CESAB S200 Series User manual

CESAB S200 0.8 - 2.0 tonne
Powered Stacker trucks
PRODUCT GUIDE

This product guide applies to:
Model
S208L
S210
S212
P212L
S212S
S214
S214L
S220D
Document revision history:
Edition date Changes
December 2010 New generation Stacker trucks
Copyright CESAB Material Handling Europe
Edition: December, 2010

Product guide – CESAB S200 3
Contents
Reading instructions 7
Product range information 9
CESAB S200 ………………………………………………………… 9
S208L …………………………………………………………………12
S210 …………………………………………………………………12
S212 …………………………………………………………………13
S214 …………………………………………………………………13
S212S…………………………………………………………………14
S212L …………………………………………………………………14
S214L …………………………………………………………………15
S220D…………………………………………………………………15
Applications 17
Industry ………………………………………………………………18
Warehouses/distribution centres …………………………………………19
Shops/supermarkets ……………………………………………………19
Which truck for which application?…………………………………………20
Sales arguments 21
Manoeuvrability…………………………………………………………21
View …………………………………………………………………22
Operator safety …………………………………………………………24
Operational adaptable …………………………………………………24

Product guide – CESAB S200
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Increased uptime ………………………………………………………25
Quick and easy service …………………………………………………26
Product details 27
Operator environment……………………………………………………27
Starting the truck ………………………………………………………28
Tiller arm ………………………………………………………………29
Emergency switch-off ……………………………………………………30
Display ………………………………………………………………31
Battery covers and storage compartments …………………………………33
Driving features/programming the truck ……………………………………34
Motor and power pack …………………………………………………41
Drive wheel ……………………………………………………………45
Electric components ……………………………………………………48
Cover …………………………………………………………………49
Chassis ………………………………………………………………49
Castor wheels …………………………………………………………52
Lifting and lowering ……………………………………………………54
Mast …………………………………………………………………57
Fork carriage …………………………………………………………63
Battery compartments, batteries and charging ………………………………65
Technical information 69
Dimensions and performance gures………………………………………69
Ast – Aisle width requirement ……………………………………………71

Product guide – CESAB S200 5
Aisle width requirements …………………………………………………73
Axle load ………………………………………………………………74
Wheel Pressure ………………………………………………………75
Fork dimensions ………………………………………………………78
Support arm dimensions …………………………………………………82
Battery weights …………………………………………………………83
Residual capacity ………………………………………………………84
Mast dimensions ………………………………………………………88
Battery and charger ……………………………………………………90
Options 91
Battery change from the side ……………………………………………91
Battery change table ……………………………………………………92
Extra battery cables ……………………………………………………92
Battery change cable ……………………………………………………92
Built-in charger …………………………………………………………93
Integrated accessories bar ………………………………………………95
Automatic height adjustment ……………………………………………96
Turtle button ……………………………………………………………97
Operator platform ………………………………………………………98
Load support ……………………………………………………… 100
Hydraulic oil for low temperatures ……………………………………… 100
Coldstore platform …………………………………………………… 101

Product guide – CESAB S200
6

Product guide – CESAB S200 7
Reading instructions
This product guide is designed as a point of reference. In some cases, information
is available in two different chapters. This applies especially to the Sales arguments
and Product details chapters describing the various features and benets of the
truck. To determine which chapter provides the desired information, please use the
following content descriptions.
The various chapters of this product guide cover the following:
Product range information: Provides a general overview of all truck versions
in the series.
Applications: This chapter describes typical customers and truck applications.
Product details: This chapter offers detailed descriptions of truck features and
truck components. It also includes a list of features and benets.
Technical information: This chapter presents capacity charts, load carriers,
battery weights, x measurements, etc.
Options: This is a list of truck options together with a description of their fea-
tures and benets.
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Product guide – CESAB S200
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Product range information
Product guide – CESAB S200 9
Product range information
CESAB S200
The S200 range is a complete walkie stacker series for light to medium intensive
applications. All trucks in this range are compact and easy to operate. They feature
AC operation and driving characteristics can be programmed and adapted to indi-
vidual operator preferences. This range is complemented by different battery sizes
and a range of masts to choose from. The more powerful models, S212, S212L,
S214, S214L and S220D, also offer battery change to the side.
Most versions are designed for handling of single, open-end pallets (Euro pallet),
however, the S version is a straddle truck with support arms that enables handling
of different pallets, while the D version can be used in double stacking applications.
The L-version with elevating support arms can also be used for loading/unloading
and for driving on uneven oors.
The CESAB model codes can be used as a guide for choosing the right model for
the intended application:
Truck type Intensity class Capacity Feature
S= Stacker pallet truck 2= Low to high
intensity walkie
applications
080 = 800 kg
100 = 1000 kg
120 = 1200 kg
140 = 1400 kg
200 = 2000 kg
L= Lifting support arms
S= Straddle support arms
D= Double stacking

Product range information
Product guide – CESAB S200
10
The model code indicates rated truck capacity. Rated capacity indicates the load,
which the model with standard conguration can lift to a height of at least 2.5
metres.The S220D is the only exception, where the rating instead indicates double
stacking capacity. Double stacking refers to the total handling capacity of the truck,
i.e. with one pallet on the forks and one on the support arm. The diagram below
presents an overview of the models included in the S200 series.

