Challenger MT955E User manual

Operator's Manual
Articulated Tractor
MT955E
AGCC0955.F...1001-
MT965E
AGCC0965.F...1001-
MT975E
AGCC0975.F...1001-
North America
4205 River Green Parkway, Duluth GA 30096 USA
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
© AGCO 2015
Original Operator's Manual
March 2015
556263D1C
NA
English

CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
Congratulations on your selection of an AGCO®Product. We believe
you have exercised excellent judgment in the purchase of your
AGCO®machine. We are most appreciative of your patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the correct and varied
applications of this machine. Call on him at any time when you have
a question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the machine. Also, time spent in becoming fully
acquainted with its performance features, adjustments, and
maintenance schedules will be repaid in a long and satisfactory life
of the product.
This equipment is covered by a written warranty which will be
provided to you by your AGCO®Dealer at time of purchase.
AGCO®reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously.
AGCO ®, or its dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
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Articulated Tractor
1 Safety ....................................................................11
1.1 Safety information ..................................................13
1.1.1 Operator Manual .................................................13
1.1.2 Important safety information .........................................13
1.1.3 Safety alert symbol ...............................................14
1.1.4 Safety messages .................................................14
1.1.5 Informational messages ............................................14
1.1.6 Safety signs .....................................................14
1.1.7 General hazard information ..........................................15
1.1.8 Pressurized air ...................................................16
1.1.9 Asbestos information ..............................................16
1.1.10 Electrical storm injury prevention ....................................16
1.1.11 Mounting and dismounting the machine ...............................16
1.1.12 Before starting the engine .........................................17
1.1.13 Engine starting ..................................................17
1.1.14 Before operation ................................................17
1.1.15 Operating procedures .............................................17
1.1.16 Parking .......................................................18
1.1.17 Operator station .................................................18
1.1.18 Cut and crushing prevention ........................................19
1.1.19 Rollover protective structure .......................................19
1.1.20 Batteries ......................................................20
1.1.21 Burn prevention .................................................21
1.1.22 Coolant .......................................................21
1.1.23 Oils ..........................................................21
1.1.24 High pressure lines ..............................................21
1.1.25 Fluid penetration ................................................22
1.1.26 Exhaust fumes ..................................................22
1.1.27 Noise prevention ................................................23
1.1.28 Fire and explosion prevention .......................................23
1.1.29 Fire extinguisher ................................................24
1.1.30 Public road transportation ..........................................24
1.2 Safety signs and labels ..............................................25
1.2.1 Safety signs and labels .............................................25
1.3 Warning signs ......................................................26
1.3.1 Warning - Battery explosion .........................................27
1.3.2 Warning - Belt entanglement ........................................27
1.3.3 Warning - Ether ..................................................27
1.3.4 Warning - Fall off hazard ............................................28
1.3.5 Warning - High pressurized fluid ......................................28
1.3.6 Warning - Hot pressurized coolant .....................................29
1.3.7 Warning - Hot surface .............................................29
1.3.8 Warning - No passengers ...........................................29
1.3.9 Warning - Operators Manual .........................................30
1.3.10 Warning - Radar .................................................30
1.3.11 Warning - Rear view ..............................................30
1.3.12 Warning - Seatbelt ...............................................30
1.3.13 Warning - bystander alert ..........................................31
1.4 Danger signs .......................................................32
1.4.1 Danger - Power take off ............................................33
1.4.2 Danger hazard - Rear roll over ........................................33
1.4.3 Danger hazard - Starter bypass .......................................33
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1.5 Informational signs .................................................34
1.5.1 Informational signs ................................................35
1.5.2 Informational - Alternate exit ........................................36
1.5.3 Informational - Battery .............................................36
1.5.4 Informational - Diesel exhaust fluid filter ................................36
1.5.5 Informational - Fuel filter ...........................................36
1.5.6 Informational - Lift point ............................................37
1.5.7 Informational - No step ............................................37
1.5.8 Informational - Separator fuel filter ....................................37
1.5.9 Informational - Tiedown ............................................37
1.5.10 Informational - Emergency brake .....................................38
1.5.11 Informational - Belt routing .........................................38
1.5.12 Informational - Hydraulic control valves ................................38
1.5.13 Informational - Engine oil ..........................................38
1.5.14 Informational - Engine oil filter .......................................39
1.5.15 Informational - Prevent static discharge when fueling ......................39
1.5.16 Informational - Engine air cleaner ....................................39
1.5.17 Informational - Cab air conditioning ...................................40
1.5.18 Informational - 12 volt .............................................40
1.5.19 Informational - Transmission fluid fill ..................................40
1.5.20 Informational - Transmission oil level ..................................40
1.5.21 Informational - fuel ...............................................41
2 Introduction ..............................................................43
2.1 Machine identification MT900E ......................................45
2.2 Serial number definition ............................................46
2.3 Intended use .......................................................47
2.4 Proper disposal of waste ............................................48
2.5 Pre-Delivery ........................................................49
2.5.1 Pre-delivery checklist ..............................................49
