposed plug when performing actuator function
diagnostics. The central “U” locating point provides an
orientation reference for this testing procedure.
N/C CTS
5
N/C OTS
9 8
N/O CTS
6
7
N/O OTS
10
11
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A
B
CK Mechanical Switch Mechanism – Basic Settings
A 5mm Allen (Hex.) key and 0.8 x 4mm flat screwdriver are
required to perform commissioning of the CK Mechanical Switch
Mechanism.
INFO: For CK Standard and CKRactuators, the required end
of travel action (torque or position) is determined by the
set of switches cabled to the controlling switch gear - refer
to actuator terminal plan and site field wiring.
Set Torque Limits
A Indicator/Adjustment Point
B Torque Cam Clutch Screw
COpen Torque Adjustment Point
DClose Torque Adjustment Point
EFactory Calibration Fixings
WARNING: Do not adjust the fixings or position of
the yellow torque indicator plates. These are factory
configured and should not be removed under any
circumstance.
1) Move the valve to a mid-travel position and loosen the Torque
Cam Clutch 1.5 turns using a flat screwdriver.
2) Adjust each Torque Cam to the desired value - between min.
(40%) & max. (100%) - by moving the cam using a screwdriver
on the adjustment point.
CAUTION: To avoid introducing an offset to the set
value when adjusting the torque trip limits. Ensure
the screwdriver remains perpendicular to the switch
mechanism faceplate.
3) Tighten the Torque Cam Clutch Screw once both torque trip
limits have been set.
CAUTION: Tighten the Torque Cam Clutch Screw until the
spring washer is fully deformed under the screw head.
C D
E
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CK Mechanical Switch Mechanism – Basic Settings
F
Set Position Limits
F OLS Indicator Window
G OLS Adjustment Screw
H Drive Clutch Shaft
I CLS Indicator Window
J CLS Adjustment Screw
1) Move the actuator to the valve CLOSED position using the
handwheel.
2) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Set” position as shown on the switch mechanism
faceplate.
3) The CLS Adjustment Screw must now be rotated to engage
the closed limit switch inside the switch mechanism. The CLS
Indicator Window will show one of four possible symbols.
Please refer to Figure 1 on page 7 for direction input.
4) Depending on where the mechanism is in the cycle, it is
possible that the switch will be approached from the wrong
direction, in this case it is necessary to move through the limit
and approach it from the correct direction. This avoids the
need to wind through the whole mechanism to reach the limit
position. The correct direction to approach the limit is shown
by the arrow next to the Adjustment Screw input.
5) Perform two checks to confirm the CLOSED limit position
switch has been engaged correctly.
a. The feel of the Adjustment Screw will noticeably change
providing more mechanical resistance at the switching
point of the contact.
b. Use a continuity meter on the appropriate terminals –
12 & 13 for motor control and 14 & 15 for indication
feedback to check the switch is engaged.
6) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Run” position as shown on the switch mechanism
faceplate.
7) Rotate the CLS and OLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.
CAUTION: This must be done or the limit will be lost when
the actuator is moved.
G
H
I
J
N/O OLS
N/C OLS
N/O CLS N/C CLS
19
18
17 16
15
14
12
13
N/C CLS – Normally Closed (break when active) Close Limit contact
for motor control
N/O CLS – Normally Open (make when active) Close Limit contact
for feedback indication
N/C OLS – Normally Closed (break when active) Open Limit contact
for motor control
N/O OLS –Normally Open (make when active) Open Limit contact
for feedback indication
CLSOLS
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CK Mechanical Switch Mechanism – Basic Settings
8) Move the actuator to the valve OPEN position using the
handwheel.
9) Using a flat screwdriver, depress the Drive Clutch Shaft and rotate
to the “Set” position as shown on the switch mechanism faceplate.
10) The OLS Adjustment Screw must now be rotated to engage the
open limit switch inside the switch mechanism. The OLS Indicator
Window will show one of four possible symbols. Please refer to
Figure 1 below for direction input.