Product range information
Product guide – CESAB S200 11
The table below provides an overview of the lift heights and battery sizes available
for the different truck versions in the S200 series.
Mono Simplex Duplex Tele Duplex Tele Duplex Free lift Triplex
Openview Free lift
S208L S210 S212 S212L S212S S214 S214L S220D
Rated load (kg) 800 1000 1200 1200 1200 1400 1400 1000
Double stacking capacity,
support arms + forks (kg)
-------1000+800
Support arm capacity (kg) 2000 - - 1600 - - 2000 2000
Chassis width (mm) 726 770 770 770 770 770/850 770/850 770
Battery compartment
Small 150 Ah X - - - - - -
Medium 225 Ah X X X X X X X
Large 260/300 Ah X X X X X X X
Large (sideways battery change)
260 Ah X X X X X
180 Ah X
230 Ah X
Mast and max. lift height (mm)
Mono 1580 - - - - - - -
Simplex - 1700 1700 1700 1655 - - -
Duplex Tele - 3300 4150 4150 4105 - - 2100
Duplex Tele Openview 3300 4150 4150 4105 4105 4105 2100
Duplex Free lift - - 4150 4150 4105 4105 4105 -
Triplex Free lift - - 4500 4500 4755 4755 4755 -

Product range information
Product guide – CESAB S200
12
S208L
Mono mast with 600 mm and 1580 mm lift
height.
Chassis width 726 mm.
Two battery sizes – 180 Ah and 230 Ah, but
identical battery compartment length and width
for both versions.
Ideal for loading/unloading operations and to
lift loads to a comfortable work height, e.g. on
a shop oor. Can also be used for transport of
loads up to 2,000 kg on the support arms.
S210
Mast:
- Simplex
- Duplex Tele
- Duplex Tele Openview with lift heights up to
3,300 mm.
Chassis width 770 mm
Three battery compartment sizes: small, me-
dium and large that accept 150 Ah, 225 Ah and
300 Ah batteries.
Primarily used for low-intensive stacking on
even oors. Congured with the small battery compartment, the S210 is an ideal
companion in conned areas.
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Product range information
Product guide – CESAB S200 13
S212
Mast:
- Simplex
- Duplex Tele
- Duplex Tele Openview
- Duplex Free lift
- Triplex Free lift with lift heights up to 4,500
mm.
Chassis width 770 mm
Three battery compartment versions: medium
and large as well as large with sideways bat-
tery change. Accommodates 225 Ah, 300 Ah
and 260 Ah batteries with battery change to the
side.
Primarily used for low and medium intensive stacking on even oors.
S214
Mast:
- Duplex Tele Openview
- Duplex Free lift
- Triplex Free lift masts with lift heights up to
4,755 mm.
Chassis widths 770 mm and 850 mm.
Three battery compartment versions: medium
and large as well as large with sideways bat-
tery change. Accommodates 225 Ah, 300 Ah
and 260 Ah batteries with battery change to the
side.
Primarily used for medium and high-intensive stacking on even oors. Con-
gured with the 850 mm chassis, this truck is an excellent choice in applications
requiring increased residual capacity.
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Product range information
Product guide – CESAB S200
14
S212S
Mast:
- Simplex
- Duplex Tele
- Duplex Tele Openview
- Duplex Free lift
- Triplex Free lift with lift heights up to 4755
mm.
Chassis width 770 mm and support arm width
900, 1070, 1220, 1245 or 1300 mm.
Two battery compartment versions: medium and
large. Accepts 225 Ah and 300 Ah batteries.
Thanks to the wide support arms that can be
positioned on both sides of bottom-boarded pal-
lets, this truck can stack open-ended pallets as well as other load carriers. The
support arms are welded. Primarily used for low and medium intensive stacking
on even oors.
S212L
Mast:
- Simplex
- Duplex Tele
- Duplex Tele Openview
- Duplex Free lift
- Triplex Free lift with lift heights up to 4,500
mm.
Chassis width 770 mm
Three battery compartment versions: medium
and large as well as large with sideways bat-
tery change. Accommodates 225 Ah, 300 Ah
and 260 Ah batteries with battery change to the
side.
Thanks to the elevating support arms, this truck can travel on uneven oors and
ramps. It can also be used for horizontal transport of loads up to 1,600 kg on the
support arms.
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Product range information
Product guide – CESAB S200 15
S214L
Mast:
- Duplex Tele Openview
- Duplex Free lift
- Triplex Free lift
with lift heights up to 4,755 mm.
Chassis widths 770 mm and 850 mm.
Three battery compartment versions: medium
and large as well as large with sideways bat-
tery change. Accommodates 225 Ah, 300 Ah
and 260 Ah batteries with battery change to the
side.
Thanks to the elevating support arms, this truck
can travel on uneven oors and ramps. It can
also be used for horizontal transport of loads up to 2,000 kg on the support arms.
Congured with the 850 mm chassis, this truck is an excellent choice in applica-
tions requiring increased residual capacity.
S220D
Mast:
- Duplex Tele
- Duplex Tele Openview
with lift heights up to 2,100 mm.
Chassis width 770 mm
Three battery compartment versions: medium
and large as well as large with sideways bat-
tery change. Accommodates 225 Ah, 300 Ah
and 260 Ah batteries with battery change to the
side.
Principally designed for double stacking operations, this is the only model in the
S200 series that can handle two pallets simultaneously, 1200 + 800 kg (support
arms+forks). Thanks to the elevating support arms, this truck can travel on une-
ven oors and ramps. It can also be used for horizontal transport of loads up to
2,000 kg on the support arms.
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Product range information
Product guide – CESAB S200
16