2.6 Emissions warranty - Tier IV final ....................................50
2.6.1 United States and Canada emission control warranty statement ..............50
2.6.2 California emission control warranty statement ...........................53
3 Operation .................................................................57
3.1 Walk-around inspection .............................................61
3.2 Starting engine .....................................................63
3.2.1 Pre-start checks ..................................................63
3.2.2 Engine starting ...................................................63
3.2.3 Engine starting in normal conditions ...................................63
3.2.4 Engine starting with jumper cables ....................................64
3.3 Engine start switch .................................................65
3.4 Engine operation with no load or low load ...........................66
3.5 Monitor mounting ..................................................67
3.6 Lamp switches .....................................................68
3.6.1 Multifunction light switch on the steering column .........................68
3.6.2 Extremity lamps ..................................................69
3.6.3 Interior lamps ...................................................69
3.6.4 Courtesy lamp ...................................................69
3.6.5 Cab switches ....................................................70
3.6.6 Exterior courtesy lamps ............................................71
3.6.7 Lighting shutdown delay ............................................71
3.6.8 Rotating beacon ..................................................72
3.6.9 Backlighting for switches in the cab ...................................72
3.7 Dash panel .........................................................73
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3.8 Steering wheel .....................................................76
3.8.1 Horn ..........................................................76
3.8.2 Steering wheel tilt lever ............................................76
3.9 Mirrors ............................................................77
3.9.1 Inside rear view mirror .............................................77
3.9.2 Outside rear view mirrors ...........................................77
3.10 Radio .............................................................78
3.11 Windows .........................................................79
3.11.1 Opening rear window .............................................79
3.11.2 Rear window as an alternate exit ....................................79
3.11.3 Window sun screen ..............................................79
3.12 Storage and literature compartments ...............................80
3.13 Operator seat .....................................................81
3.13.1 Armrest adjustment ..............................................81
3.13.2 Standard operator seat ............................................81
3.13.3 Deluxe heated - vented seat ........................................83
3.13.4 Instructor seat ..................................................84
3.13.5 Seat belts .....................................................85
3.13.6 Operator presence functionality .....................................85
3.14 Storage compartment and tool box ................................86
3.15 Heating and air conditioning controls ...............................87
3.15.1 Automatic temperature controls .....................................87
3.15.2 Manual temperature control system ..................................88
3.16 Vent locations .....................................................89
3.17 Machine management center ......................................90
3.17.1 Terminal ......................................................90
3.17.2 Machine management center version information ........................91
3.17.3 Setting the measurement units ......................................91
3.17.4 Setting the language .............................................93
3.17.5 Setting the decimal display .........................................94
3.17.6 Setting the time and date ..........................................94
3.17.7 Terminal settings ................................................95
3.17.8 Applications ....................................................97
3.17.9 Selecting an auxiliary input .........................................98
3.17.10 Viewing screens ................................................99
3.17.11 Engine .......................................................99
3.17.12 Transmission ................................................. 101
3.17.13 Hydraulic .................................................... 102
3.17.14 Powertrain protection software (PPS) ............................... 103
3.17.15 Measure INST (instantaneous) .................................... 104
3.17.16 Measures - field ...............................................104
3.17.17 Measures - fuel ............................................... 105
3.17.18 Memory .....................................................105
3.17.19 Power management ............................................108
3.17.20 Tractor settings ............................................... 109
3.17.21 Slip alarm ....................................................110
3.17.22 ISO 11783 Class 3 ............................................. 112
3.17.23 Service intervals ...............................................113
3.17.24 Headland management ..........................................117
3.17.25 Headland management icon identification ............................ 119
3.17.26 DTC (diagnostic trouble codes) stored or active ........................ 121
3.17.27 3-point linkage ................................................ 122
3.17.28 Slip calibration ................................................ 125
3.17.29 Inching pedal calibration ......................................... 127
3.17.30 Radar calibration ...............................................128
3.17.31 Enabling the video camera ....................................... 130
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3.18 Air system operation ............................................. 131
3.18.1 Air system operation ............................................ 131
3.18.2 Air hose connection ............................................. 131
3.19 Machine control ..................................................132
3.19.1 Throttle control .................................................132
3.19.2 Decelerator - if equipped ..........................................132
3.19.3 Power management .............................................132
3.19.4 Differential lock - if equipped .......................................133
3.19.5 Transmission control ............................................ 133
3.19.6 Machine ground speeds ..........................................134
3.19.7 Transmission control lever ........................................ 134
3.19.8 Transmission shifting diagram ......................................135
3.19.9 Preselecting a gear before moving .................................. 135
3.19.10 Using of the inching clutch control ................................. 135
3.19.11 Operating the shuttle shift ....................................... 136
3.19.12 Speed matching ...............................................136
3.19.13 Inching pedal control ............................................137
3.19.14 Brake control ................................................. 137
