Challenger Lifts RJ6 Instruction manual

Installation, Operation & Maintenance Manual
MODEL RJ6
ROLLING JACK
(Model 40 Series 4-Post only)
6,000 lbs Capacity
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email: [email protected] Web site: www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax [phone]
IMPORTANT:READ THIS MANUAL COMPLETELY
BEFORE INSTALLING or OPERATING JACK

RJ6 Installation, Operation and Maintenance Manual
CAUTION
♦ Before using this product, read and fully understand the operating
instructions and all decals on the product. This is necessary to
prevent injury to the operator and damage to the product.
♦ Roll jack forward before moving vehicle on or off lift.
♦ Do not attempt to use this jack for anything other than its intended
purpose.
♦ If jack begins to tilt as the vehicle is raised, STOP! Lower jack and
reposition the vehicle.
♦ Do not use this jack if it is visibly worn, distorted or damaged.
♦ Maximum air operating pressure not exceed 150 p.s.i.
♦ Always wear appropriate eye protection.
WARNING
♦ Maximum lift capacity of this jack is 6000lbs (2272 kg)
Exceeding this could result in severe personal injury or death.
♦ Lift vehicle at manufacturer’s recommended pick-up points only.
Vehicle weight must be evenly distributed on each jack lift pad.
♦ Keep fingers and hands clear of all pinch points at all times.
Rev. 8/10/07
RJ6-IOM
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RJ6 Installation, Operation and Maintenance Manual
INSTALLATION
1) Replace Oil fill plug with the Breather Plug (provided) before use.
2) Install a ¼ NPT male quick disconnect coupling in air inlet of F.L.R. pre installed on jack.
Match to shop fittings.
3) Place jack assembly on lift rack rails.
Operation
Note: Before lifting a vehicle, operate the jack through a couple of cycles to become familiar
with the controls.
1) Roll jack forward before moving vehicle on lift rack. Be sure vehicle is centered on
rack, apply parking brake and chock wheels.
2) Roll jack(s) to the vehicle manufacturer’s recommended pick-up points. Extend lift
pad arms to proper lift points. Use lift pad spacers if necessary.
3) Raise jack by pushing on foot pedal on pump.
4) Raise vehicle to desired height.
5) Lower jack onto lock.
6) To lower jack completely, raise off of lock and while holding lock release handle
open lower jack. Push lift pad arms in, remove lift pad spacers (if used). Roll jack
forward before moving vehicle off rack.
Maintenance
Daily:Inspect jack and it’s components for damage or excessive wear. Replace parts as
required. See parts list.
Inspect air/hydraulic system for leaks. Check in-line lubricator oil level.
Annually: Check hydraulic pump fluid level. When jack is completely lowered remove
breather plug and check oil level. Oil should be at top of filler plug hole.
IMPORTANT!
Failure to keep lift free of corrosive agents and solvents will lead to reduced service life, which
could result in property damage and/or personal injury. If any problems are encountered,
contact your local service representative.
Rev. 8/10/07
RJ6-IOM
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RJ6 Installation, Operation and Maintenance Manual
Parts Breakdown
Rev. 8/10/07
RJ6-IOM
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RJ6 Installation, Operation and Maintenance Manual
Item Number Part Number Qty/Jack Description
1 B1104 2 Rubber Insert
1A VS10-35-05 4 M6 Nylon Locknut
2 RJ6-04 2 Foot Pad
3 VS10-31-08 4 M8 x 12 Flat Head Screw
4 RJ6-19 2 Stop Bar
5 RJ6-02CH 2 Arm
6 RJ6-01CH 1 Sleeve
7 RJ6-07CH 2 Outer Scissor Plate
8 RJ6-06-04 1 Upper Pin Roller
9 RJ6-13 1 Upper Pin
10 VS10-20-10 6 5mm Roll Pin
10A X10-099 4 20mm Washer
11 RJ6-18 2 Roller
12 RJ6-15CH 2 Sidemember Weld
13 RJ6-08 1 Main Pin
14 RJ6-23 2 Spacer Washer
15 RJ6-12 1 Upper Pin, Fixed End
16 RJ6-06CH 1 Internal Scissor
17 RJ6-11CH 1 Jack Body
18 RJ6-27 4 Shoulder Bolt
19 RJ6-17 4 Wheel
20 RJ6-24 4 Nylon Washer
21 RJ6-26 4 Compression Spring
22 RJ6-25 4 Carrier
23 RJ6-16CH 1 Lock
24 RJ6-20CH 1 Lock Pin
24A RJ6-35 2 18mm Snap Ring
25 GZZ 1 FLR Assembly, Including Gage and Fittings
26 RJ6-28 1 FLR Bracket
27 X10-096 1 M10 Nylon Locknut
28 QYB1-4-1 1 Hose Block
28A RJ6-37 1 4mm x 50mm Cotter Pin
29 RJ6-09CH 1 Cylinder
30 RJ6-15-00CH 2 Sidemember Assembly
31 X10-077 4 M10 x 25 HHCS
31A RJ6-38 4 M10 Hex Nut
32 RJ6-05 2 3" Stack Pad
32A RJ6-36 2 15mm Snap Ring
33 RJ6-14 1 Cylinder Pin
34 RJ6-22CH 1 Hydraulic Elbow
35 RJ6-21CH 1 Hydraulic Hose
36 RJ6-31 2 10mm Push Loc Elbow
37 QYB1-00 1 Air/Oil Pump
IMPORTANT!
Replace all worn or broken parts with genuine Challenger Lifts, Inc. parts. Contact your
local Challenger Lifts parts distributor for pricing and availability. Call Challenger Lifts, Inc. at
[phone] for the distributor in your area.
Rev. 8/10/07
RJ6-IOM
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