Applications
Product guide – CESAB S200 17
Applications
For low, medium and high intensive applications, there is always an S200 truck ver-
sion that is optimised for the application no matter whether this involves loading/
unloading of lorries, crossing ramps, travel on uneven oors, horizontal transport
and/or stacking applications. Thanks to the high level of exibility, the S200 truck
range is an obvious choice for a number of typical customer segments. The trucks
are used in small warehouses and various industrial applications, e.g. in shops and
supermarkets. Common to most customers segments are medium transport distan-
ces of 5-50 m, lift heights of 2-4.8 m and load handling of 400-800 kg. Maximum
lifting capacity is 800 – 1400 kg. For longer transport distances and enhanced
operator comfort, all trucks except the S208L can be supplied with an optional ope-
rator platform. The trucks are designed for normal indoor use, i.e. with relatively
even oors and temperatures that do not fall below 0°C. With optional cold store
oil, the truck can be used in -35 degrees C.
Because of the varied customer segments, these trucks also must meet a number of
different customer needs. With this in mind, the S200 trucks were developed for
high performance and ease of use to also support staff whose work duties are not
only limited to truck operation. Various customer segments and associated typical
requirements are presented in the following.

Applications
Product guide – CESAB S200
18
Industry
In industrial applications, the S200 trucks can, among others, be used for stacking
incoming goods in racking, as work tables or for supplying production lines with
required material. Industrial applications require trucks with a high level of relia-
bility. Goods must always be in the right place when needed. An increasing trend
at many manufacturing companies is to reduce warehouse surfaces and intensify
incoming deliveries. Although incoming deliveries may be frequent, usage inten-
sity in these kinds of applications is lower compared to use in warehouses and
distribution centres. However, frequently heavy goods needs to be lifted and in
many cases by inexperienced operators. For this type of application, several S200
truck versions can be used especially thanks to the high quality that guarantees that
every truck in the S200 family is always available when needed. For heavy loads,
the S214 versions constitute an excellent choice.

Applications
Product guide – CESAB S200 19
Warehouses/distribution centres
In warehouses and distribution centres, the S200 trucks can, for example, be used
for stacking goods in racking, separating blocks of pallets and to load and unload
lorries. In many a case, these trucks are also used for order picking or as a conve-
nient work table, e.g to price products. In warehouse applications, high producti-
vity is key to success. Operators are usually adept at truck operation and expect
a quick, exible truck with sturdy design. This is exactly what the S200 trucks
offer with the added possibility to adapt operator settings to individual experience.
These trucks have minimal external dimensions and a reinforced chassis for heavy-
duty applications in this kind of environment.
Shops/supermarkets
In shops and supermarkets, truck use usually is not that intensive, however ope-
rators want to use the trucks for many different applications, e.g. to unload goods
from lorries, stack it on shelves and even to use the forks as a work table when
placing products in the shop. Additionally, shops and supermarkets often have con-
ned space and low door openings. The L versions with elevating support arms is
an interesting truck option with impressive exibility. When opting for the Free lift
mast, the truck can pass through low door openings without compromising on the
high lift heights.
In shops and supermarkets, the trucks are often operated by inexperienced staff,
and they may even be left unattended on shop oors among customers and child-
ren. This environment requires an easy-to-use truck designed to prevent unauthori-
sed use. The S200 trucks feature simple operation, and they have a programmable
switch-off timer. If the operator leaves the truck unattended, it will switch off after
the programmed time, from one minute to four hours.

Applications
Product guide – CESAB S200
20
Which truck for which application?
The following factors determine which model is suited for a given application:
Lift heights and restrictions posed by door heights
Type of stacking (racking, pallet blocks, etc.)
Whether the truck will be used for loading/unloading lorries – quality of oors
Capacity requirements at different lift heights
Load carrier and load centre distance
Usage intensity
Travel distances
Aisle widths.
It is also recommended to explore environmental requirements and future plans,
for example to choose a truck that will not become obsolete when the company
expands.
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