3.19.15 Service brakes ................................................ 138
3.19.16 Hydraulic trailer brake if equipped .................................. 138
3.19.17 Park brake ................................................... 139
3.19.18 Manual parking brake handle ......................................139
3.20 Overweight protection strategy (OWPS) .......................... 141
3.21 Hydraulic controls ................................................ 142
3.21.1 Hydraulic control valve operation ....................................142
3.21.2 Roading lockout switch for the hydraulic control levers ....................143
3.22 General hydraulic connections .................................... 145
3.22.1 General hydraulic connections ......................................145
3.22.2 Connecting the hoses to the quick couplers ............................145
3.22.3 Disconnecting the hoses from the quick couplers ........................146
3.22.4 Hydraulic flow management .......................................146
3.22.5 Hydraulic motors ............................................... 146
3.22.6 Selection of hydraulic motors ...................................... 146
3.22.7 Single acting cylinders ........................................... 147
3.22.8 Checking a double acting cylinders .................................. 147
3.22.9 Connecting hydraulic motors to the control valves ....................... 147
3.22.10 Connecting a grain cart with an auger motor .......................... 148
3.22.11 Semi - mounted vacuum planter with the lift assist wheels ................149
3.22.12 Connecting the vacuum planter ....................................150
3.22.13 Connecting the air seeder or the grain drill ............................151
3.22.14 Connecting the spray system pump ................................ 153
3.22.15 Connecting the auxiliary implement controls .......................... 153
3.22.16 Hydraulic power beyond ........................................ 154
3.22.17 Connecting a hydraulic motor to power beyond ........................ 154
3.22.18 Connecting the auxiliary implement control valve with load sensing ..........155
3.22.19 Connecting the auxiliary implement control valve without load sensing ....... 155
3.22.20 Auxiliary implement control valve bank .............................. 155
3.22.21 Connecting the hydraulic motor with the flow control valve ................156
3.23 Electrical system ................................................. 157
3.23.1 Radar unit .................................................... 157
3.23.2 Radar connector ................................................157
3.23.3 Battery disconnect switch .........................................158
3.23.4 Single pole connectors ...........................................158
3.23.5 Auxiliary power switch ........................................... 158
3.23.6 Auxiliary power strip .............................................159
3.23.7 Trailer connector ............................................... 159
3.23.8 Routing the implement cable ...................................... 159
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3.23.9 ISO 11783 connector ............................................ 160
3.24 Machine performance .............................................161
3.25 Towing and transportation ........................................162
3.25.1 Roading the machine ............................................ 162
3.25.2 Roading with a 3-point linkage mounted implement ...................... 163
3.25.3 Basic towing .................................................. 163
3.25.4 Towing a stuck machine ..........................................164
3.25.5 Towing a machine with a dead engine ................................164
3.25.6 Discharged accumulator ..........................................165
3.25.7 Transporting the machine ........................................ 166
3.26 3-point linkage ................................................... 167
3.26.1 Connecting the implement to the 3-point linkage ........................ 167
3.26.2 Disconnecting the implement from the 3-point linkage ....................167
3.26.3 Connecting the implement to the quick hitch ...........................167
3.26.4 Disconnecting the implement from the quick hitch .......................169
3.26.5 Console controls ............................................... 169
3.26.6 3-point linkage ................................................. 169
3.26.7 Adjusting the 3-point linkage control lever ............................. 170
3.26.8 Raise/lower switch for the 3-point linkage ............................. 171
3.26.9 External 3-point linkage switch ..................................... 171
3.26.10 Transporting the machine ........................................171
3.26.11 Implement leveling .............................................172
3.26.12 Adjusting the top link ........................................... 172
3.26.13 Adjusting the draft arm ..........................................172
3.26.14 Lift linkages and quick hitch ...................................... 173
3.26.15 Setting the 3-point linkage side sway ................................174
3.27 Drawbar ......................................................... 175
3.27.1 Drawbar ......................................................175
3.27.2 Connecting drawbar implements ................................... 175
3.27.3 Safety chain ...................................................176
3.27.4 Adjusting the drawbar position ..................................... 177
3.27.5 Replacing the wear plates and the rubber stops on the standard drawbar ...... 177
3.28 Implement drive system .......................................... 178
3.28.1 Operating the power take-off ...................................... 178
3.28.2 Power take-off shaft ............................................ 179
3.28.3 Connecting the power take-off implements ............................179
3.29 Ballasting ........................................................180
3.29.1 Ballasting guide lines ............................................ 180
3.29.2 General guide lines ..............................................180
3.29.3 Tire pressure .................................................. 180
3.29.4 Power hop control .............................................. 180
3.29.5 Ballasting recommendations for the special application machine .............181
3.29.6 Weight splits .................................................. 181
3.29.7 Ballasting packages ............................................. 181
3.29.8 Heavy vertical hitch loads ......................................... 183
3.29.9 Ballasting work sheet ............................................184
3.29.10 Tire inflation guide ............................................. 187
3.29.11 Calculating wheel slippage for machines without a speed sensor ........... 189
3.29.12 Removing the front weights ...................................... 190
3.29.13 Installing the front weights ....................................... 192
3.29.14 Removing the wheel weights ..................................... 196
3.29.14.1 227 kg (500 lb) ..........................................196
3.29.14.2 364 kg (800 lb) ..........................................197
3.29.15 Installing the wheel weights ...................................... 198
3.29.15.1 227 kg (500 lb) ..........................................198
3.29.15.2 364 kg (800 lb) ..........................................199
3.30 Special applications .............................................. 202
