Champion Power Equipment 100155 System manual

U.S. Patent No. D710,802
OWNER’S MANUAL & OPERATING INSTRUCTIONS
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 100155-20150205
100155
MODEL NUMBER
8100 Peak Watts/6300 Running Watts (LPG)
9000 Peak Watts/7000 Running Watts (Gasoline)
DUAL FUEL GENERATOR
Electric Start

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
WARNING:
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.

100155
TABLE OF CONTENTS
Introduction ............................. 1
Introduction ........................... 1
Portable Power Generator.................. 1
Accessories ........................... 1
This Booklet ........................... 1
Manual Conventions. . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Rules ............................. 3
Fuel Safety........................... 5
Controls and Features ...................... 6
Generator............................. 6
Generator Panel ........................ 7
Parts Included ......................... 8
Wheel Kit .......................... 8
Other ............................. 8
Assembly ............................... 9
Remove the Generator from the Shipping Carton.. 9
Install the Wheel Kit ..................... 9
Install the Support Leg ................... 9
Connect the Battery ..................... 9
Add Engine Oil........................ 10
Add Fuel (Gasoline)..................... 11
Connecting Liquid Petroleum Gas
(LPG) Cylinder ....................... 12
Grounding ........................... 12
Operation .............................. 13
Generator Location ..................... 13
Grounding ........................... 13
Surge Protection ....................... 13
Fuel Selector Switch .................... 14
Starting the Engine ..................... 14
Gasoline ......................... 14
LPG ............................ 15
Stopping the Engine .................... 16
Connecting Electrical Loads ............... 16
GFCI ............................... 16
Do Not Overload Generator................ 17
Capacity .......................... 17
Power Management................... 17
Operation at High Altitude ............. 17
Smart Charger ..................... 18
Maintenance and Storage ................... 19
Engine Maintenance .................... 19
Oil .............................. 19
Spark Plugs ........................ 19
Air Filter .......................... 19
Spark Arrester ...................... 20
Cleaning .......................... 20
Adjustments........................ 20
Maintenance Schedule ................ 20
Generator Maintenance .................. 20
Storage ............................. 21
Generator Storage.................... 21
Generator Battery .................... 21
Disconnect the Battery ................ 21
Charge the Battery ................... 21
Specifications ........................... 22
Engine Specifications ................... 22
Generator Specifications ................. 22
Fuel ............................... 22
Spark Plugs .......................... 22
Maintenance Valve Clearance .............. 22
An Important Message About Temperature .... 22
Oil ................................ 22
Parts Diagram ........................ 23
Parts List............................ 24
Engine Parts Diagram ................... 25
Engine Parts List ...................... 26
Wiring Diagram ........................ 27
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 28
Warranty .............................. 29
Warranty Qualifications .................. 29
Repair/Replacement Warranty .............. 29
Do Not Return The Unit To
The Place Of Purchase .................. 29
Warranty Exclusions .................... 29
Normal Wear ....................... 29
Installation, Use and Maintenance ........ 29
Other Exclusions..................... 29
Limits of Implied Warranty
and Consequential Damage ............. 29
Contact Information. . . . . . . . . . . . . . . . . . . . . 29
Address........................... 29
Customer Service .................... 29
Technical Service .................... 29
Electric Start
DUAL FUEL GENERATOR
8100 Peak Watts/6300 Running Watts (LPG)
9000 Peak Watts/7000 Running Watts (Gasoline)

1
ENGLISH 100155
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator. CPE designs and builds
generators to strict specifications. With proper use and
maintenance, this generator will bring years of satisfying
service.
Portable Power Generator
This unit is a gasoline or LPG engine driven, alternating
current (AC) generator. It is designed to supply electrical
power for lighting, appliances, tools and similar
equipment.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
Accessories
Champion Power Equipment manufactures and sells
accessories designed to help you get the most from your
purchase. To find out more about our covers and power
cables, please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
Model Number
Serial Number
Date of Purchase
Purchase Location
1-877-338-0999
100155
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
INTRODUCTION

2
100155 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
CAUTION
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
If you have questions regarding your generator, we can
help. Please call our help line at 1-877-338-0999
NOTE

3
ENGLISH 100155
SAFETY RULES
Generator exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.
Operate generator outdoors only in a well ventilated
area.
DO NOT operate the generator inside any building,
including garages, basements, crawlspaces and
sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other
openings.
DANGER CARBON MONOXIDE: using a generator
indoors CAN KILL YOU IN MINUTES.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
areas and areas containing conductive material such
as metal decking.
Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
power system.
DANGER
Sparks can result in fire or electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it
cannot contact the plug.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can
occur on contact.
Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all
sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from
combustible materials.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result
in serious injury or death.
WARNING

