Champion Global Power Equipment aXis User manual

INSTALLATION MANUAL
aXis CONTROLLER HOME
STANDBY GENERATOR
All aXis Controller™ Models
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or
information storage and retrieval systems – without the written permission of Champion Power Equipment (CPE).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
REV 20201109
4010077

Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
–Product Info & Updates
–Frequently Asked Questions
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
–Tech Bulletins
–Product Registration
This manual must be used with Champion Power Equipment (CPE) manuals:
Installation Manual, Part No. 101951
Transfer Switch Manual, Part No. 101948
* We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

aXis CONTROLLER HOME STANDBY GENERATOR TABLE OF CONTENTS
3
TABLE OF CONTENTS
Introduction...................................................4
Home Standby Generator...............................4
Parts Included ..................................................... 4
Safety ............................................................5
Safety Definitions ................................................. 5
Safety Symbols.................................................... 6
Important Safety Instructions .......................8
Installation Hazards ............................................... 8
Before Starting .................................................... 8
Operation Hazards ................................................ 9
Accidental Starting................................................ 9
Carbon Monoxide Hazards........................................ 9
Electrical Shock Hazards ........................................ 10
Fire/Explosion Hazards .......................................... 10
Burn Hazards..................................................... 10
Entanglement Hazards........................................... 10
Battery Hazards .................................................. 10
Safety Labels and Hang Tags....................... 11
Safety, Serial/Model, Nameplate Label Locations .............. 13
Specifications.............................................. 14
14kW HSB Specifications ........................................ 14
Champion 754cc Engine ......................................... 15
Champion 754cc Engine Torque Specifications................. 15
Master Mixing Assembly Jets (Carburetor System) ............ 15
Alternator Overview .............................................. 16
Unpacking.................................................... 16
Installation .................................................. 17
Placement & Installation Guidelines for Champion Home Standby
Generators to Reduce the Risk of Fire ............................ 17
Intertek Group PLC Label ........................................ 18
Site Selection, Preparation and Placement ..................... 19
Installation Preparation .......................................... 21
Surge protection ................................................. 28
AVR = Automatic Voltage Regulator............................. 28
Engine Relay Module ............................................. 29
Exterior Warning LED ............................................ 30
Generator ON/OFF Switch ....................................... 30
aXis Controller™ Module ........................................ 30
Programming aXis Controller™ .................................34
Battery Charger .................................................. 35
Automatic Transfer Switch (ATS) ................................ 36
aXis Controller™ Module ........................................ 36
ATS Installation................................................... 36
Commissioning the ATS.......................................... 37
HSB Test .......................................................... 37
Checking Automatic Operation .................................. 39
Installing Standby Generator to non-aXis Controller ™ ATS ... 39
Customer Familiarization Summary .............................40
Troubleshooting HSB ...................................40
HSB, ATS Model & Serial Reference ATS Back-up Circuits..... 42

aXis CONTROLLER HOME STANDBY GENERATOR INTRODUCTION
4
HOME STANDBY GENERATOR
This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liquified
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
Induction motors – sump pumps, refrigerators, air conditioners,
furnaces
Electronic items – televisions, computers
Household lighting
Microwaves
This generator is not intended for use in critical life support
applications.
Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.
Parts Included
Your HSB ships with the following:
–Operators Manual
–Installation Manual
–Oil Drain Pan
–Flexible Fuel Line
–HSB Enclosure Keys
–Battery Cable Connection
–LPG Low-speed and Main Converting Jets
–Jet Change Tool
Battery Hardware
–4 pieces - lock nut M6
–4 pieces - washer, Ø6 mm
–4 pieces - flange bolt, M6 x 1.0-15
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY
5
SAFETY
Safety Definitions
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY
6
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Eye protection. Always wear eye protection with side shields marked to comply with ANSI Z87.1
Wear personal protective equipment
!
Safety alert symbol
Asphyxiation hazard
Electrical shock hazard
Entanglement hazard
Fire hazard
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY
7
SYMBOL MEANING
Sever hazard (rotating blade)
Crush hazard (top)

aXis CONTROLLER HOME STANDBY GENERATOR IMPORTANT SAFETY INSTRUCTIONS
8
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
GENERATOR MUST BE INSTALLED AND OPERATED
OUTDOORS ONLY.
Carbon monoxide (CO) poisoning symptoms include but are not
limited to the following:
–Lightheadedness, dizziness, blurred vision
–Physical fatigue, weakness in joints and muscles
–Mental fatigue, sleepiness, inability to concentrate or
speak clearly,
–Stomachache, vomiting, nausea
In the event of carbon monoxide (CO) poisoning:
–Seek fresh air immediately
–DO NOT sit, lie down or fall asleep.
–Alert others to the possibility of carbon monoxide (CO)
poisoning.
–If the affected person does not improve within minutes
of breathing fresh air, call 911 immediately for medical
assistance.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
Installation Hazards
WARNING
Have only a qualified electrician or installation technician who
is familiar with applicable codes, standards and regulations
install and service the generator.
ALWAYS comply with local, state and national electrical and
building codes when installing the generator. NEVER alter the
recommended installation in a way that would render the unit
noncompliant with these codes.
ALWAYS comply with regulations that Occupational Safety and
Health Administration (OSHA) has established.
ENSURE the generator is installed following the manufacturer’s
instructions.
Before Starting
CAUTION
Before operation, read and understand the features and
controls of the generator, including the safety information of
this manual.
The owner/operator is responsible for safe operation and
maintenance of the generator. Be sure all potential users of the
generator also understand these instructions. If any portion
of this manual is not understood, contact your dealer for
assistance before operating the generator.
The operator is responsible for performing all safety checks,
making sure all maintenance is properly performed and
making sure the generator is periodically checked by the
dealer.
Inspect the generator regularly. Contact your dealer if repairs
are needed.
NEVER climb or step on any part or components of the
generator. Doing so may result in injury and cause leaking fuel
and exhaust.

