Challenge Cmt-130 User manual

THE CHALLENGE MACHINERY COMPANY

CMT-130 Book Trimmer FX.013B / FEB 2017

This manual covers: Hand-Feed Conveyor, Ad-

vanced In-Feed Conveyor, Cooling Elevator,

and Exit Conveyor.

For Book Pile Feeder, see manual: F.501

For Vertical Stacker, see manual: F.502

CAUTION

Certain components in the CMT 130 are suscep-

tible to damage due to electrostatic discharge.

Observe all ESD procedures to avoid compo-

nent damage.

FX.013B

Issued: January 2013

Last Revised: 2/2/2017

SERIAL No.: ____________________

CMT-130

Book Trimmer

Service Manual

Serial Numbers:

12110562 through 15999999, and

130T-B-150000 through 130T-B-169999

FEB 2017

Introduction ii CMT 130 Book Trimmer

NOTICE

Service documentation is supplied to Challenge

external customers for informational purposes

only. Service documentation is intended for use

by certified, product-trained personnel only.

Challenge does not warrant or represent that

such documentation is complete, nor does Chal-

lenge represent or warrant that it will notify or

provide to such customer any future changes to

this documentation. Customer performed ser-

vice of equipment may affect the warranty of-

fered by Challenge with respect to such equip-

ment. If the customer services this equipment,

modules, components or parts thereof, the cus-

tomer releases Challenge from any and all liabil-

ity for the customer actions, and the customer

agrees to indemnify, defend and hold Challenge

harmless from any third party claims which arise

directly or indirectly from such service.

Prepared by:

The Challenge Machinery Company

6125 Norton Center Drive

Norton Shores, MI 49441 USA

Phone: 231.799.8484 Fax: 231.798.1275

ChallengeMachinery.com

Challenge® is a registered trademark of

The Challenge Machinery Company.

Introduction

The Challenge Machinery Company provides owner's manuals on its

products solely as a courtesy to its customers. See the information

below before using this manual.

These manuals are for reference only. These manuals include products which are noncurrent,

unsupported or no longer produced by The Challenge Machinery Company, and are provided

solely as an accommodation to our customers. By providing these manuals, The Challenge Ma-

chinery Company makes no representation or warranty as to the products, their current condition,

or their suitability or fitness for use in any particular application, which are the sole and independ-

ent responsibility of the product owner and user.

Older products may not comply with current safety procedures, guidelines or regulations,

and it is the product owner's and user's responsibility to evaluate the suitability and fitness

of the products in their current use and application. The Challenge Machinery Company

makes no representation, warranty or recommendation regarding any modifications which

may be required on non-current or unsupported products. The Challenge Machinery Com-

pany assumes no liability for any modification or alteration to any Challenge product, and

any such modification or alteration to any Challenge product is not authorized by The

Challenge Machinery Company. The availability of these manuals is solely for the purpose of

providing reference information for the products.

This manual may not be complete in all aspects of product maintenance and repair. All products

should be used only by qualified and properly trained personnel, following proper safety

procedures. All products should be regularly inspected and maintained, and their condition, ap-

plication and use should be periodically evaluated by qualified personnel. Only qualified and

properly trained technicians should perform maintenance, repair and replacement procedures.

Attempting these procedures without proper training may cause machine damage or operator

injury!

Products may be unsupported by The Challenge Machinery Company due to age or the unavail-

ability of parts from their original manufacturer. No parts or product support will be available to

repair or maintain unsupported products. Older products may not be UL listed (if the product does

not have a UL label it is not a listed product), and may not comply with applicable installation or

other regulations or requirements if relocated to a new facility. Many municipalities require a prod-

uct to be UL listed before an electrician will connect power to them. Often the cost of updating an

older product to comply with current safety regulations is greater than the value of the product.

FEB 2017

CMT 130 Book Trimmer iii Introduction

SAFETY

Before installing or operating any equipment, it

is important to take precautions. Read and thor-

oughly understand the safety precautions out-

lined below.

