Tuxedo RAJ-6K Series Parts list manual

Oct. 2017
RAJ-6K Series
Rolling Bridge Jacks
6,000 lb. Capacity
(High Mount & Low Mount)
RAJ-6K-H (High Mount)
RAJ-6K-L (Low Mount)
ASSEMBLY & OPERATION INSTRUCTION MANUAL

2
RAJ-6K-H & RAJ-6K-L
Oct. 2017
TABLE OF CONTENTS
Specifications...........................................................................................................2
Description & Features.............................................................................................3
Installation Instructions.............................................................................................3
Safety Instructions....................................................................................................4
Operating Instructions..............................................................................................4
Maintenance Instructions.........................................................................................5
Trouble Shooting......................................................................................................6
Exploded View..........................................................................................................7
Parts List...................................................................................................................8 - 9
Warranty...................................................................................................................10
SPECIFICATIONS
Model Numbers: RAJ-6K-H & RAJ-6K-L
Max
Capacity
Size
L x W x H
*Height
(Min/Max)
Pad Width
(Min/Max)
Roller Body Asy
Width (Min/Max)
6,000 lbs. 34.25” x 37.8” x 8.7” 8.7” - 18.9” 29.1” - 51” 37.8” - 49.2”
* Height Adaptors not included
Net Weight: 299 lbs. / Gross Weight: 325 lbs.
Fig. 1

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RAJ-6K-H & RAJ-6K-L
Oct. 2017
DESCRIPTION
This RAJ-6K-H & RAJ-6K-L Rolling Jacks are pneumatic / hydraulic operated, scissor-style rolling
bridge jacks, designed to be mounted on four post or scissor lift’s jack rails, between runways. Both
models are capable of lifting the wheels off runways to provide ‘wheels free’ service for brake,
suspension, tire repairs and maintenance.
The universal adjustable Roller Body design comes in both high & low mount model configurations for
low & high jack rail designs. The Roller Body Wheels are designed to ‘track’ on the top edge of the
Jack Rails for smooth operation.
FEATURES
A. Lifting capacity of the RAJ-6K Rolling Jacks are 6,000 lbs. (2722 kg).
B. The roller body assembly wheels are adjustable for an inside runway width of 37.8" (960 mm)
minimum to a 49.2” (1250 mm) maximum. (Fig.1)
C. The RAJ-6K Rolling Jacks are equipped with (1) pair of rubber contact pad adaptors that can be
positioned at 2.75” to 4.75” for differ pad heights.
D. The RAJ-6K Rolling Jacks are equipped with a locking latch mechanism that will lock at full-rise as
well as two other locking positions, which is released by actuating the lock release lever and
release on pump.
E. The RAJ-6K Rolling Jacks are maneuvered on four (4) heavy duty rolling bearing wheels. Actual
vehicle load is transferred to the jack’s roller body assembly’s spring bars, which engages the
runways jack rails to secure jack from moving, while under load.
INSTALLATION INSTRUCTIONS
1. Carefully remove rolling jack from crate package.
2. Attach 1/4" NPT male H-style air fitting (not supplied) into end of pump. Also replace shipping
plug with the (supplied) vented type brass plug.
3. The pneumatic / hydraulic pump will require 125 psi of air pressure for proper operation. A FLR
(filter, lubricator & regulator) is recommended for the air supply line for proper & extended
operation.
4. Slide out the roller body assembly extensions on both sides to match the width between the
runways.
5. Carefully lift & position rolling jack on the rails of the runways, while ensuring to center the jack
between runways. Ensure rollers are centered on top of jack rails & side rollers are adjusted to
side of jack rails.
6. Raise jack to full height using by the pneumatic / hydraulic pump. Check hydraulic oil level and
hose connections for leaks; add oil and tighten hose connections, if required.
7. Lower the jack by pressing the release lever on pump, while holding the release lever in an
upward left position until lowered. (See Operation & Safety Instructions, next page.)
NOTE: Make sure jack can roll freely on jack rails and all side ‘guide’ rollers are in contact
with jack rails.

