Cervis MCB Series User manual

2019 Cervis, Inc.
Mini Console Box Remote
MCB User Manual
U092.1.1
™

SmaRT MCB
This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express
prior written consent of Cervis, Inc.
Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification.
FCC Statements
15.19 –Two Part Warning
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may cause undesired operation.
15.21 –Unauthorized Modification
NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could
void the user’s authority to operate the equipment.
15.105(b) –Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Industry Canada Statement
This device complies with Canadian RSS-210.
The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits
for the general population; consult Safety Code 6, obtainable from Health Canada’s website https://www.canada.ca/en/health-
canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-radiofrequency-exposure-guidelines-
environmental-workplace-health-health-canada.html.
Le présent appareil est conforme à la norme CNR-210 d'Industrie Canada.
L'installateur de cet équipement radio doit s'assurer que l'antenne est située ou orientée de façon à ne pas émettre un champ RF dépassant les limites de
Santé Canada pour la population générale; consulter le Code de sécurité 6, disponible sur le site Web de Santé Canada https://www.canada.ca/en/health-
canada/services/environmental-workplace-health/reports-publications/radiation/safety-code-6-health-canada-radiofrequency-exposure-guidelines-
environmental-workplace-health-health-canada.html.
Industry Canada Statement
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. Le fonctionnement est soumis aux deux
conditions suivantes : (1) cet appareil ne doit pas causer d'interférences, et (2) cet appareil doit accepter toute interférence, y compris les interférences
susceptibles de causer un fonctionnement non désiré de l'appareil.
IC Unlicensed Devices EIRP Statements for Removable Antennas
Part 1: Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain
approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so
chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
Partie 1 : Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal
(ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres
utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité
nécessaire à l'établissement d'une communication satisfaisante.
Part 2: This radio transmitter (LOBSRF-305 or LOBSRF-309) has been approved by Industry Canada to operate with the antenna type listed below
with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list,
having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
Partie 2 : Cet émetteur radio (LOBSRF-305 ou LOBSRF-309) a été approuvé par Industrie Canada pour fonctionner avec le type d'antenne indiqué ci-
dessous avec le gain maximal admissible et l'impédance d'antenne requise pour chaque type d'antenne indiqué. Il est strictement interdit d'utiliser avec cet
appareil un type d'antenne ne figurant pas dans cette liste ou ayant un gain supérieur au gain maximum indiqué pour ce type.
RoHS Compliance Statement
Cervis, Inc. complies with the requirements of Restriction of Hazardous Substances (RoHS/WEEE) Specification based on in-house practice and
declaration of compliance from our vendors. For additional information concerning RoHS compliance, please contact Cervis, Inc. at:
CERVIS, Inc.
170 Thorn Hill Road Warrendale, PA 15086
Phone: [phone] Fax: [phone]
This product may contain material that may be hazardous to human health and the environment. In
compliance with EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE):
Do not dispose of the product as unsorted municipal waste.
This product should be recycled in accordance with local regulations. Contact local
authorities for detailed information.

This product may be returnable to the distributor for recycling. Contact your distributor
for details.

User Manual
2019 Cervis, Inc.
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Table of Contents
Table of Contents.......................................................................................................................... i
List of Figures ............................................................................................................................... i
List of Tables................................................................................................................................. i
Cervis, Inc. Safety Precautions ................................................................................................. iii
1.0 Introduction .......................................................................................................................... 1
2.0 Mini Console Box Layout.................................................................................................... 4
2.1 Standard Joysticks, Toggle Switches, and Pushbuttons............................................. 4
2.2 LEDs................................................................................................................................... 4
2.3 Optional Mini Console Box Umbilical Connection........................................................ 6
2.4 Neck/Shoulder Harness ................................................................................................... 6
2.4.1 Adjusting the Harness.................................................................................................. 6
2.4.2 Attaching the Harness to the MCB............................................................................... 7
3.0 Mini Control Box Battery................................................................................................... 11
3.1 Battery Installation and Replacement .......................................................................... 11
3.2 Low Battery and Auto Shutdown .................................................................................. 11
4.0 MCB ON/OFF ...................................................................................................................... 12
5.0 MCB Associate Mode......................................................................................................... 13
6.0 MCB Joystick Adjustments............................................................................................... 15
6.1 Enter Adjust Mode.......................................................................................................... 15
6.2 Low End Calibration (Min) ............................................................................................. 16
6.3 High End Calibration (Max)............................................................................................ 16
6.4 To Abandon Adjust Mode .............................................................................................. 16
6.5 Exit Adjust Mode............................................................................................................. 16
7.0 MCB Product Family Listing............................................................................................. 18
8.0 Mini Console Box Specifications ..................................................................................... 19
Appendix A: Exposure to Radio Frequency Energy .............................................................. 20
Appendix B: Agency Identification Label Locations.............................................................. 20
Appendix C: Declaration of Conformity for MCB-2H0xJS..................................................... 21
List of Figures
Figure 1. MCB-xH04JS Mini Console Box Example ...................................................................2
Figure 2. Standard Console Box Can Umbilical..........................................................................6
Figure 3. MCB-9H02JS Battery Installation ...............................................................................11
Figure 4. Turn MCB On and Off ..................................................................................................12
Figure 5. MCB Switch Actuation for Associate Mode ..............................................................13
Figure 6. Enter Adjust Mode .......................................................................................................15
Figure 7. Agency Identification Label Locations ......................................................................20
Figure 8. Declaration of Conformity for MCB-2H0xJS .............................................................21
List of Tables
Table 1. Mini Console Box Switches............................................................................................4
Table 2. Mini Console Box LEDs ..................................................................................................4
Table 3. Common MCB Product Family Features.....................................................................18