This machine is designed for one-per-

son operation. Never operate the ma-

chine with more than one person.

Safe use of this machine is the respon-

sibility of the operator. Use good judg-

ment and common sense when working

with and around the machine and its ac-

cessories.

Read and understand all instructions

thoroughly before using the machine. If

questions remain, contact your Author-

ized Challenge Dealer. Failure to un-

derstand the operating instructions may

result in personal injury.

Only trained and authorized individuals

should operate this machine.

Only trained and authorized service

technicians should service this machine.

Do not alter safety guards or devices.

They are there for your protection. Se-

vere laceration or dismemberment may

result if safety devices are altered.

Disconnect power and lock out before

performing any maintenance. See

Power Lockout Procedure on page viii.

Observe all caution and instruction la-

bels on this machine.

Be extremely careful when handling and

changing knives. Severe lacerations or

dismemberment could result from care-

less handling procedures.

Perform the Safety System Check be-

fore each shift begins.

FEB 2017

Introduction iv CMT 130 Book Trimmer

Page

Rev.

Page

Rev.

Revision Control List

Page

Rev.

Page

Rev.

Page

Rev.

Page

Rev.

FEB 2017

CMT 130 Book Trimmer v Introduction

Table of Contents

Introduction......................................................ii

NOTICE...................................................................ii

SAFETY .................................................................iii

Revision Control List ..............................................iv

Table of Contents....................................................v

About this Manual..................................................vii

Organization..........................................................vii

Symbology and Nomenclature ..............................vii

Power Lockout Procedure.................................... viii

1. Service Call Procedures ..........................1-1

Contents.............................................................. 1-1

Introduction.......................................................... 1-1

Service Escalation Policy .................................... 1-1

How to Order Parts.............................................. 1-1

2. Status Indicator RAPs..............................2-1

Contents.............................................................. 2-1

Introduction.......................................................... 2-1

RAP 2.1 Fault Entry............................................. 2-2

RAP 2.2 Final Actions/System Checks................ 2-3

RAP 2.3 Faults With Error Messages.................. 2-4

RAP 2.4 Other Faults (No Error Message).......... 2-8

RAP 2.5 Input Power......................................... 2-11

RAP 2.6 DC Power............................................ 2-13

RAP 2.7 Display Backlight................................. 2-14

RAP 2.8 Enclosure Lights.................................. 2-15

RAP 2.9 Cooling Fans....................................... 2-16

RAP 2.10 Status Light....................................... 2-17

RAP 2.11 Door Interlocks.................................. 2-18

RAP 2.12 Input Door Interlocks......................... 2-19

RAP 2.13 Interlock Test..................................... 2-20

RAP 2.14 Interlock Relay .................................. 2-21

RAP 2.15 Start/Remote Cut Buttons................. 2-22

RAP 2.16 E-Stop/Remote E-Stop Buttons......... 2-23

RAP 2.17 Starter Circuit.................................... 2-24

RAP 2.18 Pump Relay....................................... 2-25

RAP 2.19 Proportional and Dump Valves.......... 2-26

RAP 2.20 Cut Valve .......................................... 2-28

RAP 2.21 Shutdown Relay................................ 2-29

RAP 2.22 Servo Drive Initialization.................... 2-30

RAP 2.23 Servo Drive System .......................... 2-31