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3.30.1 Special applications drawbars and hitches ............................. 202
3.30.2 Ballasting for towed scrapers ...................................... 202
3.30.3 Hydraulic connections for the towed scraper ........................... 202
3.30.4 Towed scraper general guide lines .................................. 203
3.30.5 Loading the scraper ............................................. 203
3.30.6 Loading the tandem scraper ....................................... 204
3.30.7 Hauling the scraper ............................................. 204
3.30.8 Dumping the scraper ............................................ 204
3.30.9 Towing a stuck scraper ...........................................204
3.31 Aftermarket equipment applications ...............................205
3.31.1 Chemical tank attachment ........................................ 205
4 Maintenance .............................................................207
4.1 Lubricant viscosities and refill capacities ............................ 209
4.1.1 Lubricant viscosities for ambient temperatures .......................... 209
4.1.2 Lubricant viscosities ............................................. 209
4.1.3 Fill capacities ...................................................209
4.2 Service intervals ...................................................210
4.2.1 Maintenance schedule ............................................210
4.3 Grease point locations ............................................. 213
4.3.1 Drivelines grease point locations .....................................213
4.3.2 Steering cylinders grease point locations ...............................213
4.3.3 Upper articulation grease point location ................................214
4.3.4 Lower articulation pin grease point location ............................. 214
4.3.5 Extremity arm pivots grease point locations .............................214
4.3.6 Power take-off grease point locations ................................. 214
4.4 Main fuse panel ................................................... 216
4.4.1 Fuse panel .....................................................217
4.4.2 Fuse block one ..................................................217
4.4.3 Fuse block two ................................................. 218
4.4.4 Fuse relay block one ..............................................219
4.4.5 Fuse relay block two ............................................. 220
4.4.6 Main fuse ..................................................... 220
4.4.7 Circuit breaker .................................................. 221
4.4.8 Relay and fuse panel for chassis .....................................221
4.5 Engine ............................................................222
4.5.1 Checking the engine oil level ........................................222
4.5.2 Changing the engine oil and oil filter .................................. 223
4.5.2.1 Inspecting used filters ......................................224
4.5.3 Engine oil sample port ............................................ 225
4.5.4 Engine belts ....................................................225
4.5.5 Replacing the engine air filter ....................................... 225
4.5.6 Engine temperature .............................................. 226
4.5.7 Opening the engine cover ..........................................226
4.6 Fuel system ....................................................... 227
4.6.1 Fuel cap .......................................................227
4.6.2 Filling the fuel system ............................................ 227
4.6.3 Changing the prefilter and the fuel filters ...............................227
4.6.4 Priming the fuel system ........................................... 228
4.6.5 Draining water and sediment from the fuel tank ..........................229
4.6.6 Fuel tank breather ............................................... 230
4.7 SCR system ....................................................... 231
4.7.1 Selective catalytic reduction (SCR) System ............................. 231
4.7.2 Supply module ..................................................231
4.7.3 Filling a diesel exhaust fluid tank .....................................232
4.7.4 DEF storage and shelf life ..........................................232
4.7.5 Low DEF level .................................................. 233
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4.8 Cooling system ....................................................234
4.8.1 Cleaning the cooling cores ......................................... 234
4.8.2 Water valve shutoff .............................................. 234
4.8.3 Checking the engine coolant level ....................................235
4.8.4 Coolant sample ................................................. 235
4.8.5 Coolant system fluid ..............................................235
4.8.6 Cooling system additives .......................................... 236
4.8.7 Draining the engine coolant ........................................ 236
4.8.8 Flushing the cooling system ........................................ 237
4.8.9 Refilling the cooling system ........................................ 237
4.8.10 Replacing the water temperature thermostat ...........................238
4.9 Power train ....................................................... 239
4.9.1 Checking the power train fluid level - daily ..............................239
4.9.2 Checking the power train system fluid level - 400 hours ....................239
4.9.3 Adding power train system fluid ..................................... 240
4.9.4 Draining excess power train system fluid ...............................240
4.9.5 Changing the power train system fluid ................................ 241
4.9.6 Cleaning the breather (transmission) .................................. 245
4.10 Implement and steering hydraulic system ..........................246
4.10.1 Checking the implement and steering system fluid level ...................246
4.10.2 Changing the implement and steering system fluid ...................... 246
4.10.3 Cleaning the breather (hydraulic reservoir) ............................. 249
4.11 Locking the articulation joint area ................................. 250
4.12 Cab filtration .....................................................251
4.12.1 Primary fresh air filter ............................................251
4.12.2 Removing the primary air filter ..................................... 251
4.12.3 Filter maintenance .............................................. 251
4.12.4 Cleaning the filter ...............................................252
4.12.5 Installing the primary air filter ...................................... 252
4.12.6 Recirculation filter .............................................. 252
4.12.7 Removing the recirculation filter .................................... 253
4.12.8 Installing the recirculation filter ..................................... 254
4.13 Battery installation and removal ...................................255
4.13.1 Removing the batteries .......................................... 255
4.13.2 Installing the batteries ........................................... 257
4.14 Wheel removal ................................................... 260
4.14.1 Removing the outside wheel .......................................260
4.14.2 Removing the center wheel ....................................... 261
4.14.3 Removing the inside wheel ........................................261