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Table 4. MCB Model Specific Features...................................................................................... 18
Table 5. MCB Specifications....................................................................................................... 19

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Cervis, Inc. Safety Precautions
Read and follow all instructions.
Failure to abide by Safety Precautions may result in equipment failure, loss of
authority to operate the equipment, and personal injury.
Use and maintain proper wiring. Follow equipment manufacturer instructions.
Improper, loose, and frayed wiring can cause system failure, equipment damage, and
intermittent operation.
Changes or modifications made to equipment not expressly approved by the
manufacturer will void the warranty.
Equipment owner/operators must abide by all applicable Federal, State, and Local
laws concerning equipment installation and operation. Failure to comply could result
in penalties and could void user authority to operate the equipment.
Make sure that the machinery and surrounding area is clear before operating. Do not
activate the remote control system until certain that it is safe to do so.
Turn off the handheld remote and remove power from the base unit before attempting
any maintenance. This will prevent accidental operation of the controlled machinery.
Remove power from a base unit either by detaching the 12-pin cable(s) from the base
unit connectors or by removing the source power from the circuit.
Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to
prevent obstructing or clogging the buttons, joysticks, wiring, and switches.
Do not allow liquid to enter the handheld or base unit enclosures. Do not use high-
pressure equipment to clean the handheld remote or base unit.
Disconnect the radio base unit before welding on the machine. Failure to disconnect
the base unit may cause destruction of or damage to the base unit.
Operate and store units only within the specified operation and storage temperatures
defined in this document’s specifications.
Keep high-energy radio frequency (RF) devices away from handheld remotes.
Activating high-power communication radios—for instance—in close proximity to
handheld remotes can cause interference and “false” circuit activation.
Do not key two-way radios while using the handheld remote.

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1.0 Introduction
This manual guides users in the SmaRT™ Mini Console Box Remote’s (commonly referred to as
the “MCB”) general use and practices. Because of the extensive amount of options available and
the numerous possible standard and custom configurations, creating a single general user
manual that includes all possible configurations is impractical. However, this manual describes
standard configuration features including:
Switch and joystick positions.
Common procedure for setting up the communications link between remotes and base
units (Associate).
Pulse Width Modulation (PWM) joystick/potentiometer calibrations.
The standard MCB switch and joystick options include those illustrated with the example in
Figure 1.
 Note: Documents included with the SmaRT system when it is sent to you include an MCB’s
specific operational details.

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Figure 1. MCB-xH04JS Mini Console Box Example
PB
Power Button
S9
Battery
Compartment
(cover removed)
Magnet
Magnet