aXis CONTROLLER HOME STANDBY GENERATOR IMPORTANT SAFETY INSTRUCTIONS
9
Operation Hazards
WARNING
ALWAYS operate the generator following the manufacturer’s
instructions. Operating the generator improperly or neglecting
maintenance can result in serious injury or possible death.
DO NOT allow children or unqualified persons to operate or
service the generator.
NEVER operate the generator with the covers open. Operate
the generator only with the covers closed and secured in
place. NEVER leave the covers unlocked.
Remain alert at all times when working on the generator.
NEVER work on the generator when physically or mentally
fatigued.
NEVER operate the generator while under the influence of
alcohol or drugs.
Accidental Starting
WARNING
ALWAYS prevent the generator from starting while the covers
are open. The generator may crank and start at any time
without notice. Follow these steps in order:
1. Pull fuse from aXis Controller™ panel and secure with
tape to the panel.
2. Disconnect the NEGATIVE, NEG or (-) battery cable first,
and then remove the POSITIVE, POS or (+) battery cable.
To return the generator to service, follow these steps in order:
1. Connect the POSITIVE, POS or (+) battery cable first, and
then connect the NEGATIVE, NEG or (-) battery cable.
2. Remove taped fuse from the panel and reinstall into the
aXis Controller™ module.
Carbon Monoxide Hazards
DANGER
–Generator must be installed and operated outdoors only.
–NEVER allow exhaust fumes to enter a confined area
through windows, doors, air intake vents or other openings
of the building
–ALWAYS avoid breathing exhaust fumes when near an
operating generator.
–NEVER alter the generator or modify the exhaust system
thereby creating noncompliance with Federal and State
emissions regulations, local applicable codes, standards
and laws.
–NEVER allow blockage of the engine’s air intake cooling
ventilation system. Doing so can seriously affect
performance and safe operation of the generator.
–Install a battery-operated carbon monoxide (CO) detector
on each level of any building adjacent to the generator
location following the manufacturer’s CO detector
installation instructions.
NOTICE
In many States it is required by law to have a Carbon Monoxide
(CO) detector on each level of any building in operating
condition.
Carbon Monoxide (CO) is a colorless, odorless, poisonous gas.
Breathing carbon monoxide will cause nausea, dizziness, fainting
or death.
A Carbon Monoxide (CO) detector is a device that detects elevated
hazardous levels of CO and will alert the occupants by flashing a
visual light indicator and an audible alarm.

aXis CONTROLLER HOME STANDBY GENERATOR IMPORTANT SAFETY INSTRUCTIONS
10
Electrical Shock Hazards
WARNING
Use extreme caution when near the generator while it is
operating. The generator produces dangerous voltage.
–Avoid contact with bare wires, terminals and connections
while the generator is operating.
–ALWAYS stand on an insulated dry surface to reduce shock
hazard if work must be done on an operating generator.
–NEVER wear jewelry that can conduct electricity when
working on the generator.
–NEVER handle any kind of electrical device while hands or
feet are wet, while standing in water or while barefoot.
–Proper earth grounding of the frame and external electrical
conductive components is required by the National
Electrical Code (NEC). State and local codes for proper
grounding may also apply.
–Avoid direct contact with an electric shock victim.
Immediately shut down the source of electrical power. If
this is not possible, attempt to free the victim from the live
conductor using a nonconducting item such as a dry board
or rope. If the victim is unconscious, apply first aid and call
911 immediately.
Fire/Explosion Hazards
WARNING
Natural Gas (NG) and Liquefied Petroleum Gas (LPG) are
extremely explosive.
–NEVER allow any flames or smoke near the fuel system.
–Wipe up any oil spills immediately.
–NEVER allow any combustible materials to be near the
generator or to be left in the generator compartment.
–ALWAYS keep the surrounding area near the generator
clean and free of debris.
–Be sure to properly purge the fuel lines and leak-test
according to applicable codes before placing the generator
in service.
–Be sure to regularly inspect the fuel system for leaks.
NEVER operate the generator if a fuel leak is present.
–Install a fire extinguisher near the generator. Keep it
properly charged and be familiar with its use. An ABC
rated National Fire Protection extinguisher is appropriate
for use on standby electric systems. Contact your local
fire department with any questions concerning the fire
extinguisher.
Burn Hazards
WARNING
DO NOT touch hot surfaces.
–ALWAYS avoid contact with hot exhaust components and
gases. Running engines produce heat. Severe burns can
occur on contact.
–ALWAYS allow hot surfaces to cool to the touch.
Entanglement Hazards
WARNING
Use extreme caution when near rotating parts. Rotating parts
can entangle hands, feet, hair, clothing and/or accessories.
Traumatic amputation or severe laceration can result.
–Keep hands and feet away from rotating parts.
–Tie up long hair and remove jewelry.
–Operate equipment with guards in place.
–DO NOT wear loose-fitting clothing, dangling drawstrings
or items that could become caught.
Battery Hazards
WARNING
Always read and comply with the battery
manufacturer’s recommendations for
procedures concerning proper battery use
and maintenance.
Batteries contain sulfuric acid and generate
explosive mixtures of hydrogen and oxygen
gases. Keep any device that may cause
sparks or flames away from the battery to
prevent explosion.
Always wear protective glasses or goggles
and protective clothing when working with
batteries. You must follow the battery
manufacturer’s instructions on safety,
maintenance and installation procedures.