4
RAJ-6K-H & RAJ-6K-L
Oct. 2017
SAFETY INSTRUCTIONS
•Never allow unauthorized or untrained persons to operate the rolling jack.
•Thoroughly train all employees in the use and care of rolling jack.
•Never overload rolling jack. Capacity of rolling jack is stated on the nameplate. Capacity
should not be exceeded.
•Observe and avoid any pinch point areas of the linkage mechanism.
DO NOT OVERLOAD JACK!!!
DO NOT OVERLOAD JACK!!!DO NOT OVERLOAD JACK!!!
DO NOT OVERLOAD JACK!!!
OPERATING INSTRUCTIONS
WARNING!!!
To avoid personal injury and/or property damage, permit only trained personnel to operate jack.
After reviewing these instructions, get familiar with jack controls by running the jack through a few
cycles before loading vehicle on jack. Observe and avoid any pinch point areas of the linkage
mechanism.
1. Before loading a vehicle onto lift, endure jack(s) are fully lowered. Make sure the rubber blocks
are in their most inbound position. Also ensure the jack(s) is (are) pushed toward the center of
lift before driving vehicle on or off lift. This will provide maximum vehicle clearance when loading
and unloading vehicles.
2. After vehicle has been loaded, chock tires on the opposite side in which the rolling jack is to be
used. If two rolling jacks are to be used, chock the tires on the opposite side of the rolling jack to
be raised first.
WARNING! Engage runway locks before raising vehicle on jacks!
DO NOT operate lift while jacks are engaged with a vehicle!
3. Place jack under vehicle at manufacturer’s recommended pick-up points. Pull out the arms to the
proper pick-up points. Take up clearance with rubber blocks.
CAUTION! Allow 12” minimum clearance between vehicle and nearest overhead obstruction
before raising vehicle above runways. Failure to comply could damage vehicle
and/or cause personal injury.
4. To Raise Rolling Jack: Press down on the pump’s ‘Pressure’ lever until the jack is raised to the
desired lock position, followed by pressing the ‘Release’ lever on pump to lower jack onto locks.
5. To Lower Rolling Jack: Slightly raise jack to release off locks, followed by moving the lock
release lever to a upward left position, while carefully pressing down on the pump’s ‘Release’
lever until the jack lowers completely.
CAUTION! Always fully lower jack to prevent damage to the vehicle or lift.

5
RAJ-6K-H & RAJ-6K-L
Oct. 2017
Air / Hydraulic Pump Diagram
Fig 2.
MAINTENANCE INSTRUCTIONS
WARNING! If you are not completely familiar with automotive lift maintenance procedure,
please contact your distributor for instructions before any practice.
TO AVOID PERSONAL INJURY, permit only qualified personnel to perform maintenance on this
equipment.
Daily:
•Inspect rolling jack rubber blocks for damage or excessive wear.
•Inspect hydraulic system for leaks.
•Inspect for loose bolts, broken/damaged components.
•Inspect linkages for damage, wear and tear.
•Inspect safety curtain guard for damage, wear and tear.
Monthly:
•Inspect the roller body assemblies.
Six Months
•Check fluid level in hydraulic reservoir.
Fluid Level Checking Procedure:
1. Completely lower rolling jack.
2. Wipe reservoir clean to prevent contamination of fluid.
3. Remove fill plug and check fluid level. Fill as required to bottom of fill hole with AW32 hydraulic
fluid. Take care to prevent contamination during filling operation.
4. Reinstall plug hand tight only.
NOTE: Repair / Replace as required with original equipment parts.
Air Fitting
/ Inlet Port
Press to Raise
Fitting / Hydraulic Hose
Press to L
ower

6
RAJ-6K-H & RAJ-6K-L
Oct. 2017
TROUBLE SHOOTING
TROUBLE CAUSE REMEDY
Rolling Jack will
not raise after
contacting load
1. Jack loaded beyond capacity. 1. Use Jack only to rated capacity.
2. External fluid leak at pump,
hose or cylinder. 2. Repair leak, refill reservoir.*
3. Internal leakage. 3. Have pump serviced by an
authorized service center.
4. Release mechanism damaged
or parts missing. 4. Replace damaged or missing
parts.
5. Pump low on fluid. 5. Lower Jack
and check fluid level.
Fill with AW32 hydraulic fluid.
Locate and correct leak.*
6. Pump malfunctioning. 6. Have pump serviced by an
authorized service center.
Rolling Jack will
not raise to full
height.
1. Pump low on fluid. 1. Lower Jack
and check fluid level.
Fill with AW32 hydraulic fluid.
Locate and correct leak.*
Jack drifts down
- will not hold.
1.Release mechanism damaged
or parts missing 1. Replace damaged or missing parts.
2. External leakage.
2. Locate leak and repair. Refill reservoir.*
3. Internal leakage.
3. Have pump serviced by an authorized service center.
Jack lowers slow
or not at all.
1. Release mechanism damaged
or parts missing. 1. Replace damaged or missing parts.
2. Return flow of fluid restricted or
blocked. 2. Eliminate blockage.
CAUTION! *Do not overfill reservoir. Jack must be completely lowered prior to adding
hydraulic fluid.
WARNING! If rolling jack is in the raised position, be sure to activate the mechanical locking
device prior to attempting to service the unit. Failure to do so may cause jack to
drop out of control.

