CentriPro Aquavar IPC User manual

Aquavar® IPC
QUICK START-UP GUIDE FOR ADVANCED IPC
QUICK START GUIDE
IM311
FOR FULL IOM,
SCAN BELOW

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Aquavar IPC Start-Up Genie
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INDEX
Safety and Instructions ……………………………………………………………………………………………………… 3
Input and Motor Wiring ……………………………………………………………………………………………………… 4
Control Wiring (Single and Multi-Pump)…………………………………………………………………………………… 5
Multi-Pump Connections …………………………………………………………………………………………………… 6
Single Pump Programming ………………………………………………………………………………………………… 7
Multi-Pump Programming ……………………………………………………………………………………………………13
Performing No Flow Power Calibration ……………………………………………………………………………………16
Support Contact Information ………………………………………………………………………………………………23

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SAFETY AND INSTRUCTIONS
OVERVIEW
This guide provides a quick reference for installing the
Technologic Intelligent Pump Controller.
NOTE: This guide does not provide safety, detailed
installation or operational instructions. Refer to the
P2003509 Technologic Intelligent Pump Controller
Installation, Operation, and Maintenance (IOM)
Manual (current version) for complete information.
WARNING
• High Voltage Failure to comply could result in death
or serious injury.
• Discharge Time Failure to wait the specied time
after power has been removed before performing
service or repair could result in death or serious
injury.
• Leakage Current Hazard Failure to ground the
drive properly could result in death or serious injury.
• Unintended Start Failure to comply could result
in death, serious injury, equipment, or property
damage.
• Equipment Hazard Failure to follow the guidelines
could result in death or serious injury.
• Internal Failure Hazard Failure to follow the
guidelines could result in serious injury.
Refer to chapter 1 Introduction and Safety in the
P2003509 Technologic Intelligent Pump Controller
IOM for details of safety.
PREPARE FOR INSTALLATION
WARNING! Installation must be
performed by a qualied technician.
• Suitable Environment – Ensure installation is indoors
and the site temperature range is 0ºC (32ºF) to 40ºC
(104ºF).
• Ensure properly sized safety devices are installed in
the system such as pressure relief valves, compression
tanks, pressure controls, temperature controls and ow
controls.
• Ensure proper guards are installed when the system
has potential to operate at extreme temperatures and/
or pressures.
UNPACK THE UNIT
Remove all packing materials from the product.
Inspect the product to determine if any parts have
been damaged or are missing. Contact your sales
representative if anything is out of order.
PREPARE THE MOUNTING LOCATION
• Ensure adequate supports are utilized to handle the
weight of the system, piping and uid.
• Ensure the suction and discharge pipes are supported
independently by use of pipe hangers near the pump.
• Ensure there is adequate space around the unit to
ensure proper cooling and allow for maintenance and
service.
MOUNT THE UNIT
• Ensure the unit is properly lifted according to the pump
Installation, Operation and Maintenance manual.
• Ensure all ange bolts are adequately torqued.
• For vertically mounted installations with the motor
and controller in the horizontal position, ensure that
adequate support for the motor and controller is
provided.
• Refer to chapter 4 Mechanical Installations in the
P2003509 Technologic Intelligent Pump Controller
IOM for details of installations.
INSTALL WIRING
Electrical Hazard. Dangerous voltage.
Ensure all input power disconnects and
circuit breakers are locked in the off position prior to
installing the input power wiring.
NOTE: External fusing is required for units without a
built in fused disconnect.
Electrical Hazard
Ensure power wiring and fusing is installed according
to NEC/CEC, state, local or municipal codes.
Remove the front cover to gain
access to the power and control
wiring terminals. Connect conduit
runs from the disconnect or service
panel to the drive and route the
power wires through the conduit.
Refer to chapter 5 Electrical
installation and chapter 10 Technical
Specications in the P2003509
Technologic Intelligent Pump Controller IOM for
details on wiring and routing.