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY LABELS AND HANG TAGS
11
SAFETY LABELS AND HANG TAGS
WARNING
DO NOT operate the generator if there are missing or badly
worn safety labels. Safety labels must be legible to alert
personnel of safety hazards.
–Replace any illegible or missing label immediately. Missing
safety labels must be replaced in their original position
before the generator is operated.
Labels
LABEL DESCRIPTION PART NO.
A
Poisonous Gas Hazard - Genera tor exhau st contains
carbon m onoxide. Breath ing carbon monoxi de will
cause na usea, di zzines s, and fai nting, and it may
cause death.
Risque d’empoisonnement par le gaz - Les gaz
d’échappement de groupe électrogène contiennent
du monox yde de car bone. Si l’o n respire du
monoxy de de carb one, ceci peut prov oquer des
nausées, un évanouissement et une perte de
conscie nce, et ceci peut pr ovoquer la mort .
Riesgo de gas venenoso - El escape d el gener ador
contie ne monóxi do de carbono. Res pirar mo nóxido de
carbono causará náuseas, mareos, desvanecimiento
y hasta l a muert e.
DANGER
DANGER
PELIGRO
2510-L-SF-A
Fire Haz ard - ALWAYS keep the sur rounding area
near gene rator clean and f ree of debr is and/or dry
vegeta tion. Th e generator may cr eate spa rks while
operating.
Risque d’incendie - Nettoye z TOUJO URS la surface à
proximi té du grou pe électrogène e t enlevez les débris
et/ou la v egéta tion sèche. Le gro upe élec trogèn e
peut gén érer des é tincell es penda nt son
fonctionnement.
Riesgo de incendio - SIEMPRE mante nga el área
circund ante cerca del gen erador limpia y libre de
escombr os y/o vegetación se ca. El generado r puede
crear chispas mientras está en funcionamiento.
WARNING
AVERTISSEMENT
ADVERTENCIA
Burn Hazard - DO NOT touch hot surfaces.
Avoid contact with exhaust components
and gases.
Risque de brûlure - NE touchez PAS les
surfaces chaudes. Evitez le contat avec les
composants et les gaz d’échappement.
Riesgo de quemaduras - NO toque las
superficies calientes. Evite el contacto con
los componentes de escape y gases.
WARNING
AVERTISSEMENT
ADVERTENCIA
K109 152
ColorsLPN 2510- L-SF
Rev A
Size 156 x 75 mm
Artwork Notes
3mm corner radius; 2mm safe margin; to be printed
on
white substrate.
Revision Changes
---
This art work belongs to Champ ion Power Equipment. T he contents are con fidential and privil eged and shall not be discl osed to or used by or for
outside pa rties without t he explicit consen t of Champion Power Eq uipment.
Poison, Burn and Fire
Warning 2 510 - L- S F
B
2483-L-SF-A
Burn Hazard - DO NOT touch
hot surfaces. Allow the
engine and alternator to cool
to the touch before servicing.
Danger de brulure - NE
TOUCHEZ PAZ les surfaces
chaudes. Laissez le moteur
et l’alternateur devenir froid
au toucher avant d’intervenir.
Riesgo de quemaduras -
NO toque las superficies
calientes. Deje que el motor
y el alternador se enfríen
para tocarlos antes de
realizarles el mantenimiento.
WARNING
AVERTISSEMENT
ADVERTENCIA
K109 152
ColorsLPN 2483-L-SF
Rev A
Size 45 x 124 mm
Artwork Notes
3mm corner radius; 2mm safe margin; to be printed
on
white substrate.
Revision Changes
---
This artw ork belongs to Champi on Power Equipment. Th e contents are confi dential and privileg ed and shall not be disclo sed to or used by or for
outside par ties without th e explicit consent o f Champion Power Equi pment.
Burn Warning 24 8 3 - L- S F
C
Electrical Shock Hazard
Do not remove this access panel. The panel should
only be removed by an authorized Service Dealer
or a qualified electrician; high voltage inside.
Risque de choc électrique
N’enlevez pas ce panneau d’accès. Le panneau ne
devrait être enlevé que par un concessionnaire
d’entretien agréé ou un électricien qualifié; haute
tension àl´’intérieur.
Riesgo de descarga eléctrica
No remueva este tablero de acceso. El tablero sólo
deberá ser removido por un distribuidor de
servicio autorizado o un electricista calificado;
alto voltaje al interior. 2396-L-SF-A
DANGER
DANGER
PELIGRO
K485 109 --- ---
ColorsLPN 2396 -L-SF
Rev A
Size 74 x 109 mm
Artwork Notes
3mm cor ner radius; 2 mm safe marg in; to be printe d
on white substrate.
Revision Changes
---
This art work belongs to Champ ion Power Equipment. T he contents are con fidential and privile ged and shall not be discl osed to or used by or for
outside par ties without t he explicit consent o f Champion Power Equ ipment.
Electrocution Warning 2396-L-SF
D
2473-L-SF-A
Burn Hazard - DO NOT touch hot surfaces.
Avoid contact with exhaust components
and gases.
Risque de brûlure - NE touchez PAS les
surfaces chaudes. Evitez le contat avec les
composants et les gaz d’échappement.
Riesgo de quemaduras - NO toque las
superficies calientes. Evite el contacto con
los componentes de escape y gases.
WARNING
AVERTISSEMENT
ADVERTENCIA
K109 152
ColorsLPN 2473 -L-S F
Rev A
Size 52 x 78 mm
Artwork Notes
3mm corner radius; 2mm safe margin; to be printed
on
white substrate.
Revision Changes
---
This art work belongs to Champ ion Power Equipment. T he contents are con fidential and privil eged and shall not be discl osed to or used by or for
outside pa rties without t he explicit consen t of Champion Power Eq uipment.
Burn Warning 247 3 - L- S F
E
2474-L-SF-A
Electrical Shock - ALWAYS close and lock
the generator covers before operating.
The generator produces dangerous voltage.
Risque de choc électrique - Fermez et
verrouillez TOUJOURS les capot s de groupe
électr ogène avant d’utili ser le groupe. Le
groupe électrogène génère des tensions
dangereuses.
Riesgo de descarga eléctrica - SIEMPRE
cierre y trabe las t apas del generador antes
de ponerlo en funcionamiento. El generador
produce un voltaje peligroso.
DANGER
DANGER
PELIGRO
K109
ColorsLPN 2474 - L-S F
Rev A
Size 47 x 78 mm
Artwork Notes
3mm corner radius; 2mm safe margin; to be printed
on
white substrate.
Revision Changes
---
This art work belongs to Champ ion Power Equipment. T he contents are con fidential and privil eged and shall not be discl osed to or used by or for
outside pa rties without t he explicit consen t of Champion Power Eq uipment.
152
Electrocution Warning 2474-L-SF