4
100155 ENGLISH
SAFETY RULES
Improper treatment or use of the generator can
damage it, shorten its life and void your warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and
disconnect them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
CAUTION
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
DO NOT start or stop the engine with electrical
devices plugged in.
WARNING
Exceeding the generator’s running capacity can
damage the generator and/or electrical devices
connected to it.
DO NOT overload the generator.
Start the generator and allow the engine to stabilize
before connecting electrical loads.
Connect electrical equipment in the off position,
and then turn them on for operation.
Turn electrical equipment off and disconnect before
stopping the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Medical and Life Support Uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices
or medical appliances.
Inform your electricity provider immediately if you
or anyone in your household depends on electrical
equipment to live.
Inform your electrical provider immediately if a
loss of power would cause you or anyone in your
household to experience a medical emergency.
WARNING
For the GFCI receptacles to work properly the
neutral wire must be bonded to ground or to
the generator frame. Your Champion generator
comes with the neutral wire already bonded to
the frame. If the bonding wire is removed then
the GFCI receptacles will no longer function as
designed. If the neutral bonding wire is removed
to accommodate a transfer switch installation for
connection to a house or building, then the transfer
switch must not switch off the neutral connection
to ground within the building. Champion Power
Equipment recommends that you consult with
a licensed, local electrician. Due to the variety
of local codes, we cannot specifically advise
you regarding modifications to the wiring of your
portable generator.
WARNING
Operation of this equipment may create sparks that
can start fires around dry vegetation.
A spark arrestor may be required. The operator
should contact local fire agencies for laws or
regulations relating to fire prevention requirements.
WARNING

5
ENGLISH 100155
Gasoline and Gasoline Vapors (Gas):
– GASOLINE IS HIGHLY FLAMMABLE AND
EXPLOSIVE.
– Gasoline can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel but it’s vapors can ignite.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gas has a distinctive odor, this will help detect
potential leaks quickly.
– In any gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be
turned OFF. This is because if a fire is extinguished
and a supply of fuel is not turned OFF, then an
explosion hazard could be created.
– Gas expands or contracts with ambient temperatures.
Never fill the gas tank to full capacity, as gas needs
room to expand if temperatures rise.
Liquefied Petroleum Gas (LPG):
– LPG IS HIGHLY FLAMMABLE AND EXPLOSIVE.
– Flammable gas under pressure can cause a fire or
explosion if ignited.
– LPG is heavier than air and can settle in low places
while dissipating.
– LPG has a distinctive odor added to help detect
potential leaks quickly.
– In any petroleum gas fire, flames should not be
extinguished unless by doing so the fuel supply
valve can be turned OFF. This is because if a fire is
extinguished and a supply of fuel is not turned OFF,
then an explosion hazard could be created.
– When exchanging LPG cylinders, be sure the cylinder
valve is of the same type.
– Always keep the LPG cylinder in an upright position.
– LPG will burn skin if it comes in contact with it.
Keep any and all LPG away from skin at all times.
SAFETY RULES
Fuel Safety
GASOLINE, GASOLINE VAPORS AND LIQUID
PETROLEUM GAS (LPG) ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
DANGER
When adding or removing Gasoline:
Turn the generator off and let it cool for at least two
minutes before removing the fuel cap. Loosen the cap
slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the generator at the gas
station. Use an approved container to transfer the fuel to
the generator.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames, pilot
lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the generator:
DO NOT attempt to start a damaged generator.
Make certain that the gas cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Allow spilled fuel to evaporate fully before attempting to
start the engine.
Make certain that the generator is resting firmly on level
ground.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Make certain that a LPG cylinder is not attached to
generator and is securely stowed away.
Disconnect the spark plug wire.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat
and other sources of ignition.
Do not store generator, gas or LPG cylinder near
furnances, water heaters, or any other appliances that
produce heat or have automatic ignitions.
Never use a gas container, LPG connector hose,
gas tank, LPG cylinder or any other fuel item that is
damaged or appears damaged.
WARNING

6
100155 ENGLISH
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
CONTROLS AND FEATURES
1
4
5
3
2
8
7
6
9
10
(1) Gas Fuel Tank – 6.1 gallon (23 L) capacity fuel
tank.
(2) Choke – Used to start the engine.
(3) Air Cleaner – Protects the engine by filtering dust
and debris from the intake air.
(4) Recoil Starter – Used to manually start the engine.
(5) Quick Drain Tube – Used to easily and quickly
drain oil from the engine.
(6) LPG Hose Connector
(7) Oil Filler Cap – Check and fill engine oil level.
(8) Battery – Used to start the engine electrically.
(9) Power Panel – See “Power Panel” section.
(10) Fuel Selector Switch – Used to select fuel source.

7
ENGLISH 100155
Generator Panel
1 2 3 4
6 987 11
(1) Fuel Selector Switch – Used to select and turn on
gasoline or LPG fuel source.
(2) Ignition Switch – Used to start or stop the
generator.
(3) Intelligauge – Three mode digital meter for
displaying running hours, voltage and hertz.
(4) Battery Switch – Enables/disables starting
electrically.
(5) 12V DC Input
(6) LPG Hose Connector – Used to connect LPG hose
to generator.
(7) Ground Terminal – Consult an electrician for local
grounding regulations.
(8) 120 Volt AC, 30 Amp Twist-Lock Receptacle
(NEMA L5-30R) – May be used to supply electrical
power for the operation of 120 Volt AC, single
phase 60 Hz electrical loads.
(9) 120/240 Volt AC, 30 Amp Twist-Lock Receptacle
(NEMA L14-30R) – May be used to supply
electrical power for the operation of 120 and/or
240 Volt AC, single phase 60 Hz electrical loads.
(10) 120 Volt AC, 20 Amp Duplex (2)
(GFCI 5-20R) – May be used to supply electrical
power for the operation of 120 Volt AC, single
phase 60 Hz electrical loads.
(11) Circuit Breakers
CONTROLS AND FEATURES
5
10