Noblelift PTE15N SC User manual

WARNING
Do not use the pallet truck before reading
and understanding these instructions.
NOTE:
•Please check the designation of your
truck type at the last page of this
manual as well as on the ID-plate.
•Keep this manual for reference.
•
Instruction Manual
Electric Pallet Truck with Scale
PTE15N SC

1
FOREWORD
Before operating the truck, read this ORIGINAL INSTRUCTION MANUAL carefully and understand the
usage of the truck completely. Improper operation could create danger.
This manual describes the usage of different electric pallet trucks. When you operate or maintain the
truck, make sure, that it applies to your type.
Keep this manual for reference in the future. If this manual or the warning labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN ISO 3691-1 (Industrial trucks- safety
requirements and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN
12053 (Safety of industrial trucks- test methods for measuring noise emissions), EN 1175-1 (Industrial
truck safety – electrical requirements), assumed the truck is used according to the described purposes.
The noise level for this equipment is 69 dB(A) according to EN 12053.
ATTENTION:
•Environmentally hazardous waste, such as batteries, oil and electronics, will have a
negative effect on the environment, or health, if handled incorrectly.
•The waste packages should be sorted and put into solid dustbins according to the
materials and be collected disposal by local special environment protection bureau. To
avoid pollution, it’s forbidden to throw away the wastes randomly.
•To avoid leaking during the use of the products, the user should prepare some
absorbable materials (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid second pollution to the environment, the used absorbable materials
should be handed in to special departments in terms of local authorities.
•Our products are subject to ongoing developments. Because this handbook is only for
the purpose of operating /servicing the pallet truck, therefore please have understanding,
that there is no guarantee out of particular features out of this handbook.
NOTE: In this manual, the left sign means warning and danger, which can lead to
death or serious injury if you do not follow the instructions.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.

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TABLE OF CONTENTS
1. CORRECT APPLICATION ....................................................... Tõrge! Järjehoidjat pole määratletud.
2. DESCRIPTION OF THE PALLET TRUCK............................... Tõrge! Järjehoidjat pole määratletud.
a. Overview of the main components....................................... Tõrge! Järjehoidjat pole määratletud.
b. Main technical data............................................................... Tõrge! Järjehoidjat pole määratletud.
c. Description of the safety devices and warning labels (Europe and other, except USA).................... 8
d. Identification plate............................................................................................................................... 8
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS .......................................................... 9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ............................................................. 9
a. Commissioning ................................................................................................................................... 9
b. Hoisting/ transportation..................................................................................................................... 10
c. Decommissioning...............................................................................................................................11
5. DAILY INSPECTION .............................................................................................................................11
6. OPERATING INSTRUCTIONS .............................................................................................................11
a. Parking.............................................................................................................................................. 12
b. Lifting ................................................................................................................................................ 12
c. Lowering............................................................................................................................................ 12
d. Driving............................................................................................................................................... 12
e. Steering............................................................................................................................................. 13
f. Braking............................................................................................................................................... 13
g. Malfunctions...................................................................................................................................... 13
h. Emergency........................................................................................................................................ 13
7. WEIGHING TERMINAL........................................................................................................................ 14
a. Accurate weighing............................................................................................................................. 14
b. 1 (Net) + 2 (Tare) = 3 (Gross)........................................................................................................... 14
c. Errors .................................................................................... Tõrge! Järjehoidjat pole määratletud.
d. Zero and tare functions......................................................... Tõrge! Järjehoidjat pole määratletud.
e. Summation (total) function.................................................... Tõrge! Järjehoidjat pole määratletud.
f. Printer (optional) ................................................................................................................................ 16
g. Printout (optional)................................................................. Tõrge! Järjehoidjat pole määratletud.
h. Paper replacement ........................................................................................................................... 17
8. Indicator display ................................................................................................................................... 17
a. Button screen check ......................................................................................................................... 17
b. Default unit settings.......................................................................................................................... 18
c. Backlight mode settings.................................................................................................................... 18
d. Calibration......................................................................................................................................... 18
e. Battery replacement.......................................................................................................................... 19
f. Touch-screen Indicator ...................................................................................................................... 20
g. Sensors installation........................................................................................................................... 20
h. Button functions................................................................................................................................ 21

