CH CP5211 Service manual

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IN469801AV 1/14
© 2014 Campbell Hausfeld/Scott Fetzer
FRANÇAISE: Page Fr1
ESPAÑOL: Página Sp1
Electric Powered
Pressure Washers
Operating Instructions and Parts Manual
CP5211
CP5216
CP5321

Table of Contents
For parts, product and service information
Visit: www.campbellhausfeld.com
Call: Customer Service at 1-800-330-0712
Address any correspondence to: Campbell Hausfeld
Attn: Customer Service
100 Mundy Memorial Drive
Mt. Juliet, TN 37122 U.S.A.
Description. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Guidelines . . . . . . . . . . . . . . . . . . . . 4
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . 4
Instructions Pertaining to a
Risk of Fire, Electric Shock,
or Injury to Persons . . . . . . . . . . . . . . . . . .4
California Proposition 65 . . . . . . . . . . . . .4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Work Area. . . . . . . . . . . . . . . . . . . . . . . . . . .4
Personal Safety . . . . . . . . . . . . . . . . . . . . . .4
Electrical Safety. . . . . . . . . . . . . . . . . . . . . .5
Grounding Instructions. . . . . . . . . . . . .5
Tool Use and Care . . . . . . . . . . . . . . . . . . .5
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Frequently Asked Questions . . . . . . . . . . 6
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents in the Carton . . . . . . . . . . . . . . .7
Additional Items Not Included . . . . . . . .7
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Getting To Know Your
Pressure Washer . . . . . . . . . . . . . . . . . . . . . 9
Recommended Uses for this Pressure
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Assembly and Preoperation. . . . . . . . . . 10
Assembly and Preoperation. . . . . . . . . 10
Trigger Safety Latch. . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Surface Preparation. . . . . . . . . . . . . . . . 11
Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial High Pressure Rinse. . . . . . . . . . 12
Adjusting the Spray Fan Angle. . . . . 12
Angle to the Cleaning Surface . . . . . 12
Distance From Cleaning Surface . . 12
How to Avoid Damaging Surfaces. . 12
Detergent Application. . . . . . . . . . . . . . 12
Detergents . . . . . . . . . . . . . . . . . . . . . . 12
General Cleaning Tips . . . . . . . . . . . . 13
Cleaning Power. . . . . . . . . . . . . . . . . . . . 13
Final Rinse . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure Relief Procedure . . . . . . . . . . 13
Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Winterizing Instructions . . . . . . . . . 13
Tips for Extending the Life of
Your Pressure Washer . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance Schedule . . . . . . . . . . . . . 14
Technical and Consumer
Information . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram. . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting Guide . . . . . . . . . . . . . . 16
Replacement Parts List . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating Instructions and Parts Manual
Electric Powered
Pressure Washers
Specifications
Model CP5211
2HP CAT 2DX
115 Volt
#2.0 Tip
Pressure: 2000 psi / 13,790 kPa
Flow: 1.5 GPM
Model CP5216
2HP AR XJV
115 Volt
#2.0 Tip
Pressure: 1900 psi / 13,100 kPa
Flow: 1.5 GPM
Model CP5321
5HP CAT 3DNX
230 Volt
#3.0 Tip
Pressure: 2900 psi / 19,995 kPa
Flow: 2.5 GPM
Please record Model Number and
Serial Number for use when contacting
the manufacturer:
Model No.: __________________________
Serial No.: ___________________________
Purchase Date: ______________________
Purchase Place: ______________________
For information about this product,
call 1-800-330-0712.
Figure 1 - Model CP5211, CP5216 and CP5321
www.campbellhausfeld.com 3
Description
These powerful and durable electric pressure washers are designed for industrial
projects in maintenance shops, farms, stables, commercial kitchens, screen printing
businesses, on heavy equipment, and more. They are ETL approved which meet UL
and CSA standards.
The heavy-duty, induction motor operates quietly, efficiently and without fuel
emissions. It is covered with a powder coated, steel hood to protect and prolong the
life of the unit, and provides tip storage. The commercial grade pump has ceramic
pistons which provide a long pump life. The pump and motor are mounted to a rugged,
powder coated steel framed cart. The cart features pneumatic wheels and a fold-down
handle for compact storage. The gun/lance, high pressure hose and power cord all
store neatly on the cart.

