Noblelift PTE15N SC User manual

WARNING
Do not use the pallet truck before reading
and understanding these instructions.
NOTE:
•Please check the designation of your
truck type at the last page of this
manual as well as on the ID-plate.
•Keep this manual for reference.
•
Instruction Manual
Electric Pallet Truck with Scale
PTE15N SC

1
FOREWORD
Before operating the truck, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the
usage of the truck completely. Improper operation could create danger.
This manual describes the usage of different electric pallet trucks. When you operate or maintain the
truck, make sure, that it applies to your type.
Keep this manual for reference in the future. If this manual or the warning labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN ISO 3691-1 (Industrial trucks- safety
requirements and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN
12053 (Safety of industrial trucks- test methods for measuring noise emissions), EN 1175-1 (Industrial
truck safety – electrical requirements), assumed the truck is used according to the described purposes.
The noise level for this equipment is 69 dB(A) according to EN 12053.
ATTENTION:
•Environmentally hazardous waste, such as batteries, oil and electronics, will have a
negative effect on the environment, or health, if handled incorrectly.
•The waste packages should be sorted and put into solid dustbins according to the
materials and be collected disposal by local special environment protection bureau. To
avoid pollution, it’s forbidden to throw away the wastes randomly.
•To avoid leaking during the use of the products, the user should prepare some
absorbable materials (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid second pollution to the environment, the used absorbable materials
should be handed in to special departments in terms of local authorities.
•Our products are subject to ongoing developments. Because this handbook is only for
the purpose of operating /servicing the pallet truck, therefore please have understanding,
that there is no guarantee out of particular features out of this handbook.
NOTE: In this manual, the left sign means warning and danger, which can lead to
death or serious injury if you do not follow the instructions.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.

2
TABLE OF CONTENTS
1. CORRECT APPLICATION ....................................................... Tõrge! Järjehoidjat pole määratletud.
2. DESCRIPTION OF THE PALLET TRUCK............................... Tõrge! Järjehoidjat pole määratletud.
a. Overview of the main components....................................... Tõrge! Järjehoidjat pole määratletud.
b. Main technical data............................................................... Tõrge! Järjehoidjat pole määratletud.
c. Description of the safety devices and warning labels (Europe and other, except USA).................... 8
d. Identification plate............................................................................................................................... 8
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS .......................................................... 9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ............................................................. 9
a. Commissioning ................................................................................................................................... 9
b. Hoisting/ transportation..................................................................................................................... 10
c. Decommissioning...............................................................................................................................11
5. DAILY INSPECTION .............................................................................................................................11
6. OPERATING INSTRUCTIONS .............................................................................................................11
a. Parking.............................................................................................................................................. 12
b. Lifting ................................................................................................................................................ 12
c. Lowering............................................................................................................................................ 12
d. Driving............................................................................................................................................... 12
e. Steering............................................................................................................................................. 13
f. Braking............................................................................................................................................... 13
g. Malfunctions...................................................................................................................................... 13
h. Emergency........................................................................................................................................ 13
7. WEIGHING TERMINAL........................................................................................................................ 14
a. Accurate weighing............................................................................................................................. 14
b. 1 (Net) + 2 (Tare) = 3 (Gross)........................................................................................................... 14
c. Errors .................................................................................... Tõrge! Järjehoidjat pole määratletud.
d. Zero and tare functions......................................................... Tõrge! Järjehoidjat pole määratletud.
e. Summation (total) function.................................................... Tõrge! Järjehoidjat pole määratletud.
f. Printer (optional) ................................................................................................................................ 16
g. Printout (optional)................................................................. Tõrge! Järjehoidjat pole määratletud.
h. Paper replacement ........................................................................................................................... 17
8. Indicator display ................................................................................................................................... 17
a. Button screen check ......................................................................................................................... 17
b. Default unit settings.......................................................................................................................... 18
c. Backlight mode settings.................................................................................................................... 18
d. Calibration......................................................................................................................................... 18
e. Battery replacement.......................................................................................................................... 19
f. Touch-screen Indicator ...................................................................................................................... 20
g. Sensors installation........................................................................................................................... 20
h. Button functions................................................................................................................................ 21

3
9. PIN-CODE PANEL ............................................................................................................................... 22
a. Introduction....................................................................................................................................... 22
b. Main parameters............................................................................................................................... 22
c. Main codes and functions................................................................................................................. 23
10. BATTERY CHARGING AND REPLACEMENT.................................................................................. 23
a. Replacement..................................................................................................................................... 23
b. Battery indicator................................................................................................................................ 24
c. Charging............................................................................................................................................ 25
11. REGULAR MAINTENANCE............................................................................................................... 26
a. Maintenance checklist ...................................................................................................................... 26
b. Lubricating points.............................................................................................................................. 27
c. Check and refill hydraulic oil............................................................................................................. 28
d. Check electrical fuses....................................................................................................................... 28
12. TROUBLE SHOOTING ...................................................................................................................... 28
13. WIRING/ CIRCUIT DIAGRAM ........................................................................................................... 30
a. Electrical circuit diagram................................................................................................................... 30
b. Hydraulic circuit diagram .................................................................................................................. 33

4
1. CORRECT APPLICATION
It is only allowed to use this electric pallet truck according to this instruction manual.
The trucks described in this manual are self-propelled electric power pallet trucks. The trucks are
designed to lift, lower and transport palletized loads.
A wrong usage can cause human injuries or can damage the equipment.
The operator/ the operating company has to ensure the correct usage and has to ensure, that this pallet
truck is used only by staff, who is trained and authorized to use this truck.
The pallet truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The
truck is intended to be used for indoor applications with ambient temperatures between +5C~+ 40C and
for various transportation applications without crossing permanent obstacles or potholes. The work on
ramps is allowed if ramp is not exceeding the allowed angle. While operating, the load must be placed
approximately on the longitudinal centre plane of the truck.
Lifting or transporting people is forbidden.
If used on tail lifts or loading ramps, please ensure that these are used correctly according to the
operating instructions.
The capacity is marked on capacity sticker as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this pallet truck which may affect, for example, capacity, stability or
safety requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.