RAP 2.24 Pneumatic Pressure Switch .............. 2-32

RAP 2.25 Jogger Cylinder.................................2-33

RAP 2.26 Gripper Clamp Cylinder.....................2-34

RAP 2.27 Gripper Rotator Lock Cylinder...........2-35

RAP 2.28 Elevator Pusher Cylinder...................2-36

RAP 2.29 Knife Shift Cylinders..........................2-37

RAP 2.30 Gripper Lift Cylinder .......................... 2-38

RAP 2.31 Registration Plate Extend Cylinder....2-39

RAP 2.32 Book Lift Air Blast..............................2-40

RAP 2.33 Knife Latch Cylinder..........................2-41

RAP 2.34 Scrap Air Blast ..................................2-42

RAP 2.35 Book Gate Cylinder...........................2-43

RAP 2.36 Face Jog Cylinder .............................2-44

RAP 2.37 Left and Right Clamp Cylinders.........2-45

RAP 2.38 Tilt In-feed Cylinders .........................2-46

RAP 2.39 Internal Conveyor Motor....................2-47

RAP 2.40 Registration Assembly Motor ............2-48

RAP 2.41 Rotary Gripper Motor.........................2-49

RAP 2.42 In-Feed Motors.................................. 2-50

RAP 2.43 Elevator Motor...................................2-51

RAP 2.44 Out-Feed Conveyor Motor.................2-52

RAP 2.45 Knife Latch Sensor............................2-53

RAP 2.46 Book in Position Sensor....................2-54

RAP 2.47 Jogger Retract Sensor ......................2-55

RAP 2.48 Registration Preset Sensor ...............2-56

RAP 2.49 Face Jog Sensors.............................2-57

RAP 2.50 Rotator Preset Sensor.......................2-58

RAP 2.51 Knife Position Sensor........................2-59

RAP 2.52 Knife Up Sensor................................2-60

RAP 2.53 Knife Slow-Down Sensor...................2-61

RAP 2.54 Knife Down Sensor............................2-62

RAP 2.55 In-Feed Sleep Mode Sensor .............2-63

RAP 2.56 In-Feed Conv. Book-on-Tilt Sensors.2-64

RAP 2.57 Book in Elevator Sensor....................2-65

RAP 2.58 Elevator Lift Plate Sensor..................2-66

RAP 2.59 Book at Top of Elevator Sensor ........2-67

RAP 2.60 Book Out of Elevator Sensor.............2-68

RAP 2.61 Out-Feed Accessory Full Sensor ......2-69

3. Book Quality..............................................3-1

Contents..............................................................3-1

Introduction..........................................................3-1

BQ 3.1 Burr Marks...............................................3-2

BQ 3.2 Jagged Bottom Cover..............................3-2

BQ 3.3 Burr Marks/Jagged Cover........................3-2

BQ 3.4 Rectangular Crease Lines.......................3-3

BQ 3.5 Linear Crease Lines ................................3-3

BQ 3.6 Draw........................................................3-3

BQ 3.7 All Sheets Not Cut ...................................3-4

BQ 3.8 Book Not Square.....................................3-4

4. Repair/Adjustment Procedures ...............4-1

Contents..............................................................4-1

Introduction..........................................................4-1

REP 4.1 Cut Stick Replacement..........................4-2

REP 4.2 Knife Replacement................................4-3

REP 4.3 Knife Depth Adjustment.........................4-6

ADJ 4.4 Lubrication .............................................4-7

REP 4.5 Slide Tape.............................................4-8

ADJ 4.6 Accuracy Adjustment .............................4-9

ADJ 4.7 Squaring Adjustment............................4-10

ADJ 4.8 Timing and Conveyor Belts..................4-11

ADJ 4.9 External Conveyors Belt Check ...........4-12

ADJ 4.10 Conveyor Belt Adjustment..................4-13

REP 4.11 Oil / Filter Change .............................4-14

REP 4.12 Air Filter Change ...............................4-15

ADJ 4.13 Hydraulic System Pressure................4-16

ADJ 4.14 Counterbalance Valve........................4-17