4.15 Wheel installation ................................................ 265
4.15.1 Installing the inside wheel .........................................265
4.15.2 Installing the center wheel ........................................ 267
4.15.3 Installing the outside wheel ....................................... 270
4.16 Wheel and counterweight re-torque ............................... 272
4.16.1 Re-torque the wheel and counterweight .............................. 272
4.17 Special tooling ................................................... 273
4.17.1 Collet torque wrench extension AG332273 ............................ 273
4.17.2 Spacer torque wrench extension AG332274 ........................... 274
4.17.3 Single wheel bolt wrench AG332275 .................................276
4.17.4 Wheel bolt 36 mm wrench AG332272 ................................277
4.17.5 Wheel guide stud AG332311 ...................................... 279
4.18 Hub spacing ......................................................280
4.19 Removing the hub and collet ......................................282
4.20 Installing the hub and collet .......................................283
5 Troubleshooting ......................................................... 285
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5.1 Heating and air conditioning troubleshooting ....................... 287
5.2 Electrical system troubleshooting .................................. 288
5.3 Brake troubleshooting ............................................. 289
5.4 Engine troubleshooting ............................................ 290
5.5 Hydraulic troubleshooting ..........................................295
5.6 3-point linkage troubleshooting .................................... 297
5.7 Transmission troubleshooting ..................................... 299
5.8 Auto-Guide troubleshooting ........................................301
5.8.1 Auto-Guide ready indicator is not on .................................. 301
5.8.2 Auto-Guide ready indicator is on ..................................... 302
5.8.3 Auto-Guide de-activates during operation ...............................302
5.9 Machine Error Codes ...............................................304
5.9.1 Engine error codes ...............................................304
5.9.2 Transmission error codes .......................................... 306
5.9.3 PVED error codes ................................................311
5.9.4 Armrest ECM error codes ..........................................312
5.9.5 Auxiliary valve one ECM error codes .................................. 316
5.9.6 Auxiliary valve two ECM error codes ..................................316
5.9.7 Auxiliary valve three ECM error codes .................................316
5.9.8 Auxiliary valve four ECM error codes ..................................317
5.9.9 Auxiliary valve five ECM error codes .................................. 317
5.9.10 Auxiliary valve six ECM error codes ..................................318
5.9.11 Front lighting ECM error codes ..................................... 318
5.9.12 Roof lighting ECM error codes ..................................... 319
5.9.13 Rear lighting ECM error codes ..................................... 319
6 Specifications ............................................................321
6.1 Engine specifications - MT900E .....................................323
6.2 Torque specifications .............................................. 324
6.2.1 Constant torque hose clamps ....................................... 324
6.3 Machine dimensions MT900E .......................................325
6.4 Noise vibration level ...............................................328
6.5 Machine specifications .............................................329
6.5.1 Machine specifications MT900E ..................................... 329
6.5.2 Shipping weights MT900E ......................................... 331
6.6 Special tools ...................................................... 333
6.6.1 Collet torque wrench extension AG332273 ............................. 333
6.6.2 Spacer torque wrench extension AG332274 ............................ 334
6.6.3 Single wheel bolt wrench AG332275 ..................................336
6.6.4 Wheel bolt 36 mm wrench AG332272 .................................337
6.6.5 Wheel guide stud AG332311 ....................................... 339
7 Index ....................................................................341
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1. Safety
1.1 Safety information .......................................................13
1.1.1 Operator Manual ......................................................13
1.1.2 Important safety information ..............................................13
1.1.3 Safety alert symbol ....................................................14
1.1.4 Safety messages ......................................................14
1.1.5 Informational messages .................................................14
1.1.6 Safety signs ..........................................................14
1.1.7 General hazard information ...............................................15
1.1.8 Pressurized air ........................................................16
1.1.9 Asbestos information ...................................................16
1.1.10 Electrical storm injury prevention .........................................16
1.1.11 Mounting and dismounting the machine ....................................16
1.1.12 Before starting the engine ..............................................17
1.1.13 Engine starting .......................................................17
1.1.14 Before operation .....................................................17
1.1.15 Operating procedures ..................................................17
1.1.16 Parking ............................................................18
1.1.17 Operator station ......................................................18
1.1.18 Cut and crushing prevention .............................................19
1.1.19 Rollover protective structure ............................................19
1.1.20 Batteries ...........................................................20
1.1.21 Burn prevention ......................................................21
1.1.22 Coolant ............................................................21
1.1.23 Oils ...............................................................21
1.1.24 High pressure lines ...................................................21
1.1.25 Fluid penetration .....................................................22
1.1.26 Exhaust fumes .......................................................22
1.1.27 Noise prevention .....................................................23
1.1.28 Fire and explosion prevention ............................................23
1.1.29 Fire extinguisher .....................................................24
1.1.30 Public road transportation ...............................................24
1.2 Safety signs and labels ...................................................25
1.2.1 Safety signs and labels ..................................................25
1.3 Warning signs ...........................................................26
1.3.1 Warning - Battery explosion ..............................................27
1.3.2 Warning - Belt entanglement .............................................27
1.3.3 Warning - Ether .......................................................27
1.3.4 Warning - Fall off hazard .................................................28