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY LABELS AND HANG TAGS
12
LABEL DESCRIPTION PART NO.
F
Explosion Hazard - Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.
Risque d’explosion - Les gaz dégagés par la batterie
peuvent exploser. Ecartez les étincelles et les
flammes du compartiment batterie.
Riesgo de explosión - Los gases de las baterías son
explosivos. Mantenga las chispas y llamas alejadas
del compartimento de las baterías.
DANGER
DANGER
PELIGRO
Read Operator’s Manual - Read, understand
and follow all safety messages in Intallation
and Operator’s manuals
Lisez le manuel d’utilisation -Lisez
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.
Lea el manual del operador - Lea, comprenda
y siga todos los mensajes de seguridad en los
manuales de instalación y del operador.
CAUTION
MISE EN GARDE
PRECAUCIÓN
2470-L-SF-A
Starting Hazard - The generator may crank and star t any
time without notice. Prevent the generator from star ting
while the covers are open. See the safe ty section of the
operator’s manual for fur ther detail.
Risque au démarrage - Le groupe électrogène peut tourner
et démarrer à tout moment sans pr éavis. Ne démarrez pas
le groupe électrogène lorsque les capots sont ouver ts.
Consultez la section sécurit é du manuel d’utilisation pour
plus de détail.
Riesgo de inicio - El generador puede encenderse y
ponerse en marcha en cualquier momento sin previo aviso.
Evite que el generador se ponga en marcha mientras las
tapas están abier tas. Vea la sección de seguridad en el
manual del operador para más detalles.
DANGER
DANGER
PELIGRO
K109 485 152
ColorsLPN 2470-L-S F
Rev A
Size 311 x 131 mm
Artwork Notes
3mm corner radius;2 mm safemargin; to be printed
on
white substrate.
Revision Changes
---
This artwor k belongs to Champion Po wer Equipment. The con tents are confiden tial and privileged an d shall not be disclosed t o or used by or for
outside parti es without the expl icit consent of Cha mpion Power Equipmen t.
Explosion Warning, Read
OM, Starting Warning 24 70 - L- SF
Hang Tags
HANG TAG DESCRIPTION PART NO.
1
1681-T- PR
ATTENTION
ALTERNATE POWER SOURCE AVAILABLE -
STANDBY GENERATOR ON PREMISES.
ATTENTION
AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE.
ATENCIÓN
FUENTE DE CORRIENTE ALTERNA DISPONIBLE -
GENERADOR DE RESERVA EN EL SITIO.
GENERATOR LOCATION:
UBICACIÓN DEL GENERADOR:
EMPLACEMENT DU GENERATEUR:
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
NW
W E
NNE
SW SSE
1681-T- PR
ATTENTION
ALTERNATE POWER SOURCE AVAILABLE -
STANDBY GENERATOR ON PREMISES.
ATTENTION
AUTRE SOURCE DE COURANT DISPONIBLE -
GENERATEUR SUR SITE.
ATENCIÓN
FUENTE DE CORRIENTE ALTERNA DISPONIBLE -
GENERADOR DE RESERVA EN EL SITIO.
GENERATOR LOCATION:
UBICACIÓN DEL GENERADOR:
EMPLACEMENT DU GENERATEUR:
DO NOT REMOVE \ NO REMUEVA \ NE PAS ENLEVER
NW
W E
NNE
SW SSE
FRONT BACK
K---------
ColorsLPN 168 1-T-O P
Rev --
Size 115 x 110 mm
Artwork Notes
2mm safe ma rgin; front a nd back; to be pr inted on
weather-resistant, white,synthetic substrate (PE/PP
mix)
Revision Changes
--
This artwor k belongs to Champion P ower Equipment. The co ntents are confide ntial and privileged a nd shall not be disclos ed to or used by or for
outside part ies without the ex plicit consent of Ch ampion Power Equipme nt.
152
Alternate Power Source 1681-T-OP