Important Safety Information
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY
TO PERSONS
This manual contains important safety, operational and maintenance information. If
you have any questions, please call 1-800-330-0712 for customer assistance.
When using tools, basic precautions should always be followed,
including the following:
CALIFORNIA PROPOSITION 65
This product or its power cord may contain chemicals known to the State
of California to cause cancer and birth defects or other reproductive
harm.Wash hands after handling.
GENERAL
a. To reduce the risks of electric shock, fire, and injury to persons, read
all the instructions before using the tool. Failure to follow warnings,
dangers, and cautions could result in DEATH or SERIOUS INJURY.
b. Be thoroughly familiar with the controls and the proper use of the
equipment. Follow all instructions. Contact your Campbell Hausfeld representative
if you have any questions.
c. Only persons well acquainted with these rules of safe operation should be allowed
to use the unit.
d. Follow all safety codes as well as the Occupational Safety and Health Act (OSHA).
WORK AREA
a. Keep operation area clear of all persons.
b. To reduce the risk of injury, close supervision is necessary when the product is used
near children.
c. Do not operate the tool in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. The tool is able to create
sparks resulting in the ignition of the dust or fumes.
d. NEVER spray flammable liquids or use pressure washer in areas
containing combustible dust, liquids, or vapors.
e. Never operate this machine in a closed building or in or near an
explosive environment.
PERSONAL SAFETY
a. Stay alert. Watch what you are doing and use common sense when operating the
tool. Do not use the tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating the tool increases the risk of
injury to persons.
b. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair
increases the risk of injury to persons as a result of being caught in moving parts.
c. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected
situations.
Risk of injection or severe injury. Keep clear of nozzle. Do not
discharge streams at persons.This product is to be used only
by trained operators.Always remove lance from gun before cleaning debris from tip.
Safety Guidelines
This manual contains information
that is very important to know
and understand. This information
is provided for SAFETY and to
PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not avoided,
WILL result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not avoided,
COULD result in death or serious injury.
Caution indicates
a potentially
hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
IMPORTANT: Information that
requires special attention.
Safety Symbols
The following Safety Symbols appear
throughout this manual to alert you
to important safety hazards and
precautions.
Read Manual
First
Risk of
Explosion
Risk of Fire
Risk of Falling Risk of Personal
Injury
Operating Instructions and Parts Manual
www.campbellhausfeld.com
Wear Eye
and Hearing
Protection
Risk of
Electrocution
4

d. Keep clear of nozzle. NEVER direct high pressure spray at a
person, animal, or yourself.
e. NEVER put hand or fingers over the spray tip while operating
the unit.
f. NEVER try to stop or deflect leaks with any body part.
Ensuring that the tool is used
only when the operator and all
other personnel in the work area are wearingANSI Z87
eye protection equipment, and when required, other
appropriate protection equipment such as head, hearing
protection, gloves, rubber boots, protective clothing when operating
and performing maintenance. Serious eye or permanent hearing loss
could result.
ELECTRICAL SAFETY
Grounding Instructions
This product must be grounded. If it should malfunction or
breakdown, grounding provides a path of least resistance for
electric current, reducing the risk of electric shock. This product
is equipped with a cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into
an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Improper connection of equipment-
grounding conductor can result in
a risk of electrocution. Check with a qualified electrician
or service personnel if you are in doubt as to whether
the outlet is properly grounded. Do not modify the plug
provided with the product - it will not fit the outlet, have a proper
outlet installed by a qualified electrician. Do not use any type of
adaptor with this product.
Risk of electrocution:
a. This product is provided with a ground fault circuit
interrupter, GFCI, built into the power cord plug. Be
sure to inspect cord and GFCI prior to use. Any repair or
replacement of the power cord must be performed by a
qualified (licensed or certified) electrical technician. If
replacement of the plug or cord is needed, use only identical
replacement parts.
b. NEVER use an extension cord with this product.
c. Connect only to properly grounded outlet. Do not remove
ground pin.
d. Inspect cord before using - Do not use if cord is damaged.
e. Keep all electrical connections dry and off the ground.
f. Do not touch plug with wet hands.
g. Do not spray electrical apparatus and wiring.
TOOL USE AND CARE
Do not use pressure that exceeds the operating
pressure of any of the parts (hoses, fittings, etc.)
5
in the pressurized system. Ensure all equipment and accessories are
rated to withstand the maximum working pressure of the unit.
a. Maintain the tool with care. A properly maintained tool
reduces the risk of problems and is easier to control.
b. Ensure safety devices are operating properly before each use.
DO NOT remove or modify any part of the gun or unit.
c. NEVER operate the machine without all components
properly connected to the machine (handle, gun/wand
assembly, nozzle, etc.).
d. Point gun in safe direction. Unit will start spraying when
trigger is squeezed if “On/Off” switch is in “ON” position.
e. Know how to stop this product and bleed pressure quickly.
Be thoroughly familiar with the controls.
f. ALWAYS engage the trigger safety latch in the safe position
when spraying is stopped even if only for a few moments.
g. NEVER permanently engage the trigger mechanism on the
gun.
h. ALWAYS follow detergent manufacturer’s label
recommendations for proper use of detergents. Always
protect eyes, skin, and respiratory system from detergent
use.
i. NEVER disconnect the high pressure discharge hose from
the machine while the system is pressurized. To depressurize
machine, turn power and water supply off, then press the
gun trigger 2-3 times.
j. Unplug unit when not in use.
k. Follow the maintenance instructions specified in the
manual.
Equipment damage:
l. ALWAYS turn water supply “ON” before turning pressure
washer “ON.” Running pump dry causes serious damage.
m. Do not operate the pressure washer with the inlet water
screen removed. Keep screen clear of debris and sediment.
n. NEVER operate pressure washer with broken or missing
parts. Check equipment regularly and repair or replace worn
or damaged parts immediately.
o. Use only the nozzles supplied with this machine.
p. NEVER leave the wand unattended while the machine is
running.
q. ALWAYS hold gun and wand firmly when starting and
operating the machine.
r. NEVER allow the unit to run with the trigger released (off) for
more than one minute. Resulting heat buildup will damage
the pump.
s. Release the trigger when changing from high to low pressure
modes. Failure to do so could result in damage to the nozzle.
Models CP5211, CP5216 and CP5321
www.campbellhausfeld.com
Important Safety Information (Continued)