ADJ 4.15 Book Underside Air Lift ......................4-18

ADJ 4.16 Knife Gib Adjustment.........................4-19

ADJ 4.17 Knife Latch.........................................4-20

ADJ 4.18 Clamp Pressure Adjustment ..............4-21

ADJ 4.19 Gripper Clamp Pressure ....................4-22

ADJ 4.20 Face Jog Pressure.............................4-23

ADJ 4.21 Face Jog Adjustment.........................4-24

REP 4.22 Main PWB Replacement ...................4-25

ADJ 4.23 Elevator Pusher Height......................4-26

ADJ 4.24 Elevator Shelf Synchronization..........4-27

5. Parts List....................................................5-1

Contents..............................................................5-1

Introduction..........................................................5-1

PL 5.1 Main Assembly 59000 (1/12)....................5-2

PL 5.2 Main Assembly 59000 (2/12)....................5-3

PL 5.3 Main Assembly 59000 (3/12)....................5-4

PL 5.4 Main Assembly 59000 (4/12)....................5-5

PL 5.5 Main Assembly 59000 (5/12)....................5-6

PL 5.6 Main Assembly 59000 (6/12)....................5-7

Title Page Title Page Title Page

FEB 2017

Introduction vi CMT 130 Book Trimmer

PL 5.7 Main Assembly 59000 (7/12) ................... 5-8

PL 5.8 Main Assembly 59000 (8/12) ................... 5-9

PL 5.9 Main Assembly 59000 (9/12) ................. 5-10

PL 5.10 Main Assembly 59000 (10/12).............. 5-11

PL 5.11 Main Assembly 59000 (11/12).............. 5-12

PL 5.12 Main Assembly 59000 (12/12).............. 5-13

PL 5.13 Registration Asm. 56311-3................... 5-14

PL 5.14 Conveyor Drive 56374-1...................... 5-15

PL 5.15 Power Panel EE-3306-1 (1/2).............. 5-16

PL 5.16 Power Panel EE-3306-1 (2/2).............. 5-17

PL 5.17 Power Panel –50Hz EE-3310 ............. 5-18

PL 5.18 Control Console EE-3310 .................... 5-19

PL 5.19 Pneumatic Diag. 59000-P (1/2)............ 5-20

PL 5.20 Pneumatic Diag. 59000-P (2/2)............ 5-21

PL 5.21 Pneu. Manifold Asm. 59012-1.............. 5-22

PL 5.22 Hydraulic Power Unit 59010................. 5-23

PL 5.23 Hydraulic Power Unit 59010-1 ............. 5-24

PL 5.24 Manifold Assembly 59011.................... 5-25

PL 5.25 Hydraulic Schem. 59010-S .................. 5-26

PL 5.26 Manifold Sub-Plate H-517.................... 5-27

PL 5.27 Elevator 56421 (1/7)............................. 5-28

PL 5.28 Elevator 56421 (2/7)............................. 5-29

PL 5.29 Elevator 56421 (3/7)............................. 5-30

PL 5.30 Elevator 56421 (4/7)............................. 5-31

PL 5.31 Elevator 56421 (5/7)............................. 5-32

PL 5.32 Elevator 56421 (6/7)............................. 5-33

PL 5.33 Elevator 56421 (7/7)............................. 5-34

PL 5.34 Idler 56446........................................... 5-35

PL 5.35 Pusher 56483....................................... 5-36

PL 5.36 Elev. Electrical EE-2980-1 ................... 5-37

PL 5.37 Elev. Pneumatics 56421-P................... 5-38

PL 5.38 Tilt Conveyor 56600 (1/8)..................... 5-39

PL 5.39 Tilt Conveyor 56600 (2/8)..................... 5-40

PL 5.40 Tilt Conveyor 56600 (3/8)..................... 5-41

PL 5.41 Tilt Conveyor 56600 (4/8)..................... 5-42

PL 5.42 Tilt Conveyor 56600 (5/8)..................... 5-43

PL 5.43 Tilt Conveyor 56600 (6/8)..................... 5-44

PL 5.44 Tilt Conveyor 56600 (7/8)..................... 5-45

PL 5.45 Tilt Conveyor 56600 (8/8)..................... 5-46

PL 5.46 Tilt Conv. Elec. EE-2993-3................... 5-47

PL 5.47 Tilt Conv. Pneum. 56600-P.................. 5-48

PL 5.48 Long Hand-Feed Conv. 56413 (1/3)..... 5-49

PL 5.49 Long Hand-Feed Conv. 56413 (2/3)..... 5-50

PL 5.50 Long Hand-Feed Conv. 56413 (3/3)..... 5-51

PL 5.51 Long Hand-Feed Electrical EE-2985-1. 5-52

PL 5.52 Std. Hand-feed Conv. 59200................ 5-53

PL 5.53 Std Hand-Feed Elec. EE-3342............. 5-54