1.3.5 Warning - High pressurized fluid ...........................................28
1.3.6 Warning - Hot pressurized coolant ..........................................29
1.3.7 Warning - Hot surface ..................................................29
1.3.8 Warning - No passengers ................................................29
1.3.9 Warning - Operators Manual ..............................................30
1.3.10 Warning - Radar ......................................................30
1.3.11 Warning - Rear view ...................................................30
1.3.12 Warning - Seatbelt ....................................................30
1.3.13 Warning - bystander alert ...............................................31
1.4 Danger signs ............................................................32
1.4.1 Danger - Power take off .................................................33
1.4.2 Danger hazard - Rear roll over .............................................33
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1.4.3 Danger hazard - Starter bypass ............................................33
1.5 Informational signs ......................................................34
1.5.1 Informational signs .....................................................35
1.5.2 Informational - Alternate exit .............................................36
1.5.3 Informational - Battery ..................................................36
1.5.4 Informational - Diesel exhaust fluid filter .....................................36
1.5.5 Informational - Fuel filter ................................................36
1.5.6 Informational - Lift point .................................................37
1.5.7 Informational - No step .................................................37
1.5.8 Informational - Separator fuel filter .........................................37
1.5.9 Informational - Tiedown .................................................37
1.5.10 Informational - Emergency brake ..........................................38
1.5.11 Informational - Belt routing ..............................................38
1.5.12 Informational - Hydraulic control valves .....................................38
1.5.13 Informational - Engine oil ...............................................38
1.5.14 Informational - Engine oil filter ............................................39
1.5.15 Informational - Prevent static discharge when fueling ...........................39
1.5.16 Informational - Engine air cleaner .........................................39
1.5.17 Informational - Cab air conditioning ........................................40
1.5.18 Informational - 12 volt ..................................................40
1.5.19 Informational - Transmission fluid fill .......................................40
1.5.20 Informational - Transmission oil level .......................................40
1.5.21 Informational - fuel ....................................................41
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1.1 Safety information
1.1.1 Operator Manual
This operator manual uses the latest information available at the time of publication. Read the operator
manual carefully before operating the machine.
Right-hand and left-hand, as used in the operator manual, is determined by facing the direction that the
machine travels when in use.
Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because
of possible production changes, each machine can vary. Manufacturer reserves the right to redesign and
change the machine as necessary without notification.
1.1.2 Important safety information
IMPORTANT: Any Modifications to the machine or systems not authorized by AGCO will void the AGCO
Warranty. This includes, but is not limited to hitches.
WARNING:
When replacement parts are required for this product, AGCO recommends using AGCO
replacement parts or parts with equivalent specifications including, but not limited to,
physical dimensions, type, strength and material. Failure to heed this warning can get
untimely failures, product damage, personal injury or death.
Failure to obey basic safety rules and precautions can cause personal injuries during product operation,
maintenance, or repair. Know dangerous situations before an injury occurs.
A person must be alert to possible dangers. This person must also have the necessary training, skills and
tools to do these operations correctly.
Incorrect operation, lubrication, maintenance or repair of this product can be dangerous and can result in
injury or death.
Read and understand all the information about the operation, lubrication, maintenance, and repair before
operating on this machine.
The product and this manual give safety precautions and warnings. Bodily injury or death can occur to you
or to other persons if all warnings are not heeded.
Not every possible circumstance that can involve a potential danger can be anticipated. The warnings in
this publication and on the product are, thus, not all inclusive. If a tool or procedure, not recommended by
AGCO, is used, make sure they are safe for everyone.
An operator must make sure the product will not be dangerous or damaged by the operation, lubrication,
maintenance or repair procedures selected. Information, specifications, and illustrations in this publication
come from information available at the time of publication production.
Specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change
at any time. These changes can change the service that is given to the product. Get the complete and
most current information before starting a job. AGCO dealers have the most current information available.
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1.1.3 Safety alert symbol
The safety alert symbol means Attention! Become
Alert! Your Safety Is Involved!
Look for the safety alert symbol both in this
manual and on safety signs on this machine. The
safety alert symbol will direct your attention to
information that involves your safety and the
safety of others.
Fig. 1
1.1.4 Safety messages
The words DANGER, WARNING or CAUTION are
used with the safety alert symbol. Learn to
recognize these safety alerts and follow the
recommended precautions and safety practices.
DANGER:
Indicates an imminently hazardous
situation that, if not avoided, will
result in DEATH OR VERY SERIOUS
INJURY.
WARNING:
Indicates a potentially hazardous
situation that, if not avoided, could
result in DEATH OR SERIOUS
INJURY.
CAUTION:
Indicates a potentially hazardous
situation that, if not avoided, may
result in MINOR INJURY.
Fig. 2
1.1.5 Informational messages
The words important and note are not related to personal safety, but are used to give additional
information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed, could result in
damage to or destruction of the machine, process, or its surroundings
NOTE: Identifies points of particular interest for more efficient and convenient repair or operation.
1.1.6 Safety signs
WARNING:
Do not remove or obscure safety signs. Replace any safety signs that are not readable or
are missing. Replacement signs are available from your dealer in the event of loss or
damage. The actual location of the safety signs is illustrated at the end of this section.
Keep signs clean by wiping off regularly. Use a mild soap and water solution if necessary.
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If parts have been replaced or a used machine has been purchased, make sure all safety signs are present
and in the correct location and can be read. Illustrations of safety sign locations are located at the rear of
this section.