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SmaRT MCBs communicate with and control a variety of SmaRT base units in either the
900MHz or 2.4GHz frequency ranges. MCB frequency range options are:
906–924MHz @ 10mW (900MHz)
2405–2480 MHz @ 100mW (2.4GHz)
Using line-of-sight Direct Sequence Spread Spectrum (DSSS) technology, both broadcast
ranges offer a generous control distance in crowded radio environments. Plus, neither broadcast
range requires a license for use. The rugged enclosure and water-resistant components ensure
reliable operation in harsh weather environments and temperatures as low as -20°C (-4°F) and
as high as 55°C (131°F). Standard SmaRT mini console boxes broadcast using an internal
antenna. You can also connect a Control Area Network (CAN) Bus umbilical cable to a base unit
when the MCB is engineered to do so. Users receive setup and operation status via a bank of
four Light-Emitting Diodes (LEDs).
Custom Versatility
The SmaRT Mini Console Box offers a variety of factory configured joystick and switch options.
Joystick choices range from one to four single or dual-axis bi-directional (per plane of operation)
joysticks for digital or proportional control. The MCB can have up to five (5) toggle switches with
the possibility of six toggle switches at the expense of a joystick position. As previously
mentioned, Cervis, Inc. also offers the choice of a CAN communication connector for use with an
umbilical cable for backup control.
MCB (Mini Console Box) Features
 Four Dual- or Single-Axis Joysticks for Proportional or Digital Control
 Five Toggles or Optional Button Controls (Custom Optional Six Toggles Available)
 900MHz @ 10mW or 2.4GHz @ 100mW Operation
 Push/Pull Professional Machine Stop Button
 Four System Status/Diagnostic LEDs
 CAN Umbilical Connection Available
 Operates Using Four AA Cell Batteries
 Magnets for Convenient Attachment to Ferrous Surfaces
 Belt Loops to Securely Attach to Belt or Harness
 Note: When using four joysticks, only three of the four joysticks can be used as dual-axis; the
fourth is limited as a single-axis control function.

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2.0 Mini Console Box Layout
2.1 Standard Joysticks, Toggle Switches, and Pushbuttons
Table 1 lists the standard MCB switches.
Table 1. Mini Console Box Switches
Switch
Function
Type
Switch Type/Description
J1 through J4
Factory Programmable
Variable Joystick
Single or Dual Axis
S1 through S5
(with an S6
custom option)
Factory Programmable
Toggle
3-Position, Center Detent, Momentary or Latch
Red Push Button
Machine STOP
2-position
maintained
Pull up to ENABLE; Push down to STOP
Green Push
Button
On/Off
Pushbutton
Toggle Pushbutton
Umbilical
Connection to SmaRT
Base Unit
Hardwire
Four Socket Connector with Four Color-Coded
Wire Leads
2.2 LEDs
Table 2 lists the MCB LEDs.
Table 2. Mini Console Box LEDs
LED
Symbol
Function
Basic Actions
LED 1
Transmit LED
Flashes when transmitting messages
LED 2
Receive LED
Flashes when receiving messages
LED 3
Error LED
Active when errors detected
LED 4
Battery Indication LED
Periodic flashes –Low battery
warning
Table 3. Mini Console Box Advanced LED Diagnostics
LEDs
Indication
Diagnostic
RF
RF Solid
Transmitting, looking for receiver.
RF Blinking
Transmitting to and receiving from the mounted receiver.
RF/A ↔ Bat/B
M-Stop Check: Cycle M-Stop, Blinks back-and-forth.

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LEDs
Indication
Diagnostic
Bat
↔
RF/Bat ↔A/B
↔
Stuck switch: Check switches/proportional not neutral.
RF→Bat→A→B→RF→Bat
Scrolling: Tilt Mode active.
B→A→Bat→RF→B
Scrolling: Signifies Maintenance Mode
Bat
Blinking: Batteries low, replace with fresh batteries soon.
Select
RF/BAT/A/B
Shutting Off: Unit is shutting down:
Inactivity timeout
M-Stop engaged
Keyswitch moved to OFF
Unit wake-up without switch S12
Select
Bat
Shutting Off: Batteries below operating level; unit shutting down;
replace batteries with fresh set.
A/B
Shutting Off: Joystick/Lever command reached out-of-bounds.
Condition unsafe, operation turning off.

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2.3 Optional Mini Console Box Umbilical Connection
A CAN communications umbilical connection is an available option that can be used for backup
control of base unit(s). The MCB radio frequency (RF) shuts off when an umbilical is connected
to the MCB.
Figure 2 illustrates the CAN communications umbilical cable wiring.
Figure 2. Standard Mini Console Box CAN Umbilical
2.4 Neck/Shoulder Harness
The 1¾" wide neck/shoulder harness lets you conveniently and comfortably strap the MCB
around your neck or shoulder for easy access and operation. Adjustable to lengths up to 60
inches (~1.5m), the harness conforms to most body lengths; and its rugged, heavy-duty
construction and quick-release fasteners keep a single MCB securely against your body. Plus,
its polypropylene webbing resists wear, and its bright orange color gives it high visibility against
even the lightest colored garments.
2.4.1 Adjusting the Harness
Before you attach the harness to your MCB, adjust the blue strap to the most comfortable
operating length for your individual body type.
Capped CAN umbilical connector.
Turn cap CCW to remove it.
1 –+5V* RED/BLK BU Type Defined
2 –CAN H RED/WHT BU CAN H
3 –CAN L RED BU CAN L
4 –COMMON GREEN BU Type Defined
Standard CAN Umbilical to Base Unit P1 Connector
*7 –32V if supplied by an external power supply.