PL 5.54 Exit Conv. 56420 (1/3) ......................... 5-55

PL 5.55 Exit Conv. 56420 (2/3)..........................5-56

PL 5.56 Exit Conv. 56420 (3/3)..........................5-57

PL 5.57 Exit Conv. Elec. EE-2979-3..................5-58

PL 5.58 Conveyor Drive Asm. 56340-1.............5-59

PL 5.59 Conveyor Drive Asm. 56340-2.............5-60

6. General Procedures/Information.............6-1

Contents..............................................................6-1

Introduction..........................................................6-1

GP 6.1 Retrieve Recent Error Messages ............6-2

GP 6.2 Input Diagnostics (Sensor Data)..............6-3

GP 6.3 Output Diagnostics..................................6-5

GP 6.4 Input/Output LEDs...................................6-7

GP 6.5 Input Testing............................................6-8

GP 6.6 Output Testing.........................................6-9

GP 6.7 Software Upgrade/Replacement ...........6-10

GP 6.8 Software Re-Initialization.......................6-11

GP 6.9 Proximity Sensors .................................6-12

GP 6.10 Retro-reflective Sensors......................6-13

GP 6.11 Diffuse Sensors...................................6-14

GP 6.12 Micro-Switches....................................6-15

GP 6.13 Hirschmann Connectors......................6-16

GP 6.14 Contact Blocks ....................................6-17

GP 6.15 Speed-Control Air Valves....................6-18

GP 6.16 Principles of Operation........................6-19

GP 6.17 Specifications......................................6-22

GP 6.18 Book Size Chart ..................................6-23

GP 6.19 Scheduled Maintenance......................6-24

GP 6.20 Change Tags.......................................6-25

7. Wiring Data................................................7-1

Contents..............................................................7-1

Introduction..........................................................7-1

WD 7.1 Schematic –230 VAC E-3307-1 (1/9).....7-2

WD 7.2 Schematic –120 VAC E-3307-1 (2/9).....7-3

WD 7.3 Schematic –27 VAC E-3307-1 (3/9) ......7-4

WD 7.4 Schematic –18 VAC E-3307-1 (4/9) ......7-5

WD 7.5 Schematic –9 VAC E-3307-1 (5/9) ........7-6

WD 7.6 Schematic –35 VDC E-3307-1 (6/9)......7-7

WD 7.7 Schematic –24 VDC E-3307-1 (7/9)......7-8

WD 7.8 Schematic –15 VDC E-3307-1 (8/9)......7-9

WD 7.9 Schematic –5 VDC E-3307-1 (9/9) ......7-10

WD 7.10 Plug Connections to PWB EE-2939-2 7-11

WD 7.11 Schematic –Elevator EE-2980-1........7-12

WD 7.12 Schematic –Tilt Conv. EE-2993-3......7-13

WD 7.13 Schematic –Long In-Feed EE-2985-17-14

WD 7.14 Schematic –Std In-Feed EE-2985-1..7-15

WD 7.15 Schematic –Exit Conv. EE-2979-3.....7-16

WD 7.16 Interconnection Diagram E-3308-1.....7-17

WD 7.17 Fuse Chart S-1781-193 .....................7-18

8. Installation .................................................8-1

Contents..............................................................8-1

Introduction..........................................................8-1

8.1 Shipping Claims.............................................8-2

8.2 Unpacking......................................................8-2

8.3 Moving...........................................................8-2

8.4 In-feed Setup.................................................8-3

8.5 Trimmer Setup...............................................8-6

8.6 Out-feed Setup ..............................................8-6

8.7 Power Hookup...............................................8-7

8.8 Air Hookup.....................................................8-9

8.9 Cleaning ........................................................8-9

FEB 2017

CMT 130 Book Trimmer vii Introduction

About this Manual

This Service Manual is part of a multinational

documentation system that includes service

training. It is intended to supplement service

training with specific procedures and necessary

reference information to efficiently service the

CMT 130 Book Trimmer.