5
2. DESCRIPTION OF THE PALLET TRUCK
a. Overview of the main parts
1. Safety (belly) button
2. Tiller
3. Pin-code panel
4. Battery discharge indicator
5. Emergency button
6. Motor cover
7. Chassis
8. Fork
9. Load roller
10. Battery
11. Apron
12. Drive Unit
13. Display
14. Sensors
Fig. 1: Overview main parts

6
b. Main technical data
Fig. 2: Main technical data

7
Table 1: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
Distinguishing mark
1.2
Manufacturer`s type designation
PTE15N SC
1.3
Drive
Battery
1.4
Operator type
Pedestrian
1.5
Load Capacity / rated load
Q (t)
1.5
1.6
Load centre distance
c (mm)
600
1.8
Load distance ,centre of drive axle to fork
x (mm)
928
1.9
Wheelbase
y (mm)
1183
Weight
2.1
Service weight
kg
180
185
2.2
Axle loading, laden front/rear
kg
472/1208
476/1209
2.3
Axle loading, unladen front/rear
kg
121/59
121/64
Tyres, chassis
3.1
Tires
Polyurethane (PU)
3.2
Tire size,front
x w
(mm)
210×70
3.3
Tire size,rear
x w
(mm)
80×93(80×70)
3.4
Additional wheels(dimensions)
x w
(mm)
-/80×30
3.5
Wheels,number front/rear(x=driven
wheels)
1x/ 2(1x/ 4) or 1x +2/ 2(1x +2/ 4)
3.6
Tread, front
b10 (mm)
-/430
3.7
Tread, rear
b11 (mm)
380
525
Dimensions
4.4
Lift
h3 (mm)
115
4.9
Height of tiller in drive position min./
max.
h14 (mm)
740 / 1162
4.15
Height, lowered
h13 (mm)
88
4.19
Overall length
l1 (mm)
1560
4.20
Length to face of forks
l2 (mm)
410
4.21
Overall width
b1 (mm)
540
4.22
Fork dimensions
s/e/l (mm)
64 / 182 / 1150
4.25
Distance between fork- arms
b5 (mm)
562
707
4.32
Ground clearance, centre of wheelbase
m2 (mm)
21
4.34
Aisle width for pallets800X1200
lengthways (200mm safe distance)
Ast (mm)
2000
4.35
Turning radius
Wa (mm)
1387
Performance data
5.1
Travel speed, laden/ unladen
km/h
4.2 4.4
5.2
Lift speed, laden/ unladen
m/s
0.015 / 0.022
5.3
Lowering speed, laden/ unladen
m/s
0.05 / 0.04
5.8
Max. gradeability, laden/ unladen
%
6 / 16
5.10
Service brake
Electromagnetic
Electric- engine
6.1
Drive motor rating S2 60min
kW
0.65
6.2
Lift motor rating at S3 10%
kW
0.50
6.3
Battery acc. to DIN 43531/ 35/ 36 A, B,
C, no
No
6.4
Battery voltage, nominal capacity K5
V / Ah
24 / 20(24 / 30；24 / 36)
6.5
Battery weight
kg
4.6

8
6.6
Energy consumption acc. to VDI cycle
kWh/h
0.19
Addit ion data
8.1
Type of drive control
DC speed Control
8.4
Sound level at driver`s ear acc. to EN
12053
dB(A)
<70
Features weighing accuracy: +3kg for loading 1500kg
c. Description of the safety devices and warning labels
(Europe and other, excepting USA)
A Decal: No Passengers
B Decal: Crane Hook
C Label: Identification plate
(ID-plate)
D Decal: read and follow
the instructions
E Decal: oil filling port
F Label: Capacity
operated. Before operating, press the passwords on pin-code panel and press “√” button.
To prevent the unauthorized access, press emergency button (5) or press “X” button of pin-code panel.
The truck is equipped with a safety (belly) button (1) which switches the driving function away from the
operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone.
Follow also
the
instructions given on the decals. Replace the decals if they are damaged or missing.
d. Identification plate
Pallet Truck
Type
xxxx
Rated capacity
xxxx kg
Rated voltage
xx V
Service weight
xxxx kg
Battery mass max.
xxx kg
Battery mass min.
xxx kg
Net weight (no battery)
xxx kg
Max. lifting height
xxxx mm
Serial Number
XXXXXXXXXX
Truck code
XXXXXXXXXX
Manufacturer XXXXXXXXXXXXXXX
Fig. 3: Warning labels and decals
The truck is equipped with an
emergency button (5) which
stops functions of lifting,
lowering, driving and engages
the fail-safe electromagnetic
brake when it is pressed. After
checking the functions of the
controller, turn this button
clockwise and the truck can be