Challenger Lifts SAJ9S Instruction manual

Installation, Operation & Maintenance Manual
MODEL’S
SAJ9S &SAJ9A
ROLLING JACK
9,000 lbs Capacity
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email: [email protected] Web site: www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax [phone]
IMPORTANT:READ THIS MANUAL COMPLETELY
BEFORE INSTALLING or OPERATING JACK

Model SAJ9 Installation, Operation & Maintenance
File: SAJ9 07-07
CAUTION
♦ Before using this product, read and fully understand the operating
instructions and all decals on the product. This is necessary to
prevent injury to the operator and damage to the product.
♦ Roll jack forward before moving vehicle on or off lift.
♦ Do not attempt to use this jack for anything other than its intended
purpose.
♦ If jack begins to tilt as the vehicle is raised, STOP! Lower jack and
reposition the vehicle.
♦ Do not use this jack if it is visibly worn, distorted or damaged.
♦ Maximum air operating pressure not exceed 150 p.s.i.
♦ Always wear appropriate eye protection.
WARNING
♦ Maximum lift capacity of this jack is 9000lbs (4082 kg)
Exceeding this could result in severe personal injury or death.
♦ Lift vehicle at manufacturer’s recommended pick-up points only.
Vehicle weight must be evenly distributed on each jack lift pad.
♦ Keep fingers and hands clear of all pinch points at all times.
SAJ9S
SAJ9A
49 1/4" MAX
35 1/4" MIN 5/8"
22 1/2" MAX
11 1/2" MIN
66" MAX
38" MIN 3 1/2"
STACK
ADAPTER
INCLUDED
24 1/4" MAX
13 1/4" MIN
66" MAX
38" MIN
3 1/2"
STACK
ADAPTER
INCLUDED
49 1/4" MAX
35 1/4" MIN 1"
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Model SAJ9 Installation, Operation & Maintenance
File: SAJ9 07-07
INSTALLATION
1) Install a ¼ NPT male quick disconnect coupling in air inlet.. Match to shop fittings.
2) Place jack assembly on lift rack rails.
OPERATION
Note: Before lifting a vehicle, operate the jack through a couple of cycles to become familiar
with the controls.
1) Roll jack forward before moving vehicle on lift rack. Be sure vehicle is centered on
rack, apply parking brake and chock wheels.
2) Roll jack(s) to the vehicle manufacturer’s recommended pick-up points. Extend lift
pad arms to proper lift points. Use lift pad spacers if necessary.
3) Raise jack by pushing on foot pedal on pump.
4) Raise vehicle to desired height.
5) Lower jack onto lock.
6) To lower jack completely, raise off of lock and while holding lock release handle
open lower jack. Push lift pad arms in, remove lift pad spacers (if used). Roll jack
forward before moving vehicle off rack.
MAINTENANCE
DAILY: Inspect jack and it’s components for damage or excessive wear. Replace parts as
required. See parts list.
DAILY: Inspect air/hydraulic system for leaks.
ANNUALLY: Check hydraulic pump fluid level. When lift pad arms are all the way lowered
remove filler plug and check oil level. Oil should be at top of filler plug hole. Fill
as required with 10 wt, anti foam, anti rust hydraulic oil. Reinstall filler plug.
Hand tighten only.
IMPORTANT!
Failure to keep jack free of corrosive agents and solvents will lead to reduced
service life, which could result in property damage and/or personal injury. If
any problems are encountered, contact your local service representative.
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Model SAJ9 Installation, Operation & Maintenance
File: SAJ9 07-07
Parts Break Down
No Part Number Description Qty
1 SDH9403 Foot Pad Weldment 2
2 SDH9407 3 1/2" Pad Extension 2
3 SDH9400 Arm Weldment 2
4 31115 1/4" Flat Washer 4
5 40085 1/4 – 20 Hex Nut 6
6 36095 1/4 –20 x 1 HHCS 6
7 SDH9305 Stop Bar 2
8 31183 1” Flat Washer 2
9 VS25810 3/16” x 2 Spring Pin 2
10 A1157 3/8 – 16 x 2 1/4 HHCS 1
11 SDH9202 9K Cylinder Yoke 1
12 SDH9601 9K Hydraulic Cylinder 1
No Part Number Description Qty
13 Z37027 5/8 SAE Flat Washer 4
14 12066 3/16” x 1 1/2 Spring Pin 4
15 SDH9113 Lock Bar 1
16 SDH9109 Lock Release Handle 1
17 A1099-1 3/8 – 16 x 1/2 Set Screw 1
18 SDH9510 Wheel Assembly 4
19 SDH9506 Support Flat Washer 4
20S 9501SR Side Member STD Lift 2
20A 9501AR Side Member AR Lift 2
21 SDH6605 9K Hydraulic Pump 1
22 SDH9607 Pump Hold Down 1
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