11) Depending on where the mechanism is in the cycle, it is possible
that the switch will be approached from the wrong direction, in
this case it is necessary to move through the limit and approach it
from the correct direction. This avoids the need to wind through
the whole mechanism to reach the limit position. The correct
direction to approach the limit is shown by the arrow next to the
Adjustment Screw input.
12) Perform two checks to confirm the OPEN limit position switch has
been engaged correctly.
a. The feel of the Adjustment Screw will noticeably change
providing more mechanical resistance at the switching
point of the contact.
b. Use a continuity meter on the appropriate terminals – 16 & 17
for motor control and 18 & 19 for indication feedback to
check the switch is engaged.
13) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Run” position as shown on the switch mechanism
faceplate.
14) Rotate the OLS and CLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.
CAUTION: This must be done or the limit will be lost when
the actuator is moved.
Rotate the OLS/CLS Adjustment Shaft Clockwise. Rotate the OLS/CLS Adjustment Shaft Anti-Clockwise.
Rotate the OLS/CLS Adjustment Shaft in the direction shown next to the
Shaft input.
The limit switching point is near or made.
Figure 1.
CLSOLS
CLSOLS CLSOLS
CLSOLS CLSOLS
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CK Additional Indication Drive – Switch Testing
Test feedback switches
WARNING: Isolate the main power supply to the actuator
and remove the Plug & Socket cover.
1) Undo the four retaining cap screws on the switch mechanism
cover and remove the cover to show the switch mechanism.
2) Confirm the torque or limit switches are functional by
measuring the relevant feedback terminals on the plug
assembly (see below).
It is not possible to test a switch that is already actuated by the
mechanism (for instance, at the end of travel limits). To ensure
that all switches can be tested correctly, move the actuator to
a mid-travel position and confirm that none of the switches are
active before beginning the test procedure.
3) Test the position switches in both directions using the LS TEST
lever shown on the right hand side of the unit between the AID
module and the Mechanical Switch Mechanism (move DOWN
for open, UP for close).
4) Use a continuity meter across the following pairs of terminals to
test each individual function.
N/O OLS
N/C OLS
N/O CLS N/C CLS
19
18
17 16
15
14
12
13
N/C CLS – Normally Closed (break when active) Close Limit contact
for motor control
N/O CLS – Normally Open (make when active) Close Limit contact
for feedback indication
N/C OLS – Normally Closed (break when active) Open Limit contact
for motor control
N/O OLS –Normally Open (make when active) Open Limit contact
for feedback indication
INFO: It is important to recognise the rotation of the
exposed plug when performing actuator function
diagnostics. The central“U” locating point provides an
orientation reference for this testing procedure.
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CK Additional Indication Drive – Switch Testing
Test feedback switches (cont.)
5) Test the torque switches in both directions using the TS TEST
lever shown on the left hand side of the unit between the AID
module and Mechanical Switch Mechanism (move DOWN for
open, UP for close).
6) Use a continuity meter across the following pairs of terminals to
test each individual function.
N/C CTS
5
N/C OTS
9 8
N/O CTS
6
7
N/O OTS
10
11
4
N/C CTS – Normally Closed (break when active) Close Torque
contact for motor control
N/O CTS – Normally Open (make when active) Close Torque
contact for feedback indication
N/C OTS – Normally Closed (break when active) Open Torque
contact for motor control
N/O OTS –Normally Open (make when active) Open Torque
contact for feedback indication
INFO: It is important to recognise the rotation of the
exposed plug when performing actuator function
diagnostics. The central “U” locating point provides an
orientation reference for this testing procedure.
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CK Additional Indication Drive – Basic Settings
A 5mm Allen (Hex.) key and 0.8 x 4mm flat screwdriver with at least
120mm shaft length are required to perform commissioning of the
CK Mechanical Switch Mechanism. A small torch may be required in
environments with low level lighting.