aXis CONTROLLER HOME STANDBY GENERATOR SAFETY LABELS AND HANG TAGS
13
Safety, Serial/Model, Nameplate Label Locations
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.
CA
B
a. Serial number location
b. Nameplate
c. NFPA 37 Compliance

aXis CONTROLLER HOME STANDBY GENERATOR SPECIFICATIONS
14
SPECIFICATIONS
14kW HSB Specifications
Home Standby Generator
Maximum continuous power, LPG 14 kW
Maximum continuous power, NG 12.5 kW
Rated voltage 120/240
Amps 116.6/58.3 LPG (propane), 104/52 NG (natural gas)
Harmonic distortion Less than 5%
Main line circuit breaker 65 amp
Phase Single
Frequency 60 Hz
Unit weight 446.4 lb. (202.5 kg)
Size (L x W x H) 49 x 28 x 28 in. (124.5 x 71 x 71 cm)
Engine
Type Milwaukee Series OHV Commercial V-Twin
No. of cylinders 2
Displacement 754 cc
Cylinder block Aluminum with cast iron sleeves
Ignition system Solid state – magneto
Spark plug F7RTC (NGK BPR7ES)
Governor Mechanical
Starter Electric 24V DC
Oil capacity 1.6 qt (1.5 L)
Oil Type 5W-30 Full Synthetic*
RPM 3600
Controls
Mode switch auto Auto start on utility failure
Mode switch manual Starts on demand
Mode switch off Stops unit/control and charger active
Ready to run/maintenance messages Standard
Programmable start delay Standard
Engine start sequence Standard
Starter lockout Standard
Battery charger/low battery indicator Standard
Charger fault Standard
AVR over voltage protection Standard
Low oil protection Standard
Safety fused Standard
Overcrank/overspeed/underspeed protection Standard
* Unit ships without oil. Add oil before starting the HSB.

aXis CONTROLLER HOME STANDBY GENERATOR SPECIFICATIONS
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Champion 754cc Engine
The 754cc engine was developed by Champion Engine Technology for use in Champion home standby generators. The V-Twin cylinder
design provides high output, efficient operation, low maintenance and demonstrated long life.
Based on the engine’s power, performance and reliability, it was selected to power the 14 kW Champion Home Standby Generator. This
engine design has been used in production since 2015.
The following are the engine specifications:
Type................... Milwaukee Series OHV Commercial V-Twin
No. of Cylinders ....................................................2
Displacement................................................. 754cc
Cylinder Block .................... Aluminum with cast-iron sleeve
Cylinder Head ............... Automotive harden valves and seats
Ignition System.............................. Solid state – magneto
Governor ................................................ Mechanical
Starter .............................................. Electric 24V DC
RPM............................................................3,600
Oil Capacity........................................... 1.6 qt. (1.5 L)
Champion 754cc Engine Torque Specifications
Crankcase Cover Bolts ...........................27 Nm (20 lbf-ft)
Connecting Rod Bolts ............................. 12 Nm (9 lbf-ft)
Rocker Cover Screws .............................. 10 Nm (7 lbf-ft)
Cylinder Head Bolts ........................... 40 Nm (29.5 lbf-ft)
Intake Manifold Screws .......................... 9.5 Nm (7 lbf-ft)
Carburetor to Intake Manifold .................... 9.5 Nm (7 lbf-ft)
Blower Housing ................................... 9 Nm (6.6 lbf-ft)
Flywheel Nut ...................................196 Nm (145 lbf-ft)
Ignition Coil Bolts ................................. 9.5 Nm (7 lbf-ft)
Starter Motor Bolts .............................24.4 Nm (18 lbf-ft)
Spark Plug ......................................18 Nm (13.3 lbf-ft)
Air Cleaner box to Carb ........................... 9 Nm (6.6 lbf-ft)
Exhaust pipe nuts ..............................18 Nm (13.3 lbf-ft)
Master Mixing Assembly Jets (Carburetor System)
Idle/low-speed Jet .............................. 1.9 Nm (1.4 lbf-ft)
Main Jet ......................................... 3.9 Nm (2.9 lbf-ft)
Fuel Inlet Chamber Screws .................... 2.9 Nm (2.1 lbf-ft)