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INPUT (MAINS) WIRING 3-PHASE:
Connect 3–phase AC input power wiring to terminals
L1, L2, and L3.
Input Terminals
WIRING
OUTPUT WIRING TO MOTORS:
Connect output motor wires to terminal block labeled
U, V, W
Ground
1 Phase
Power
Input
91 (L1)
92 (L2)
93 (L3)
95 PE
SINGLE PHASE INPUT DRIVES:
Connect single phase power wiring to L1 & L2.
Check IOM for specic frame size considerations

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Install Jumper wires on:
✔Terminal 12 and 18
The IPC requires a start command on
terminal 18. To apply a start signal connect
a jumper wire between terminals 18 (DI 18,
parameter 5-10) and 12 (24V dc). A start
command is given to the controller when
terminal 18 is connected to 24V.
Install Transducer cable on:
✔Brown on terminal 12 (24V)
✔White on terminal 53 (4-20MA)
✔Place ground shield between spring clip
and shielded cable.
SINGLE AND MULTI-PUMP CONTROL WIRING

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Carefully remove
the plastic cover by
unlocking the tab on
the top of the drive and
releasing.
Carefully remove
bottom cover by
unlocking tab
Terminal #5 to Terminal #5
Terminal #7 to Terminal #7
If using more than two controllers,
follow the same wiring instructions
for the additional drive.
Refer to the IOM for
additional multi-control wiring
congurations.
Re-install covers and keypad and
begin commissioning
Connect Wires
MULTI-PUMP CONNECTIONS
Connect communication
wires to the bottom of
this card

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COMMISSIONING STEPS
1. Power on drive(s)
2. Complete Programming.
Select Quick Menu
Select Parameter 04
“Start-Up Genie”
You are now able to start the Start-Up
Genie
For Regional Settings Select North America
or International

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Select English US as Language and proceed
with the down arrow
Select Booster for Application type
Select Motor Horsepower
Select Motor Voltage
Select Motor Frequency
Select Motor Nominal Speed
✔Input
Motor
Current
✔Input
Current Limit -
SFA/FLA
Example:
SFA is 11.42, FLA is 10.38
Current Limit: 11.42/10.38 = 1.10
Carry over the decimal 2 places to
the right to ensure your Current Limit
percentage = 110%
For Submersible motors we input
SFA and use current limit at 100%

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Select Motor Type
Select Sleep Frequency Low Limit
Select Filter Type
• None for no lter
• Reactor-Line Load Reactor (KLR Type)
• Dv/Dt (for V1K Type)
• Sinewave for sinewave
(Please refer to the IOM for further
instructions)
Select Yes to Continue to the Application
Setup

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Select either Single Pump or Multi-Pump
Control. Follow the programming for single
pump application below.
For Multi-Pump Programming, continue to
page 13.
Select Constant Pressure for Application type
Select PSI for pressure control units
FOR SINGLE PUMP PROGRAMMING

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Select Ramp Time
Fast: 5 sec accelerate, 3 sec decelerate.
Medium: 10 sec accelerate, 5 sec
decelerate.
Slow: 20 sec accelerate, 10 sec decelerate.
Select Yes to Autoset the rest of the settings.
For Simplex conguration, here are the
parameters that will get autoset:
Autoset Conguration
Constant
Pressure
Transducer Max Feedback 300 [unit]
Transducer Type 4-20mA
Feedback 1 Source AI 53
PID Performance Normal
Sleep Mode Enabled
Sleep Frequency 30 Hz
Restart Difference 10 [unit]
No Water/Loss of Prime Fault Enabled
No Water/Loss of Prime Restart Time 10 min.
Select Setpoint 1
FOR SINGLE PUMP PROGRAMMING

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Proceed with the down arrow. Verify that
Pressure Transducer is 300 PSI, you are
wired in on Analog Input 53, that your sleep
frequency is 30 Hz, and your restart difference
is 10 [unit], the No Water loss of prime fault is
enabled, and your restart time is 10 Minutes.
Check Pump and Motor Rotation by selecting
Hand On. If motor is running backwards,
power down drive, wait ve minutes, and
rotate motor wires from the drive. Once
rotation is veried, select Off.
Select Auto On. Verify Unit cycles into sleep
mode at desired PSI.
Now perform no ow power calibration on
page 16.
FOR SINGLE PUMP PROGRAMMING