Set Torque Limits
The torque limits can be set using the same method previously
described in this manual at the beginning of the Basic Settings
section. Access to the torque setting inputs is maintained whilst the
AID module is fitted.
Set Position Limits
The position limits can still be set with the CK AID module in place.
The OLS/CLS Indicator windows and adjustment screws can be
accessed through the labelled holes in the AID chassis.
CAUTION: It is important to remove the POT drive
assembly (if fitted) from the drive gearing prior to setting
the position limits. Refer to Setting the POT section, steps
1 and 2 for instructions on adjusting this component.
1) Move the actuator to the valve CLOSED position using the
handwheel.
2) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Set” position as shown on the AID faceplate.
3) The CLS Adjustment Screw must now be rotated to engage
the closed limit switch inside the switch mechanism. The CLS
Indicator Window will show one of four possible symbols.
Please refer to Figure 2 on page 11 for direction input.
4) Depending on where the mechanism is in the cycle, it is
possible that the switch will be approached from the wrong
direction, in this case it is necessary to move through the limit
and approach it from the correct direction. This avoids the
need to wind through the whole mechanism to reach the limit
position. The correct direction to approach the limit is shown
by the arrow next to the Adjustment Screw input.
5) Perform two checks to confirm the CLOSED limit position
switch has been made correctly.
a. The feel of the Adjustment Screw will noticeably change
providing more mechanical resistance at the switching
point of the contact.
b. Use a continuity meter on the appropriate terminals –
12 & 13 for motor control and 14 & 15 for indication feedback
to check the switch is engaged.
6) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Run” position as shown on the AID faceplate.
7) Rotate the CLS and OLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.
CAUTION: This must be done or the limit will be lost
when the actuator is moved.
CLSOLS
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8) Move the actuator to the valve OPEN position using the
handwheel.
9) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Set” position as shown on the AID faceplate.
10) The OLS Adjustment Screw must now be rotated to engage
the open limit switch inside the switch mechanism. The OLS
Indicator Window will show one of four possible symbols.
Please refer to Figure 2 for direction input.
11) Depending on where the mechanism is in the cycle, it is
possible that the switch will be approached from the wrong
direction, in this case it is necessary to move through the limit
and approach it from the correct direction. This avoids the
need to wind through the whole mechanism to reach the limit
position. The correct direction to approach the limit is shown
by the arrow next to the Adjustment Screw input.
12) Perform two checks to confirm the OPEN limit position switch
has been made correctly.
a. The feel of the Adjustment Screw will noticeably change
providing more mechanical resistance at the switching
point of the contact.
b. Use a continuity meter on the appropriate terminals –
16 & 17 for motor control and 18 & 19 for indication feedback
to check the switch is engaged.
13) Using a flat screwdriver, depress the Drive Clutch Shaft and
rotate to the “Run” position as shown on the AID faceplate.
14) Rotate the OLS and CLS Adjustment Screws a small amount in
both directions to re-engage the mechanism drive. A click will
be heard as the drive drops back into engagement and the
adjustment screws will no longer move in either direction.
CAUTION: This must be done or the limit will be lost
when the actuator is moved.
Rotate the OLS/CLS Adjustment Shaft Clockwise. Rotate the OLS/CLS Adjustment Shaft Anti-Clockwise.
Rotate the OLS/CLS Adjustment Shaft in the direction shown next to the
Shaft input.
The limit switching point is near or made.
Figure 2.
CK Additional Indication Drive – Basic Settings
CLSOLS
CLSOLS CLSOLS
CLSOLS CLSOLS
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CK Additional Indication Drive – Basic Settings
Setting Local Position Disc
The AID module includes a Local Position Disc that should be
configured to show Open and Close limit positions. A series
of reduction gears ensure a suitable range of travel can be
accommodated. If more turns are required please contact Centork.
CAUTION: The actuator position limits must be configured
prior to setting the Local Position Disc.