3
9. PIN-CODE PANEL ............................................................................................................................... 22
a. Introduction....................................................................................................................................... 22
b. Main parameters............................................................................................................................... 22
c. Main codes and functions................................................................................................................. 23
10. BATTERY CHARGING AND REPLACEMENT.................................................................................. 23
a. Replacement..................................................................................................................................... 23
b. Battery indicator................................................................................................................................ 24
c. Charging............................................................................................................................................ 25
11. REGULAR MAINTENANCE............................................................................................................... 26
a. Maintenance checklist ...................................................................................................................... 26
b. Lubricating points.............................................................................................................................. 27
c. Check and refill hydraulic oil............................................................................................................. 28
d. Check electrical fuses....................................................................................................................... 28
12. TROUBLE SHOOTING ...................................................................................................................... 28
13. WIRING/ CIRCUIT DIAGRAM ........................................................................................................... 30
a. Electrical circuit diagram................................................................................................................... 30
b. Hydraulic circuit diagram .................................................................................................................. 33

4
1. CORRECT APPLICATION
It is only allowed to use this electric pallet truck according to this instruction manual.
The trucks described in this manual are self-propelled electric power pallet trucks. The trucks are
designed to lift, lower and transport palletized loads.
A wrong usage can cause human injuries or can damage the equipment.
The operator/ the operating company has to ensure the correct usage and has to ensure, that this pallet
truck is used only by staff, who is trained and authorized to use this truck.
The pallet truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The
truck is intended to be used for indoor applications with ambient temperatures between +5C~+ 40C and
for various transportation applications without crossing permanent obstacles or potholes. The work on
ramps is allowed if ramp is not exceeding the allowed angle. While operating, the load must be placed
approximately on the longitudinal centre plane of the truck.
Lifting or transporting people is forbidden.
If used on tail lifts or loading ramps, please ensure that these are used correctly according to the
operating instructions.
The capacity is marked on capacity sticker as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this pallet truck which may affect, for example, capacity, stability or
safety requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.

5
2. DESCRIPTION OF THE PALLET TRUCK
a. Overview of the main parts
1. Safety (belly) button
2. Tiller
3. Pin-code panel
4. Battery discharge indicator
5. Emergency button
6. Motor cover
7. Chassis
8. Fork
9. Load roller
10. Battery
11. Apron
12. Drive Unit
13. Display
14. Sensors
Fig. 1: Overview main parts