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The harness’ left strap features a 6" (152mm) long quick release hook-and-loop Nylon rip cord.
Connect the two parts of the rip cord together, and press down to secure the connection.
2.4.2 Attaching the Harness to the MCB
Both ends of the high-visibility orange straps feature a pair of heavy-duty metal button snaps at
the ends.

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To attach the harness to your MCB-9XL, locate the two T-shaped harness clips on the front of
your MCB.
Thread the high visibility orange straps through the harness mounts—snap side up—past the
first two (female) snaps.

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Fold the strap over onto itself, and fasten the female snaps to their male counterparts.
 Note: You’ll know the snaps are secured when you hear a clicking sound.

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When you have the harness securely together, hang it around your neck—or drape it over your
shoulder—and begin operating your MCB.

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3.0 Mini Control Box Battery
3.1 Battery Installation and Replacement
Four size AA cell batteries power the SmaRT MCB. When installing batteries, observe proper
polarity as marked on the inside of the compartment to avoid damaging the unit. To replace or
install batteries in the MCB:
1. Loosen the four Phillips battery compartment cover screws on the rear of the
remote, and lift the cover from the MCB.
2. Install (or replace with) four fresh AA cell batteries. Observe proper polarity by
positioning the batteries as shown in Figure 3.
3. Replace the compartment cover and tighten the four Phillips screws.
Caution!
Observe proper polarity when placing batteries in the MCB battery
compartment.
Figure 3. MCB-9H02JS Battery Installation
 Note: Tighten the cover screws enough to compress the sealing gasket. Do not over-
tighten the screws.
3.2 Low Battery and Auto Shutdown
Low Battery Warning
The MCB Low Battery Warning is factory set to activate when the power voltage reaches 2.0V.
At this time, the Battery LED begins to blink once per second until the voltage reaches the Auto-
Shutdown voltage. Cervis, Inc. recommends replacing the batteries as soon as possible once
the Battery LED begins flashing. Replacement batteries must be four new AA cell batteries, all
made by the same manufacturer.
Caution!
Do not mix battery manufacturers when replacing the MCB batteries.
Batteries must be fresh and all from the same manufacturer.
Auto-Shutdown
Auto-Shutdown occurs when the power voltage drops to 2.0V. The MCB shuts down when the
voltage reaches 2.0V and will not activate until the used batteries are removed and a fresh set of
four AA batteries are installed using the Section 3.1 guidelines.
Battery Cradle
Polarity
Labels

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4.0 MCB ON/OFF
Enable and Turn ON
1. Pull up the red Professional Stop button.
2. Push the green Start/Stop button for two seconds.
Disable or Turn Off
The following are methods of activating/deactivating the MCB.
Push the large red Stop button DOWN. This immediately shuts down the MCB and all base
unit outputs.
Allow the unit Inactivity Timer to “time out.” Shutdown occurs after four minutes
1
of button
inactivity. Only the MCB powers down.
Press the green On/Off button while the MCB is active.
Figure 4. Turn MCB On and Off
1
Cervis, Inc. Engineering can custom configure the MCB inactivity timer. Four minutes is the
standard setting for an MCB.
Pull UP
ON / OFF
(Standard, but the pushbutton
can be custom configured by
request at Cervis)
Push
DOWN
START
STOP
OR

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5.0 MCB Associate Mode
 Note: Remote units and base units are associated at the factory. Only use the following
procedure if a unit is replaced, or communications between the base unit and remote have
been compromised.
“Associate”Mode establishes the communications link between the MCB remote and base
unit. (SmaRT systems are Associated before leaving Cervis, Inc.) To associate, have a clear
line of sight between the MCB and the base, and both units must be OFF (powered down).
Turn off the MCB by pushing in the professional STOP button. Safely power down the
SmaRT base unit by removing the power source from the unit.
Caution!
To prevent inadvertent machine movement, be sure to
remove power from the Base Unit by disconnecting P1
before attempting to enter Associate Mode.
Figure 5. MCB Switch Activation for Associate Mode
To Associate
1. Stand near the base unit with the remote OFF and power removed from the
base unit (disconnect P1 and P2 or turn the source power OFF).
2. Release the STOP button on the handheld by pulling up.
3. Push and hold switch S1 UP,then press the Power ON button. All four LEDs
light solid.
4. Observe the LEDs. All LEDs go out and TX starts to blink.
S1
Pull UP
ON/OFF
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5. Power-up the base unit.
6. When all LEDs illuminate, release switch S1 and the green pushbutton.
Association is successful when the TX and RX LEDs blink rapidly while the Battery and Error
LEDs are unlit.
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