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RAJ-6K-H & RAJ-6K-L
Oct. 2017
EXPLOED VIEW
RAJ
-
6K
-
L
(Low Mount)
Roller Body
RAJ
-
6K
-
H
(High Mount)
Roller Body
RAJ
-
6K
-
H
(High Mount #27)
Roller Body Assy.
RAJ
-
6K
-
L
(Low Mount #29)
Roller Body Assy.
29
29

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RAJ-6K-H & RAJ-6K-L
Oct. 2017
PARTS LIST
ITEM
Tux P/N M-Ref P/N DESCRIPTION QTY
1 RAJ6K-001 LJ01-00007-000 Rubber Block 2
2 RAJ6K-002 LJ01-02000-000 Sliding Arm 2
3 RAJ6K-003 LJ01-08000-000 Arm Weldment 1
4 RAJ6K-004 LJ01-00005-000 Side Curtain 2
5 RAJ6K-005 LJ01-00004-000 Screw, M6 x 8mm 16
6 RAJ6K-006 LJ01-00009-000 Shaft #3 1
7 RAJ6K-007 LJ01-00001-000 Slide Block #1 4
8 RAJ6K-008 LJ01-00006-000 Slide Block #2 2
9 RAJ6K-009 LJ01-07000-000 Inner scissor 1
10 RAJ6K-010 LJ01-03000-000 Outer scissor 1
11 RAJ6K-011 5202-00010-000 Nut, M10 10
12 RAJ6K-012 5301-00010-000 Flat Washer, D10 18
13 RAJ6K-013 5101-10024-000 Bolt, M10 x 24mm 2
14 RAJ6K-014 LJ01-00011-000 Hydraulic Hose 1
15 RAJ6K-015 LJ01-00003-000 Threaded Pin, M6 x 10mm 2
16 RAJ6K-016 LJ01-00002-000 Shaft #1 1
17 RAJ6K-017 LJ01-04000-000 Hydraulic Cylinder 1
18 RAJ6K-018 LJ01-00012-000 Shaft #4 1
19 RAJ6K-019 LJ01-01100-001 Roller Body Frame 2
20 RAJ6K-020 LJ01-09000-000 Base Weldment 1
21 AP-10K QY030S-00 Air-Hydraulic Pump 1
22 RAJ6K-022 LJ01-06000-000 Safety Latch & Handle (A) 1
23 RAJ6K-023 5301-00016-000 Flat Washer, D16 2
24 RAJ6K-024 5202-00016-000 Nut, M16 2
25 RAJ6K-025 LJ01-05000-000 Safety Latch (B) 1
26 RAJ6K-026 LJ01-00008-000 Shaft #2 1
27 RAJ-H-SLDRASY LJ04-01000-H00 (High Mount) Roller Body Assy. 2
29 RAJ-L-SLDRASY LJ04-02000-H00 (Low Mount) Roller Body Assy. 2

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RAJ-6K-H & RAJ-6K-L
Oct. 2017
RAJ-6K-H (High Mount) Roller Body Assembly Parts (#27)
ITEM
Tux P/N M-Ref P/N DESCRIPTION QTY
27-1 RAJ6K-027.1 5206-00006-000 Lock Nut, M6 8
27-2 RAJ6K-027.2 5301-00006-000 Flat Washer, D6 16
27-3 RAJ6K-027.3 LJ04-01001-000 Small, Side Bearing 8
27-4 RAJ6K-027.4 LJ04-01003-000 (High Mount)
RB Support Frame 2
27-5 RAJ6K-027.5 5104-06030-000 Bolt, M6 x 30mm 4
27-6 RAJ6K-027.6 5105-10030-000 Socket Head Bolt, M10 x 30mm 4
27-7 RAJ6K-027.7 LJ04-01002-000 Large, Wheel Bearing 8
27-8 RAJ6K-027.8 LJ04-01004-000 Spring Support Bar 2
27-9 RAJ6K-027.9 5206-00010-000 Lock Nut, M10 4
27-10 RAJ6K-027.10 5105-06016-000 Socket Head Bolt, M6 x 16mm 4
27-11 RAJ6K-027.11 LJ04-01005-000 Bushing 4
28 RAJ6K-028 5104-10035-000 Bolt, M10 x 35mm 8
RAJ-6K-L (Low Mount) Roller Body Assembly Parts (#29)
ITEM
Tux P/N M-Ref P/N DESCRIPTION QTY
27-1 RAJ6K-027.1 5206-00006-000 Lock Nut, M6 4
27-2 RAJ6K-027.2 5301-00006-000 Flat Washer, D6 16
27-3 RAJ6K-027.3 LJ04-01001-000 Small, Side Bearing 8
29-4 RAJ6K-029.4 LJ04-02001-000 (Low Mount)
RB Support Frame 2
27-5 RAJ6K-027.5 5104-06030-000 Bolt, M6 x 30mm 4
27-6 RAJ6K-027.6 5105-10030-000 Socket Head Bolt, M10 x 30mm 4
27-7 RAJ6K-027.7 LJ04-01002-000 Large, Wheel Bearing 8
27-8 RAJ6K-027.8 LJ04-01004-000 Spring Support Bar 2
27-9 RAJ6K-027.9 5206-00010-000 Lock Nut, M10 4
28 RAJ6K-028 5104-10035-000 Bolt, M10 x 35mm 8

10
RAJ-6K-H & RAJ-6K-L
Oct. 2017