Organization

This manual is divided into 7 sections. The sec-

tions are outlined below:

Section 1 –Service Call Procedures

This section outlines the strategy for success-

fully completing a service call.

This section includes the following:

Initial Actions

System Checks

Scheduled Maintenance

Final Actions

Section 2 –Status Indicator RAPs

This section contains Repair Analysis Proce-

dures (RAPs) necessary to repair faults. Enu-

merated procedures are prefixed with RAP 2.x.

The "2" refers to section number in this manual.

Section 3 –Book Quality

This section contains procedures necessary to

correct book trim quality issues. Enumerated

procedures are prefixed with the letters BQ 3.x.

The "3" refers to the section number in this man-

ual.

Section 4 –Repairs/Adjustments

This section contains detailed procedures for the

repair and/or adjustment of mechanical and

electrical components. Enumerated procedures

are prefixed with the letters ADJ 4.x or REP 4.x.

The "4" refers to section number in this manual.

Section 5 –Parts List

This section contains exploded view drawings

and parts lists essential to the repair of the ma-

chine. Enumerated drawings are prefixed with

the letters PL 5.x. The "5" refers to its section

number in this manual.

Section 6 –General Procedures/Information

This section contains general procedures, diag-

nostic information, product specifications, tag

modification information, and other general infor-

mation. General procedures are prefixed with

the letters GP 6.x. The "6" refers to its section

number in this manual.

Section 7 –Wiring Data

This section contains Block Schematic Drawings

(BSDs) and wiring diagrams. Diagrams are enu-

merated with the prefix WD 7.x.

Section 8 –Installation Instructions

This section contains procedures necessary to

install the CMT-130 and its accessories.

Symbology and Nomenclature

The following reference symbols are used

throughout the documentation

Warnings, Cautions, and Notes

The formats of three specific types of notes

found throughout this manual indicate the level

of danger or importance associated with the task

presented. The format of warning notes, caution

notes, and regular notes imply a certain level of

danger. The following examples give a descrip-

tion. Associate the text format and symbol with

its level of danger or importance.

Warning Definition:

WARNING

A warning indicates an operating or mainte-

nance procedure that if not observed, could

result in injury or loss of life.

Caution Definition:

CAUTION

A Caution with this symbol indicates an operat-

ing or maintenance procedure that if not ob-

served, could result in damage to equipment.

ESD Caution Definition:

CAUTION

A Caution with this symbol indicates an operat-

ing or maintenance procedure that if not ob-

served, could result in damage due to electro-

static discharge.

Note Definition:

Note: A regular note indicates an operating,

maintenance procedure that can be helpful, yet

is not required.

FEB 2017

Introduction viii CMT 130 Book Trimmer

Warning Label Symbols

Warning labels are posted throughout the ma-

chine to indicate areas where physical injury

may occur. The following symbols are used:

Read the instruction manual.

The instruction manual should be

read and understood before operat-

ing this machine.

Do not operate with more than

one person!

One person only should operate

this machine at a time.

Cut / Crush Hazard!

Do not operate with covers re-

moved.

Do not disable safety devices.

Crush Hazard!

Do not operate with covers re-

moved.

Do not disable safety devices.

Crush / Entanglement Hazard!

Do not operate with covers or

guards removed.

Electrical Shock Hazard!

Disconnect power before removing

cover.

Electrical Shock Hazard!

Disconnect power before removing

cover.

Other Symbols

Become familiar with other symbols used in this

manual.

LCD Display

Throughout this manual, display text is used to

denote a message that is displayed on the LCD

screen.

Example: No Air Pressure.

This symbol: "->" is used to show a series of

menu selections at the console.

Example: Maint. -> Service -> Sensor

Data.

Power Lockout Procedure

For maximum safety while making ADJUST-

MENTS or REPAIRS to your machine, lock out

the main power disconnect switch. The switch

should be moved to the OFF position and a pad-

lock securely fastened through the loop. The

person adjusting or servicing the machine

should hold the key.