6
b. Main technical data
Fig. 2: Main technical data

7
Table 1: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
Distinguishing mark
1.2
Manufacturer`s type designation
PTE15N SC
1.3
Drive
Battery
1.4
Operator type
Pedestrian
1.5
Load Capacity / rated load
Q (t)
1.5
1.6
Load centre distance
c (mm)
600
1.8
Load distance ,centre of drive axle to fork
x (mm)
928
1.9
Wheelbase
y (mm)
1183
Weight
2.1
Service weight
kg
180
185
2.2
Axle loading, laden front/rear
kg
472/1208
476/1209
2.3
Axle loading, unladen front/rear
kg
121/59
121/64
Tyres, chassis
3.1
Tires
Polyurethane (PU)
3.2
Tire size,front
x w
(mm)
210×70
3.3
Tire size,rear
x w
(mm)
80×93(80×70)
3.4
Additional wheels(dimensions)
x w
(mm)
-/80×30
3.5
Wheels,number front/rear(x=driven
wheels)
1x/ 2(1x/ 4) or 1x +2/ 2(1x +2/ 4)
3.6
Tread, front
b10 (mm)
-/430
3.7
Tread, rear
b11 (mm)
380
525
Dimensions
4.4
Lift
h3 (mm)
115
4.9
Height of tiller in drive position min./
max.
h14 (mm)
740 / 1162
4.15
Height, lowered
h13 (mm)
88
4.19
Overall length
l1 (mm)
1560
4.20
Length to face of forks
l2 (mm)
410
4.21
Overall width
b1 (mm)
540
4.22
Fork dimensions
s/e/l (mm)
64 / 182 / 1150
4.25
Distance between fork- arms
b5 (mm)
562
707
4.32
Ground clearance, centre of wheelbase
m2 (mm)
21
4.34
Aisle width for pallets800X1200
lengthways (200mm safe distance)
Ast (mm)
2000
4.35
Turning radius
Wa (mm)
1387
Performance data
5.1
Travel speed, laden/ unladen
km/h
4.2 4.4
5.2
Lift speed, laden/ unladen
m/s
0.015 / 0.022
5.3
Lowering speed, laden/ unladen
m/s
0.05 / 0.04
5.8
Max. gradeability, laden/ unladen
%
6 / 16
5.10
Service brake
Electromagnetic
Electric- engine
6.1
Drive motor rating S2 60min
kW
0.65
6.2
Lift motor rating at S3 10%
kW
0.50
6.3
Battery acc. to DIN 43531/ 35/ 36 A, B,
C, no
No
6.4
Battery voltage, nominal capacity K5
V / Ah
24 / 20(24 / 30；24 / 36)
6.5
Battery weight
kg
4.6

8
6.6
Energy consumption acc. to VDI cycle
kWh/h
0.19
Addit ion data
8.1
Type of drive control
DC speed Control
8.4
Sound level at driver`s ear acc. to EN
12053
dB(A)
<70
Features weighing accuracy: +3kg for loading 1500kg
c. Description of the safety devices and warning labels
(Europe and other, excepting USA)
A Decal: No Passengers
B Decal: Crane Hook
C Label: Identification plate
(ID-plate)
D Decal: read and follow
the instructions
E Decal: oil filling port
F Label: Capacity
operated. Before operating, press the passwords on pin-code panel and press “√” button.
To prevent the unauthorized access, press emergency button (5) or press “X” button of pin-code panel.
The truck is equipped with a safety (belly) button (1) which switches the driving function away from the
operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone.
Follow also
the
instructions given on the decals. Replace the decals if they are damaged or missing.
d. Identification plate
Pallet Truck
Type
xxxx
Rated capacity
xxxx kg
Rated voltage
xx V
Service weight
xxxx kg
Battery mass max.
xxx kg
Battery mass min.
xxx kg
Net weight (no battery)
xxx kg
Max. lifting height
xxxx mm
Serial Number
XXXXXXXXXX
Truck code
XXXXXXXXXX
Manufacturer XXXXXXXXXXXXXXX
Fig. 3: Warning labels and decals
The truck is equipped with an
emergency button (5) which
stops functions of lifting,
lowering, driving and engages
the fail-safe electromagnetic
brake when it is pressed. After
checking the functions of the
controller, turn this button
clockwise and the truck can be

9
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT
•Put feet or hands under or into the lifting mechanism.
•Allow other person than the operator to stand in front of or behind the truck when it
is moving or lifting/lowering.
•Overload the truck.
•Put feet in front of the wheels, injury could result.
•Lift people. People could fall down and suffer severe injury.
•Push or pull loads
•Side or end load. Load must be distributed evenly on the forks.
•Use the truck with unstable, unbalanced not stable load.
•Use truck without manufacturer’s instructions manual.
•Lifted loads could become unstable at wind forces. In the case of wind forces do
not
lift the load if there is any influence to the stability.
Watch difference in floor levels when driving, load could fall down or the truck could get uncontrollable.
Keep watching the conditions of load. Stop operating the truck if load becomes unstable.
Brake the truck and activate the emergency button (5) by pushing when sliding load on or off the truck. If
the truck has any malfunctions, follow chapter 10.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage to the
power pack. Stop operation if temperature of hydraulic oil is too high.
•When operating the electric pallet truck, the operator has to wear safety shoes.
•The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
•The operating lighting must be minimum 50 Lux.
Fig. 4: Identification plate (take practicality as
standard)