aXis CONTROLLER HOME STANDBY GENERATOR UNPACKING
16
Alternator Overview
The alternator is made up with the following major components;
1. Brush holder assembly
2. Rear bearing carrier
3. 2 pole rotor (all copper wire)
4. Stator assembly (all copper wire)
5. Engine adapter
ROTOR ASSEMBLY
The alternator has a 2-pole rotor, which means the rotor has a
single south magnetic pole and a single north magnetic pole.
As the rotor spins, its magnetic field passes through the stator
assembly windings and voltage is induced into the stator windings.
This is known as induction. The rotor shaft has a negative (-) slip
ring and a positive (+) slip ring, with the negative (-) nearest the
bearing carrier. The rotor shaft is held in place with single through
bolt.
STATOR ASSEMBLY
The stator houses, AC power windings and excitation windings.
It is held in place with 4 bolts that pass through the bearing
carrier and engine adapter, then attached to the engine mounting
flange. In combination with the rotor assembly, they generate the
electrical out-put of the HSB.
BRUSH HOLDER AND BRUSHES
The brush holder is a component that holds the brushes in a
stationary position enabling them to maintain contact with the
rotating surface commutator rings on the rotor. The brush holder
is attached to the rear bearing carrier by means of a M5 x 20 bolt
and a location tab. A negative (-) brush and a positive (+) brush
are retained in the brush holder. The negative (-) brush rides on
the slip ring nearest the bearing carrier. The brushes are spring
loaded to maintain contact.
A RED wire connects to the positive (+) brush and a BLACK wire to
the negative (-) brush. Rectified and regulated excitation current,
as well as current from the field boost circuit, are delivered to the
rotor windings via the RED wire, and the positive (+) brush and
slip ring. The excitation and field boost current passes through the
windings and to the frame ground via the negative (-) slip ring and
brush, and the BLACK wire.
The current flow creates a magnetic field around the rotor having
a flux concentration that is proportional to the amount of current
flow.
UNPACKING
WARNING
The HSB weighs more than 500 lbs. (227 kg).
Use the aid of additional assistants and exercise caution during
installation.
Inspect the generator for damaged or loose parts. DO NOT operate
the generator if any components are damaged or loose. Contact
your dealer for assistance.
1. Cut banding straps.
2. Remove top lid.
3. Remove center cardboard supporting rib.
4. Lift cardboard housing and set aside with all other trash.
5. Remove plastic covering and discard.
6. Remove 4 securing clamps. Save if going to use anchor bolts
to secure to concrete pad (not supplied).
7. Insert 2 lifting rods (not supplied) into lifting notches at each
end of the base.
8. Discard all shipping materials and recycle if possible.
NOTICE
–If you know length of run for wires you may want to install
the ATS communication wires and voltage wires now
before setting unit to industry 1st 17.7 in. from fire rated
wall and when code permits. Install the wires, some of the
gas delivery pipes and flex hose now while you have ample
room and at tailgate height is much easier than when in
place
–Cardboard can be used for kneeling

aXis CONTROLLER HOME STANDBY GENERATOR INSTALLATION
17
INSTALLATION
Placement & Installation Guidelines for Champion Home Standby Generators to Reduce the
Risk of Fire
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
STANDARD NFPA 37 REQUIREMENTS AND TESTING
Requirements:
NFPA 37 2010, section 4.1.4, Engines Located Outdoors.
Engines, and their weatherproof housings if provided, that are
installed outdoors shall be located at least 1.5 m (5 ft.) from
openings in walls and at least 1.5 m (5 ft.) from structures having
combustible walls. A minimum separation shall not be required
where either of the following conditions exist:
1. The adjacent wall of the structure has a fire resistance rating
of at least 1 hour.
2. The weatherproof enclosure is constructed of noncombustible
materials and has been demonstrated that a fire within the
enclosure will not ignite combustible materials outside the
enclosure.
Annex A Explanatory Material
A.4.1.2 (2) Means of demonstrating compliance are by means of
full-scale fire tests or by calculating procedures, such as those
given in NFPA 555, Guide on Methods for Evaluating Potential for
Room Flashover.
To comply with condition 2 the weatherproof enclosure has
been constructed of non-combustible materials and full-scale
fire tests have been performed to demonstrate that a fire within
the enclosure will not ignite combustible materials outside the
enclosure.
Based on this testing and the requirements of NFPA 37, Sec.
4.1.4, the guidelines for installation of the Champion home
standby generator are changed to 17.7 inches (45 cm) from the
backside of the generator to a combustible wall. All other location
and distances remain the same as noted in the Operators and
Installation manuals.
These guidelines are based upon fire testing of the generator
enclosure and Champion’s requirement for air flow for proper
operation. Local codes may be different and more restrictive.