Replace any safety signs that can not be read, are damaged, or are missing. Clean the machine surface
thoroughly with a mild soap and water solution before replacing signs. Replacement safety signs are
available from your dealer.
1.1.7 General hazard information
CAUTION:
Carefully read the operator's manual
before operating the machine. See all
instructions and safety rules when
operating or doing maintenance.
Fig. 3
Do not start the engine until the area is free of
personnel. Honk the horn two times to alert
others. This will help in avoiding personal injury
because machine movement can occur.
Know the width of the equipment to keep correct
clearance when operating the machine near
fences or near boundary obstacles.
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can
catch on controls or on other parts of the machine.
Make sure that all protective guards and all covers
are attached in position on the machine. Fig. 4
Keep the machine free from unwanted material. Remove debris, oil, tools, and other items from the deck,
from walkways, and from steps.
Secure lunch boxes, tools, and other loose items that are not a part of the machine.
Know the appropriate work location hand signals and the personnel that are authorized to give the hand
signals. Get hand signals from one person only.
Never put maintenance fluids into glass containers. Drain all liquids into an approved container.
Discard any drained fluids and discard any filter elements according to local regulations.
Use all cleaning solutions with precaution.
Report all necessary repairs.
Do not let untrained or not approved personnel on the machine.
Do not smoke when servicing an air conditioner. Also, do not smoke if refrigerant gas can be present.
Inhaling the fumes that are released from a flame that contacts air conditioner refrigerant can cause bodily
harm or death.
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Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.
Unless being instructed differently, complete the maintenance under the following conditions:
•Turn the battery disconnect switch to "off" position.
• The machine is parked on level ground.
• Implements are lowered to the ground.
• Transmission control lever is in the park position.
• The engine is stopped.
• The engine start switch is turned off and the switch key is removed.
• The machine has cooled down.
Any additional precautions must be observed based on the conditions and environment where the machine
is being used.
1.1.8 Pressurized air
Air under pressure can cause personal injury. When pressurized air is used for cleaning, wear a protective
face shield, protective clothing and protective shoes.
The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi).
1.1.9 Asbestos information
AGCO equipment and replacement parts are asbestos free. AGCO recommends the use of only correct
AGCO replacement parts.
1.1.10 Electrical storm injury prevention
When lightning is striking in the vicinity of the machine, the operator should not attempt to dismount or
mount the machine.
If you are in the operator's station during an electrical storm, stay in the operator's station. If you are on the
ground during an electrical storm, stay away from the machine.
1.1.11 Mounting and dismounting the machine
Mount the machine and dismount the machine only at locations that have steps and/or hand holds. Before
mounting the machine, clean the steps and the hand holds. Inspect the stairs and hand holds. Make any
necessary repairs.
When dismounting the machine, descend the steps backwards, and maintain a three-point contact with
the steps and hand holds. Three-point contact is two feet and one hand or one foot and two hands.
Never mount a moving machine. Never dismount a moving machine. Never jump off the machine except
in an emergency.
Do not carry tools or supplies when you try to mount the machine or when you try to dismount the
machine. Use a hand line to pull equipment onto the platform.
Do not use any controls as hand holds when you enter the operator compartment or when you exit the
operator compartment.
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1.1.12 Before starting the engine
Start the engine only from the operator
compartment. Never short across the starter
terminals or batteries. Shorting can damage
electrical system or cause unexpected machine
movement.
Adjust the seat so full pedal travel can be achieved
with operator's back against seat back.
Make sure the machine is equipped with a lighting
system sufficient for job conditions. Make sure all
machine lights are working properly.
Before starting the engine or moving the machine,
make sure no one is under, around or on machine.
Make sure area is free of personnel.
To honk horn the key must be turned to “run” to
enable the horn. As a warning honk horn twice, to
alert others.
Fig. 5
1.1.13 Engine starting
Move all hydraulic controls to the hold position before starting the engine.
Make sure the transmission control lever is in the park position.
Diesel engine exhaust contains products of combustion which can be dangerous. Always operate the
engine in a well ventilated area. If in a closed in area, vent the exhaust to the outside.
WARNING:
Machine will turn if turning the steering wheel when the transmission control lever is in
neutral and the engine is idling.
WARNING:
Do not use ether at any time. Use will cause engine damage and/or personal injury.
Do not start the engine until the area is free of personnel to prevent personal injury because of unexpected
machine movement.
1.1.14 Before operation
Clear all personnel from around the machine and the area.
Clear all obstacles from machine's path. Be careful of dangers, (electrical power lines, ditches, etc).
Make sure all the windows are clean and attached in the closed position.
Adjust the rearview mirrors for best visibility near the machine. Make sure the horn, backup alarm (if
equipped) and all other warning devices are working correctly.
On the drawbar-towed implements, fasten a transport chain of sufficient capacity between the machine
drawbar support and implement. Give only enough slack in the chain to permit turning.
Only one instructor must be permitted to ride in the machine cab. Instructor must be seated in the
instructor seat with the seat belt fastened.
1.1.15 Operating procedures
The machine will turn with the transmission control lever in the neutral position when the engine is
operating and the steering wheel is turned.
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Only operate the machine while in the operator's seat. Securely fasten the seat belt while operating the
machine. Only operate the controls while the engine is operating.