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•To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.), turn off the truck.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING
a. Commissioning
Table 2: Commissioning data
Type
PTE15N SC(562X1150)
PTE15N SC(707X1150)
Commissioning weight [kg]
180kg
185kg
Dimensions [mm]
1552x560x1250
1552x707x1250
After receiving our new pallet truck or for re-commissioning, you have to do following steps before (firstly)
operating the truck:
•Check if all parts are included and not damaged.
•Check if all functions of the tiller work normally.
•Check if proper batteries and chargers are used (follow chapter 8).
•Complete the daily inspections as well as functions check.
b. Hoisting/ transportation
For transporting, remove the load, lower the forks to the lowest position and fix the truck with dedicated
hoisting equipment according to the following figures.
Hoisting
USE DEDICATED CRANE AND HOISTING EQUIPMENT
DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING HOISTING OPERATION
Transportation
ALWAYS FASTEN THE TRUCK SECURELY DURING TRANSPORTATION ON A
LORRY OR TRUCK
Lower the forks and park the truck securely.
Fasten the truck according to Fig. 6 by fixing dedicated lashing belts to each side of the hook holes and
fasten the other side at the transporting truck.

11
c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all greasing
points (regular inspection) mentioned in this manual to protect the truck against corrosion
and dust. Remove the batteries and check safety equipment so that there will be no crush
after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries
and electric components must be recycled due to legal regulations.
5. DAILY INSPECTION
This chapter describes pre-checks before putting the truck into operation.
Daily inspection is effective to find the malfunctions or faults on this truck. Check the following points
before operation.
Remove load from truck and lower the forks.
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.
•Check for scratches, deformation or cracks.
•Check if there is any oil leakage from the cylinder.
•Check the vertical creep of the truck.
•Check the smooth movement of the wheels.
•Check the function of the emergency brake by activating the emergency button.
•Check the braking function of tiller.
•Check the lifting and lowering functions by operating the buttons.
Fig. 5: Lifting with a crane
Fig. 6: Holes for hook

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•Check if all bolts and nuts are tightened firmly.
•Visual check if there are any broken electric wires.
•If the truck equips with a backrest, check it for damages and correct assembling.
6. OPERATING INSTRUCTIONS
BEFORE OPERATING THIS TRUCK,
PLEASE FOLLOW THE WARNINGS AND
SAFETY INSTRUCTIONS (CHECK
CHAPTER 3).
a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES
The truck equips with an electromagnetic fail-safe stopping and parking brake.
Please fully lower the forks and press the emergency button (5).
b. Lifting
DO NOT OVERLOAD THE TRUCK! MAXIMUM CAPACITY IS 1500KG.
Fully lower the forks when drive the truck until loading.Press the lifting button (Fig. 7,
15) until to the desired lifting height.
c. Lowering
Press the lowering button (Fig. 7, 16) carefully.
Lower the load until the forks are clear of the pallet, then
drive the truck carefully out of the load zone.
d. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED TECHNICAL DATA.
Start the truck by activation from Pin-code panel, move the tiller to the operating zone (‘F’, Fig.9).
Fig.7: Tiller operating controls
Fig. 8: Load uphill
Make sure that the load is stably palletized and the
daily inspection is carried out.
Type the passwords on pin-code panel (3) and
press “√” button to start the truck.
Press the horn button (Fig.7,14) to activate the
audible warning signal.

