Chicago Pneumatic CP81020 User manual

Operator’s Manual
CP81020 - CP81030 - CP81050 - CP81080 -
CP81120 - CP81200 - CP81300 -
CP81121 - CP81122 - CP81201 - CP81502
BOTTLE JACK
WARNING
To reduce risk of injury, everyone using, installing, repairing, maintaining,
changing accessories on, or working near this tool must read and
understand these instructions, as well as separately provided safety
instructions part number 8940170883, before performing any such task.

Fig. 02
Fig. 03Fig. 01
(1) (2)
(3) (4)
(1) (2) (3)
(4) (5) (6)

CP81020/CP81030/CP81050/CP81080/CP81120/CP81200/
CP861300/CP81121/CP81122/CP81201/CP81502
Bottle Jack
1. Technical Data (See gure 1.)
Technical Data Weight Lifting capacity A B C D E F G [ø]
Unit [kg] [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
CP81020 2.4 2000 178 117 52 347 120 80 20
CP81030 2.9 3000 190 114 62 366 125 85 23
CP81050 3.8 5000 198 122 70 390 140 90 29
CP81080 5.8 8000 200 122 72 394 160 100 35
CP81120 6.7 12000 180 95 76 347 175 120 43
CP81200 9.1 20000 182 86 40 308 195 145 53
CP81300 18.3 30000 280 165 ------ 445 200 150 62
CP81121 9.5 12000 238 150 90 478 195 145 43
CP81122 5.9 12000 155 70 45 270 140 105 43
CP81201 13 20000 275 169 70 514 205 140 53
CP81502 35.3 50000 300 182 ------ 482 220 175 65
Static coefficient test: 1.5 / Dynamic Coefficient test: 1.25 .
All values are current as of the date of this publication.
2. Machine type(s)
• A Bottle jack is a device which you use for lifting a vehicle in order to ensure the accessibility for repair and maintenance work. No other
use permitted. For professional use only.
• A Bottle jack is only a lifting device and must not be used for transportation or for loading of a vehicle.
• Maneuvering under load is prohibited.
• Please also mind the product safety information!
3. Mounting instruction
WARNING
Make sure every parts are fixed and tightened.
• Remove the device, including the enclosed items.
• Assemble the two or three parts handle. (Fig.02(2)).
• Now place the lever rod to the lifting device and place the lever rod into the support (Fig.02(1))..
• Before using the Bottle jack it is necessary to purge the hydraulic circuit. To tackle this kind of problem please proceed as follows.
• Open the discharge valve by turning the lever rod anticlockwise whilst simultaneously pumping with the lever (5-6 times).
• Afterwards, pump the jack up to its maximal height before lowering it again. The hydraulic system is purged.
Document Ref: 8940169914_REV: 01 _ 05-2012
Scale: 1:1
Caution
Working area of 1 m must be kept free both in front of and behind the machine while it is in operation
so that it is always easily accessible.
4. Operation
Document Ref: 8940169914_REV: 01 _ 05-2012
Scale: 1:1
Caution
Position the Bottle jack underneath the lifting points of the vehicle.
• When operating the device, the safety guidelines must be taken strictly into account.
• Always position the lifting jack in such a way that it cannot be operated from underneath the car.
• Always make use of the vehicle manual in order to identify the correct lifting points of the vehicle.
• Use the lever rod to bring the lifting device to the desired height (Fig.03 (2)). Make sure that the hydraulic valve is closed. For this purpose
it is necessary to fasten the lever rod clockwise.
• The lifting devices are provided with an overload valve, which has been adjusted by the manufacturer. This valve must never be readjusted.
• In order to lower the load turn the lever rod slowly anticlockwise (Fig.02(3&4) & Fig.03(3)).
• When not using the Bottle jack the piston / lifting arm must be pulled in.
WARNING
• Never use the lifting jack in order to leave the car lifted. Always use chassis stands (Fig.03(4)).
• Make sure that no person stays in the vehicle that will be lifted. Turn off the engine and put on the
handbrakes of the vehicle. Use wedges to prevent the vehicle from moving (Fig.03(1)). Do not get
into the vehicle and do not turn the engine on.
• It is not allowed to work under the raised load until it is secured by suitable means.
• The operator shall be provided with all necessary information about training and about pumping
and translating forces.

CP81020/CP81030/CP81050/CP81080/CP81120/CP81200/CP861300/
CP81121/CP81122/CP81201/CP81502
Bottle Jack
5. Maintenance instruction
WARNING
• Do not use damaged/deformed product. If abnormal noise or vibration occurs, stop use
immediately, then inspect and ask manufacturer for help.It is recommended that this inspection be
made by a manufacturer’s or supplier’s authorized repair facility.
• The greatest single cause of failure in hydraulic units is dirt.
• Keep the service jack clean and well lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain,
snow, sand, or grit, it must be cleaned before it is used.
• Store the jack, with pistons completely retracted, in a well-protected area where it will not be exposed to corrosive vapors, abrasive dust, or
any other harmful elements.
• Periodically check the condition of the product.
• Store the product in dry and non-corrosion environment.
• Owners and/or operators should be aware that repair of this equipment may require specialized knowledge and facilities. It is
recommended that an annual inspection of the product be made by a manufacturer’s or supplier’s authorized repair facility and that any
defective parts, decals, or safety labels or signs be replaced with manufacturer’s or supplier’s specified parts. A list of authorized repair
facilities is available from the manufacturer or supplier, please call them for help.
• Any product that appears to be damaged in any way, is found to be worn, or operates abnormally SHALL BE REMOVED FROM SERVICE
UNTIL REPAIRED. It is recommended that necessary repairs be made by a manufacturer’s or supplier’s authorized repair facility if repairs are
permitted by the manufacturer or supplier.
• Only attachments and/or adapters supplied by the manufacturer shall be used.
6. EC Declaration of conformity
Declare that the product(s): CP81020/CP81030/CP81050/CP81080/CP81120/CP81200/CP861300/CP81121/CP81122/CP81201/CP81502
Serial Number: 00001 - 99999
Machine type(s): Bottle Jack
is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating : to
“Machinery“ 2006/42/EC (17/05/2006)
applicable harmonised standard(s) : EN 1494:2000 + A1:2008
Name and position of issuer: Pascal Roussy ( R&D Manager)
Technical file available from EU headquarter. Pascal Roussy R&D manager CP Technocenter 38, rue Bobby Sands - BP10273 44800 Saint
Chicago Pneumatic Tool Co. LLC
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model
denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.
Original Instructions
The design has been validated according to: ASME PASE-2014
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