On/Off Switch

Main Power Disconnect

FEB 2017

CMT 130 Book Trimmer 1-1 1. Service Call Procedures

Contents

Title Page

Introduction.......................................................... 1-1

Service Escalation Policy .................................... 1-1

How to Order Parts.............................................. 1-1

Introduction

The Service Call Procedures section begins by

describing the technical support policy. Initial

Actions include collecting background infor-

mation regarding the service issue and retrieving

status messages from the machine's memory.

System Checks are made to identify faults and

direct the service technician to a resolution.

Regular Maintenance is performed after proper

machine operation is re-established.

Final Actions are taken to complete the service

call. Service log entries are made. If necessary,

tag modifications are made. The service issue

is closed.

Service Escalation Policy

Time and Material (T&M) is not supported by

Xerox Service

The following procedure should be used when

escalating a service call.

1. Before calling Xerox, the customer must

confirm system setup.

2. Customer contacts Xerox customer ser-

vice.

3. Xerox CSE responds to customer:

a. Review system setup

b. Troubleshoot problem

4. If problem is not identified within one hour,

Xerox CSE contacts C.P. Bourg, Inc. as

follows:

Normal Business Hours:

Monday-Friday, 8:00 am- 4:30 pm EST

Telephone: 1-508-998-2171

Evenings, Weekends, Holidays:

Telephone: 1-508-998-2171

or 1-508-998-7502

Leave message with operator using au-

thorization number 3513. Include name,

telephone number (with extension), and

time of call.

5. C.P. Bourg, Inc. technical support engineer

will troubleshoot via telephone with Xerox

CSE.

How to Order Parts

PFSMA

C.P. Bourg, Inc. will supply one CMT

130 spare parts kit for each machine.

Xerox CSE must contact C.P. Bourg,

Inc. at the following number to replenish

used parts:

Normal Business Hours:

Monday-Friday, 8:00 am- 5:00 pm EST

Telephone: 1-508-998-2171

Fax: 1-508-998-0933

1-508-998-2391

Evenings:

Monday-Thurs., 5:00 pm- 8:00 am EST

Phone: 1-508-998-0933

1-508-998-2391

Weekends and Holidays:

Friday 5:00 pm- Sunday 5:00 pm

Fax parts order to 1-508-998-2391

Then call telephone: 1-508-998-2171

or 1-617-730-3178

Leave message with operator using au-

thorization number 3513. Include name,

telephone number (with extension), and

time of call. Inform them you have

faxed in an emergency parts order.

Xerox CSE must emergency order

through C.P. Bourg, Inc. any parts not

included in the spare parts kit but re-

quired to complete a repair.

C.P. Bourg, Inc. will ship parts directly to

the customer site and will notify Xerox

CSE of expedited shipping method and

parts ETA.

Expedited shipping costs will be the re-

sponsibility of CP Bourg.

NOTE: C.P. Bourg, Inc. will supply the paper-

work for return of the failed part if required for re-

turn. The failed part will be returned to C.P.

Bourg, Inc. in the same box the new part was

shipped.

1. Service Call Procedures

FEB 2017

1. Service Call Procedures 1-2 CMT 130 Book Trimmer

T&M

Time and Material (T&M) is not supported by

Xerox Service

Offline units only (not connected to printer)

Customer Responsibilities:

Customer must stock the CMT 130

spare parts kit for each site.

Customer must ensure adequate inven-

tory of spare parts are maintained on-

site at all times.

Customer reacts to parts usage data

provided by Xerox CSE and contacts

C.P. Bourg, Inc. customer service at 1-

508-998-2171 to replenish inventory.

Customer must emergency order

through C.P. Bourg, Inc. customer ser-

vice at 1-508-998-2171 any parts not in

the spare parts kit but required to com-

plete a repair.

FEB 2017

CMT 130 Book Trimmer 2-1 2. Status Indicator RAPs