Check for the correct operation of all the controls and the protective devices.
As a warning honk the horn twice to alert others in the area to prevent personal injury because of machine
movement.
During operation of the machine, report any damage recorded. Make any necessary repairs.
A rollover of machine can occur when working on hills, banks, or slopes. A rollover of machine can also
occur when crossing ditches, ridges, or other unanticipated obstacles.
Hold the attachments approximately 40 cm (16 in) above the ground level while driving the machine. Do
not drive the machine near an overhang, near the edge of a cliff, or near edge of an excavation.
If the machine begins to sideslip on a grade, immediately reduce load and turn machine downhill.
Be careful to avoid any ground condition which will cause machine to tip over.
Keep the machine under control. Do not overload the machine beyond capacity.
Make sure the towing devices are sufficient for the application.
Make sure the components on the 3-point linkage are sufficient for the application.
Connect the trailing equipment only to a drawbar or hitch.
Never straddle, or let other personnel, to straddle a wire cable.
When maneuvering to connect equipment, make sure no personnel are between machine and trailing
equipment. Block up hitch of trailing equipment to align equipment with drawbar.
Know the maximum dimensions of the machine.
When operating on icy or muddy roads, reduce the travel speed to prevent losing control of machine.
After operating in muddy conditions, permit sufficient time for tires to reject debris and moisture before
making high speed maneuvers. Tires that are wet and tires that are muddy can impede machines's
steering.
Reduce travel speed if the stability of the machine is noticeably reduced.
Select a gear that controls machine speed when declining a hill.
Use the service brakes if required, to control machine speed. Never coast down a hill with transmission in
neutral.
Do not let passengers anywhere on the machine except on an approved passenger seat. Instructors must
have the instructor seatbelt securely fastened during any operation.
1.1.16 Parking
1. Park the machine on a solid, level surface.
2. Move the transmission control lever to the park position.
3. Lower all the implements to the ground.
4. Before stopping the engine, move the throttle control lever to the low idle position. Operate the engine
at low idle speed for five minutes to let the turbocharger cool.
5. Stop the engine and take the key with you.
6. Chock the front wheels or rear wheels.
7. Turn the battery disconnect switch to the off position.
8. Remove the battery disconnect switch key.
1.1.17 Operator station
Do not drill holes or weld on the cab rollover protective structure. (ROPS)
Any modifications to the inner operator station must not extend into the operator space.
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Any item brought into the cab must not extend into defined operator space. Secure loose items. Objects
must not pose an impact hazard in rough terrain or if there is a rollover.
1.1.18 Cut and crushing prevention
Support the equipment correctly when performing work below the equipment. Do not rely on the hydraulic
cylinders to hold up the equipment. An implement can fall if a control lever is moved or if a hydraulic line
breaks.
Never start the machine engine by shorting across the starter solenoid terminals. Machine movement can
occur causing runovers .
Never make adjustments while the machine is moving or while the engine is operating.
Whenever there are attachment control linkages, the clearance in the linkage area will change with
movement of the attachment.
Stay clear of all rotating parts and all moving parts.
Keep objects away from moving fan blades. The fan blades will throw objects and the fan blades can cut.
Do not use a wire tow cable that is kinked or frayed. Wear gloves when touching wire cable.
When hitting a retainer pin, the retainer pin can fly out causing personal injury. Make sure that there are no
people in the area when hitting a retainer pin. To prevent eye injury, wear protective glasses when hitting a
retainer pin.
Chips or other debris can fly off objects when hitting the objects. Make sure that others are clear of the
area before hitting any object.
1.1.19 Rollover protective structure
Do not make any modifications to the rollover
protective structure (ROPS) as this will change
protection provided. Do not change structure by
welding, cutting, adding weight, or drilling holes
into structure.
Any change not specifically authorized by AGCO
invalidates AGCO certification for ROPS. The
protection offered by ROPS will be impaired if
ROPS has structural damage or alteration. Damage
to structure can be caused by a turn over or by
falling objects.
Do not mount items (fire extinguishers, first aid
kits, work lights, etc.) by welding brackets or
drilling holes in ROPS. See dealer for mounting
guide lines.
Fig. 6
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1.1.20 Batteries
A lead acid battery generates flammable and
explosive gases. Keep sparks and flames away
from the battery.
WARNING: WARNING: Sulfuric acid in battery
electrolyte is poisonous. The acid is strong enough
to burn skin, eat holes in clothing and cause
blindness if got into eyes.
If acid contacts skin or clothing, flush with water
immediately. If acid contacts eyes get immediate
medical aid.
Fig. 7
Wash hands after touching batteries and
connectors.
WARNING: WARNING: Batteries contain
electrolyte which is an acid that can cause
personal injury. Do not let the electrolyte contact
the skin or eyes. Always wear protective glasses
for servicing batteries.
Fig. 8
Never check battery charge by placing a metal
object across the terminal posts. Use a voltmeter
or a hydrometer.
WARNING: WARNING: Gases from a battery can
explode. Keep open flames or sparks away from
the top of the battery. Do not smoke in the battery
charging areas.
Incorrect jumper cable connections can cause an
explosion causing an injury.
To prevent an explosion, never charge a frozen
battery.
Fig. 9
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