aXis CONTROLLER HOME STANDBY GENERATOR INSTALLATION
18
Intertek Group PLC Label
Located inside the generator, next to the generator’s data label
NFPA® 37 Standard for the Installation and Use of Stationary Combustion Engines and Gas Turbine
The National Fire Protection Association (NFPA) standard NFPA 37 establishes criteria for minimizing the hazard of fire during the
installation and operation of stationary combustion engines. NFPA 37 limits the spacing of an enclosed generator from openings in walls,
structures and combustible materials outside the enclosure.
NFPA 37 (2015): Section 4.1.4 stipulates that engines installed outdoors shall be located at least 5 ft. (1.5 m) from structures having
combustible walls. Further, a minimum separation shall not be required where the following conditions exist:
All walls of the structure that are closer than 5 ft. from the engine enclosure have a fire resistance rating of at least 1 hr., or
The weatherproof engine enclosure is constructed of noncombustible materials, and it has been demonstrated that a fire within the
enclosure will not ignite combustible materials outside the enclosure.
Intertek Group PLC performed a full-scale fire test under a worst-case fire scenario within the stationary generator enclosure to determine
the ignitability of combustible material near the stationary generator. The enclosure is made of non-combustible materials and the results
and conclusions of the test indicate that a fire within the enclosure would not pose any risk of ignition to nearby combustible materials
or structures. Intertek Group PLC is certifying that this model complies with clause (2) of Section 4.1.4 of NFPA 37 when installed at a
minimum distance of 450 mm (17.7 in.) from a combustible wall.
102358 1193-L-PR-A
ID: 170800364HZH-001
Conforms to / Conforme à:
NFPA 37 4.1.4 CL. 2
K2945 135 --- ---
ColorsLPN 1193-L-PR-A
Date 9/29/17
Size 60 x 24 mm
Artwork Notes
3mm corner radius; 2mm safe margin; white to be
printed shown in 50% process magenta
Revision Changes
---
This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.

aXis CONTROLLER HOME STANDBY GENERATOR INSTALLATION
19
Champion HSB units have been run and tested at the factory prior
to shipment. They do not require any type of break-in period.
Site Selection, Preparation and Placement
These items are important to the overall performance of the HSB
generator. Many items covered in this section are not optional and
are requirements under Federal, State and Local codes. As with
all generators, your generator must be installed in accordance
with current NFPA-37, NFPA 54, NFPA 58 and NFPA-70 standards.
Contact your local electrical inspector or city hall to insure you
are aware of all codes and regulations. Install the equipment in
compliance with the National Electric Code (NEC). For Canada
installations, refer to Canadian Electrical Code (CEC). Contact your
natural gas supplier to verify that increased BTU gas demand can
be handled with the existing NG meter. The same should done for
LPG fueled generators. This generator in the enclosure is designed
to be installed outdoors only.
Champion HSB units are run and tested at the factory prior to
being shipped. They do not require any type of break-in period.
SUGGESTED SITE SELECTION
The installation of the HSB must comply strictly with NFPA 37,
NFPA 54, NFPA 58 and NFPA 70 standards.
Always install your generator within 20 feet of the NG meter, the
closer the better. This will reduce expensive costs of running fuel
line. In some cases longer runs of fuel line, when not properly
sized may cause inadequate fuel delivery. This could result in
poor starting, lower outputs and diminished overall performance
of the unit. The Champion HSB is shipped from the factory set
up for natural gas (NG) fuel. The HSB can be converted to LPG
if required. Orifices in the master mixer assembly (carburetor)
MUST be changed. The LPG orifices are shipped with the unit and
include installation instructions.
Install the unit in a location where the sump pump discharge,
rain gutter downspouts, roof run off, landscape irrigation, natural
ponding or water sprinklers will not flood the unit or spray the
enclosure entering any inlet or outlet opens.
Position the unit in an area where prevailing winds will carry
the exhaust gas away from any potentially occupied building or
structure.
Install the unit where leaves, grass, snow, ect., will not obstruct
air inlet and outlet openings. If prevailing winds cause blowing or
drifting, you may consider building a windbreak, planting trees or
shrubs within the guidelines and codes applicable.
Watch out for roof overhangs. Snow, ice or rain shouldn’t be
permitted to accumulate on the roof and then cascade onto the
unit.
DANGER
Engine exhaust from the unit is hot, poisonous and dangerous.
Exhaust must be allowed to dissipate into a free air zone as
listed in the applicable codes with no obstructions.
Direct the HSB exhaust away from or parallel to the building or
structure. DO NOT direct the HSB exhaust toward a potentially
occupied building, structure, windows, doors, ventilation intakes,
soffit vents, crawl spaces, open garage doors or other openings
where exhaust gas could accumulate and enter inside or be drawn
into potentially occupied buildings or structures.
Install the unit on higher ground where water levels will not rise
and endanger it. This unit shouldn’t be operated in standing water.
DO NOT place HSB waterproof enclosure under a deck or other
type of structure that may confine or restrict airflow. Operate
HSB only outdoors, where adequate ventilation and air movement
is available. Avoid installations under decks, inside garages or
carports, in basements, along home exterior within 5 feet (1.5m)
of home vent, roof overhang vents, a window that can be opened,
or other such home invasion points. Use the same precautions
when installing HSB at property line, close to a neighbor’s home,
or any building or structure that houses animals.
DANGER
Running engines give off carbon monoxide, an odorless,
colorless, invisible, poison gas.
Breathing carbon monoxide will cause fatigue, headache,
dizziness, vomiting and in prolonged conditions, even death.
Carbon monoxide detectors MUST be installed and maintained
indoors according to the manufacturer’s instructions/
recommendations. Smoke alarms cannot detect carbon
monoxide gas.
The back of the HSB locates the fuel and wire entry points. When
placement/mounting is done this side generally faces the closest
point to each of those sources.
It is always recommended to prepare a drawing showing location
of HSB, typical gas utility approach, circuit connections and full
load connections.
Similar considerations should be given to the location of the ATS
(automatic transfer switch) in relationship to the HSB generator.
The closer to both the fuel meter and the main utility panel
the better. The key point here is, the closer to fuel meter is the
suggested direction to go, wire is cheaper to run and more flexible.