13
Turn the accelerator to the desired direction forward ‘Fw.’ or backwards Bw.’ (Fig. 9).
Control the travelling speed by moving the accelerator (Fig.7,13) carefully until you reach the desired
speed. If you move the accelerator back to the neutral position, the controller decelerates the truck until
the truck stops. If the truck stops, the parking brake will be engaged.
Drive carefully the truck to the destination. Watch route conditions and adjust the speed by accelerator.
Press turtle button (Fig.7,17) once to enter slow speed mode, move the accelerator (Fig.7,13) and the
truck travels slowly. Press turtle button the second time to regular mode.
Press turtle button (Fig.7,17) and hold for 2 seconds to realize driving with tiller in vertical position, move
the accelerator and the truck can travel slowly, which is suitable for work in confined area.
e. Steering
Steer the truck by moving the tiller to left or right side.
f. Braking
PLEASE CHECK THE BRAKING DISTANCE WITH TRUCK BEFORE OPERATION
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITIONS AND
THE LOAD CONDITIONS OF THE TRUCK
The braking function can be activated in several ways:
•By moving the accelerator (13) back to the initial ‘0’ position or by releasing the accelerator, the
regenerative braking is activated. The truck brakes until it stops.
•By moving the accelerator (13) from one driving direction directly to the opposite direction, the
regenerative brake brakes the truck until it starts traveling into the opposite direction.
•The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is
released, the tiller moves automatically up to the upper baking zone (‘B’).The truck brakes until it
stops.
•The safety (belly) button (1) prevents the operator from being crushed. If this button is activated,
the truck decelerates and/ or starts traveling into the backwards direction (‘Bw.’) for a short
distance and stops. Please consider, that this button also operates, if the truck is not traveling and
Fig. 9: Operating direction

14
the tiller is in the operating zone.
g. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (5) by pressing it. If possible, park the truck on a safe area and press “X” button of pin-
code panel. Inform immediately the manager and/ or call your service. If necessary, move the truck out
of the operating area by using dedicated towing/ lifting equipment.
h. Emergency
In emergencies or in the event of tipping over (or off dock), keep a safe distance away. If possible press
the emergency button (5). All electrical functions will be blocked.
7. WEIGHING TERMINAL
a. Accurate weighing
b. 1 (Net) + 2 (Tare) = 3 (Gross)

15
c. Errors
d. Zero and tare functions

16
e. Summation (total) function

17
f. Printer (Optional)
Printer
Thermal Printer
Print speed
Up to 65 mm/sec (max.)
Function
Front side paper feed, easy to
install paper
Temperature range
-10~55℃
Paper
Thermal roll, maximum diameter
is 50mm, width is 58mm
Dimensions
85x85x54mm
Resolution
8 dots/ mm, 384 dots/ line
Power supply
DC5V, DC5V-9V
(optional)
g. Printout (Optional)

18
h. Paper replacement
8. Indicator display
a. Button and Display Check
Operations:
With the display off, long press and hold Zero button, then press On/ Off button, the device will enter
hardware check state. Release Zero button when screen shows “0 OK”. When the screen displays “0
KEY”, press Zero button, the screen shows “0 OK”;
Then “T KEY”, press Tare button, the screen shows “T OK”;
Then “U KEY”, press lb/kg button, the screen shows “U OK”;
Then “P KEY”, press Gross button, the screen shows “P OK”;
Then “A KEY”, press Total button, the screen shows “A OK”;
Then “H KEY”, press Hold button, the screen shows “H OK”—If all the operations are completed, then
all buttons are OK.
When screen displays “P--BL”, press Tare button, the screen will display all contents and backlight on.
Press Tare button again to empty the screen and backlight off. Press Tare button again, the screen shows
“HCKOK”. If your operation and manual coincide, it means the screen and backlight OK.
b. Default Unit Settings
When screen displays “SETUP”, press Tare (Confirm) button to enter into parameter setting mode.