CAUTION: The AID cover orientation can be adjusted
through 360⁰ in 90⁰ increments. If this is a requirement
then the following instructions must be adjusted by the
same increment in the same direction.
1) Move the actuator to the CLOSED limit using electrical
operation or the handwheel.
2) Loosen off the Position Disc Retaining Screw by 1 turn.
3) Rotate the Position Disc so that CLOSE reads horizontally and
hold the disc in place.
4) Tighten the Position Disc Retaining Screw until the Position Disc
is firmly locked in place.
5) Confirm the CLOSE label is aligned correctly with the cover
indication arrow.
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CK Additional Indication Drive – Basic Settings
6) Move the actuator to the OPEN limit using electrical or
operation or the handwheel.
7) Loosen off the Position Disc Retaining Screw by 1 turn whilst
holding the CLOSE portion of the Position Disc.
8) Rotate only the red OPEN portion of the disc so that OPEN reads
horizontally and then hold both portions in place.
9) Tighten the retaining screw until the Position Disc is firmly
locked in place.
10) Confirm the OPEN label is aligned correctly with the cover
indication arrow.
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CK Additional Indication Drive – Basic Settings
Setting Intermediate Switches
The AID Module can include four additional switches to indicate
configurable intermediate positions.
CAUTION: The actuator position limits must be configured
prior to setting the Intermediate Switches.
1) Move the actuator to the desired intermediate position using
electrical operation or the handwheel.
2) Move the switch cam along the shaft against the spring to allow
free rotation of the cam.
3) Rotate the cam to ensure the desired switch behaviour is
achieved. The intermediate position switches can be supplied
with normally open or normally closed contact form.
4) Confirm the switch has been engaged/disengaged by
measuring continuity across the relevant terminals during cam
adjustment – refer to actuator wiring diagram and pictorial
annotations (right) for the relevant switch information.
5) Repeat steps 1 to 4 for each intermediate position switch.
IP4 IP3 IP2 IP1
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CK Additional Indication Drive – Basic Settings
Setting the POT
The AID Module can include a potentiometer for remote position
feedback. This can provide a potentiometric output or a 4-20
mA scaled position output via the CPT option (Current Position
Transmitter).
The POT drive includes four different sized gears that allow the
single turn POT to be scaled according to the total valve travel.
For information on which ratio is suitable for your application
please contact Centork.
CAUTION: The actuator position limits must be configured
prior to setting the AID POT drive.
1) Loosen off the retaining grub screw using a 1.5mm Allen (Hex.)
Key.
2) Rotate the POT drive assembly away from the driving gear.
3) Move the actuator to the Closed Limit position using electrical
operation or the handwheel.
4) Connect a test meter across the POT terminals – refer to
actuator wiring diagram and POT Setting Information table
below.
5) Rotate the POT input gears until the required resistance value
has been reached.
6) Refit the POT assembly to the AID chassis and ensure the teeth
mate correctly with the position drive gear.
CAUTION: Extra care must be taken to ensure the correct
POT input gear is mated with the position drive gear.
7) Tighten the retaining grub screw to prevent movement of the
POT drive assembly.
8) Move the actuator to the Open Limit position using electrical
operation or the handwheel.
9) Confirm the POT is reading the required resistance value.
POT Setting Information
Travel Direction Value at Closed Limit Value at Open Limit Measurement Terminals
Clockwise Low High 30 & 31
Clockwise High Low 31 & 32
Anti-Clockwise Low High 31 & 32
Anti-Clockwise High Low 30 & 31
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www.centork.com As part of a process of on-going product development, Centork reserves the right to amend and change specifications without prior notice.
Published data may be subject to change. For the very latest version release, visit our website at www.centork.com
The name Centork is a registered trademark. Centork recognises all registered trademarks. The Bluetooth® word mark and logos are registered
trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Centork is under license. Published and produced in the UK by Centork.
POWSH0916
USA
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Spain
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PU B111- 0 03 - 00
Issue 08/16
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