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Select Multi-pump control
Select Multi Master Multi Control
Note: Other multi pump congurations are
described in the IOM
Select Pump Address for each pump
For each, use a unique address: 1, 2, 3, or 4
Select Constant Pressure for Application Type
✔Select psi for Pressure control units
MULTI-PUMP PROGRAMMING

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MULTI-PUMP PROGRAMMING
✔Select Ramp Time
Fast: 5 sec accelerate, 3 sec decelerate.
Medium: 10 sec accelerate, 5 sec
decelerate.
Slow: 20 sec accelerate, 10 sec decelerate.
Select Number of Pumps
Select Number of Standby Pumps
Select Yes to Autoset the rest of the settings.
✔Select Set point PSI

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MULTI-PUMP PROGRAMMING
For Multi-Control conguration here are the
parameters that will get autoset:
Autoset Conguration
Constant
Pressure
Transducer Max Feedback 300 [unit]
Transducer Type 4-20mA
Feedback 1 Source AI 53
PID Performance Normal
Sleep Mode Enabled
Sleep Frequency 30 Hz
Restart Difference 10 [unit]
No Water/Loss of Prime Fault Enabled
No Water/Loss of Prime Restart Time Enabled
Duty Standby Disabled
Stage Speed 95%
Destage Percentage 80%
Alternation Function On Run Time
Alternation Time 24 Hrs
Pump Exercise Disabled
Acknowledge Auto Set Settings by pressing
the down arrow and cyclying through each of
the four screens.
For further Multi-Pump Setups, Feedback
Setup, Pump Protection Setup, Flow
Compensation, Pipe Fill Setup, please refer
to the IOM.
Select OK to verify Genie is completed.

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NO FLOW POWER CALIBRATION
The No Flow Power Calibration Setup
provides the method to program the no ow
power curve in to the controller
- In order to detect a no ow condition for
the various pump(s), the no ow power
curve needs to be programmed in to the
drive
Select Quick Menu
Select 04* Startup Genie
Change Setup Selection to Pump Protection.
Select Enable for sleep mode.

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Select 30 Hz for Sleep Frequency, 3 Seconds
for Sleep Delay.
Select 10 for Restart difference.
Select 3 Seconds for Minimum Run Time
Select 10 Seconds for Minimum Sleep Time.
Select 0.0 % for Flow Check Window
Selct 10 Mins for Flow Check Time
Acknowledge that you are enabling sleep
mode based on power consumption and
proceed by pushing the down arrow.
NO FLOW POWER CALIBRATION

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NO FLOW POWER CALIBRATION
Select Man. Reset Alarm for No Water Loss of
Prime Fault
Select Enable for No Flow Power Calibration
Follow all on-screen instructions carefully.
WARNING: The No Flow Power Calibration
Process requires the pump to be operated at
no ow. This can produce high pressure within
the system. Ensure the system piping and
components are designed to withstand the
suction pressure plus shutoff head pressure
produced by the pump prior to starting the
calibration process.
Close outlet valve before starting.
The drive will now run through steps 1-4.

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Once the calibration is completed, select OK
and the down arrow to proceed.
Repeat for all drives if you are in
multi-control.
Select 10 Seconds for No Water Loss of
Prime Protection Delay
Select 10 Mins for NWLP Restart Time
Select 3 for NWLP Restsrt Attemps
Proceed with the down arrow acknowledging
that you are enabling your loss of prime
functionality
Select OK
NO FLOW POWER CALIBRATION

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Aquavar IPC Start-Up Genie
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NO FLOW POWER CALIBRATION
Select Not Set for Suction Input
Select Disabled for Digital input 27
Select Disabled for Digital input 29
Select manual Reset Alarm for Under
Pressure Function
Select 30 Seconds for Under Pressure Delay
and 20.0% for Under pressure Difference