aXis CONTROLLER HOME STANDBY GENERATOR INSTALLATION
20
SUGGESTED PREPARATION
A concrete pad can be poured or purchased through Champion
(model 100616) and the HSB secured to it. In some areas a
concrete pad is required due to high wind potential. Check
local codes to see what type of mounting base is required. If a
concrete pad is required, all federal, state and local codes should
be followed. Unless mandated by federal, state or local code, a
concrete pad is not required.
If no concrete pad is being used, Champion recommends using a
mixture of pea gravel and sand or crushed stone for placement of
the mounting pad. The mounting pad MUST be level. The gravel
mixture or crushed stone is to permit water runoff, drainage and
reduce ponding of water around the HSB.
Dig an area 5 inches (12.7 cm) deep that is 6 inches (15.2 cm)
longer and wider than the foot print of the HSB. The HSB is 49
inches long × 28 inches wide (124.5 cm long × 71 cm wide).
Cover the dugout area with a weed barrier or landscape cloth if
desired.
Fill the area with pea gravel and sand mixture or crushed stone.
Final stone level must be 2 or 3 inches higher than the original
ground level to ensure water run-off and drainage.
Compact the fill, this is to provide a firm base for the HSB.
Remember the final stone level must be 2 or 3 inches higher than
the original ground level to ensure water run-off and drainage.
Tools required
1. General SAE and Metric hand tools, wrenches, sockets and
screwdrivers.
2. Standard electrician’s hand tools, drill and bits.
3. Monometer (for checking fuel pressures).
4. Meter capable of measuring AC/DC Voltage and Frequency
5. Safety apparel
Inspect the unit. Carefully inspect the HSB for any damage
that may have occurred during shipment and delivery. If loss
or damage is noted at the time of delivery, have the person(s)
making delivery note all damage on the freight bill and affix their
signature under the consignor’s memo of loss or damage. If loss
or damage is noted after delivery, separate the damaged materials
and contact the carrier for claims procedures. Parts damaged in
shipping are not covered under Champion warranty.
Unbox the unit, by removing the exterior shipping carton. The ATS
is included, remove the packaging and lift it out. Remove the 4
shipping brackets, 2 on each end that hold the HSB to the wood
shipping pallet. This pallet is for shipping/transportation only and
cannot be used as a mounting pad in any form. Exercise caution
when removing the HSB from the wood pallet, dragging it off the
wood pallet will damage the HSB base. The HSB must be lifted
from the wood pallet to separate.
Contact your natural gas (NG) supplier about the meter size. Most
meters must be replaced with a larger BTU size, due to a larger
demand of BTU’s from the HSB and appliances during operation
(utility outage). This also applies to HSB utilizing LPG.
SUGGESTED PLACEMENT
The Site Selection has been completed, all federal, state and local
codes have been reviewed and applied as mandated by the NFPA
standards and all other related codes/standards.
Preparation has been completed and everything has been properly
prepared to place the HSB.
The rear right side of the HSB locates the fuel and wire entry
points. When placement is done this side generally faces the
closest point to each of those sources for fuel and wire entry.
WARNING
HSBs weigh approximately 300-500 lbs (136-227 kg)
depending on the model. Proper tools, equipment and qualified
personnel should be used in all phases of handling and moving
the HSB. Do not lift or move the HSB without assistance. Do
not lift the unit by the roof structure or any other enclosure
component as damage to the HSB may occur, including
possible injury of persons when handling and or moving the
HSB in this manner.
Two (2) 5 foot (1.5 m) lengths of ¾ “steel pipe (supplied by the
installer), are required to lift the HSB. Insert the steel pipes
through the lifting holes located near the HSB base in the
composite pad, on each end.