Champion Power Equipment 66520 User manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 66520-20160315
66520
MODEL NUMBER
2 IN. WATER TRANSFER PUMP WITH
HOSE KIT
Capable of solids up to 9/16 in. diameter (Semi-Trash)

Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
For residents of California:
WARNING: This product contains chemicals known to the State of California to cause cancer or birth defects
and other reproductive harm.
WARNING: The engine exhaust from this product contains chemicals known to the State of California
to cause cancer and birth defects and other reproductive harm.

66520
TABLE OF CONTENTS
Introduction ............................ 1
Introduction .......................... 1
Water Transfer Pump.................... 1
This Booklet .......................... 1
Manual Conventions....................... 2
Safety Rules ............................ 3
Controls and Features ..................... 5
Water Transfer Pump.................... 5
Parts Included ........................ 6
Wheel Kit.......................... 6
Hose Kit .......................... 6
Other ............................ 6
Assembly .............................. 7
Remove the Water Transfer Pump
from the Shipping Carton ................. 7
Install the Wheel Kit .................... 7
Install the Vibration Mounts ............... 7
Install the Handle ...................... 7
Add Engine Oil ........................ 8
Add Fuel ............................ 9
Operation ............................. 10
Water Transfer Pump Location ............ 10
Connecting a Hose Kit.................. 10
Priming Pump........................ 11
Starting the Engine .................... 11
Stopping the Engine ................... 12
Operation at High Altitude ............... 12
Maintenance and Storage .................. 13
Engine Maintenance ................... 13
Oil ............................. 13
Spark Plugs ....................... 13
Air Filter ......................... 14
Cleaning ......................... 14
Adjustments ....................... 14
Maintenance Schedule................ 14
Storage ............................ 15
Engine Storage ..................... 15
Water Transfer Pump Storage ........... 15
Winter Storage ..................... 15
Specifications .......................... 16
Engine Specifications .................. 16
Water Transfer Pump Specifications......... 16
Spark Plugs ......................... 16
Maintenance Valve Clearance ............. 16
Fuel .............................. 16
Oil ............................... 16
An Important Message About Temperature .... 16
Parts Diagram........................ 17
Parts List ........................... 18
Engine Parts Diagram .................. 19
Engine Parts List ..................... 20
Troubleshooting......................... 21
2 IN. WATER TRANSFER PUMP
WITH HOSE KIT
Capable of solids up to 9/16 in. diameter (Semi-Trash)

1
ENGLISH 66520
Introduction
Congratulations on your purchase of a Champion Power
Equipment water transfer pump. CPE designs and builds
water transfer pumps to strict specifications. With
proper use and maintenance, this water transfer pump
will bring years of satisfying service.
Water Transfer Pump
This unit is a gasoline engine driven, impeller based water
transfer pump. It is designed to pump clear water only.
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
This Booklet
Every effort has been made to ensure the accuracy and
completeness of the information in this manual. We reserve
the right to change, alter and/or improve the product and
this document at any time without prior notice.
Champion Power Equipment Support
Model Number
Serial Number
Date of Purchase
Purchase Location
1-877-338-0999
66520
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
INTRODUCTION

2
66520 ENGLISH
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
MANUAL CONVENTIONS
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
CAUTION
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
If you have questions regarding your water transfer
pump, we can help. Please call our help line at
1-877-338-0999
NOTE

3
ENGLISH 66520
SAFETY RULES
Engine exhaust contains carbon monoxide, a
colorless, odorless, poison gas. Breathing carbon
monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh
air immediately.
Operate water transfer pump outdoors only in a
well ventilated area DO NOT operate the water
transfer pump inside any building, enclosure or
compartment.
DO NOT allow exhaust fumes to enter a confined
area through windows, doors, vents or other openings.
DANGER
Rotating parts can entangle hands, feet, hair,
clothing and/or accessories.
Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie
up long hair and remove jewelry. Operate equipment
with guards in place. DO NOT wear loose-fitting
clothing, dangling drawstrings or items that could
become caught.
DANGER
The water transfer pump develops powerful force.
DO NOT move the water transfer pump when it is
in use. DO NOT use hoses or connectors that are
worn, damaged or frayed. DO NOT allow children or
unqualified persons to operate or service the water
transfer pump. DO NOT open top plug or drain plug.
DANGER
Sparks can result in fire or electrical shock.
When servicing the water transfer pump:
Disconnect the spark plug wire and place it where
it cannot contact the plug. DO NOT check for spark
with the plug removed. Use only approved spark
plug testers.
WARNING
The engine exhaust from this product contains
chemicals known to the state of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
Read this manual thoroughly before operating your
water transfer pump. Failure to follow instructions
could result in serious injury or death.
WARNING
DO NOT pump gasoline and fuel oil mixtures,
detergents, acids, chemicals, beverages, pesticides,
fertilizers or any other flammable liquid or corrosive.
Pumping volatile liquids may result in an explosion
or fire. These liquids will corrode the pump and void
your warranty.
DANGER
DO NOT immerse this unit in water.
WARNING

4
66520 ENGLISH
SAFETY RULES
Improper treatment or use of the water transfer pump
can damage it, shorten its life and void your warranty.
Use the water transfer pump only for intended uses.
Operate only on level surfaces. DO NOT expose water
transfer pump to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the water transfer pump if:
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
CAUTION
Exceeding the water transfer pump’s specification
for maximum head can damage the water transfer
pump and/or hose kits connected to it.
DO NOT modify the water transfer pump in any
way. DO NOT attempt to exceed the rated flow.
Attempting to increase the rated flow may damage
the unit and/or shorten its life.
CAUTION
Rapid retraction of the starter cord will pull hand and
arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
Broken bones, fractures, bruises or sprains could
result.
When starting engine, pull the starter cord slowly
until resistance is felt and then pull rapidly to avoid
kickback.
WARNING
Water pumped through this unit shall not be used
as drinking water.
WARNING
DO NOT pump salt, sludge, sewer, sea, or any other
type of water containing solid material.
WARNING
Fuel and fuel vapors are highly flammable and
extremely explosive.
Fire or explosion can cause severe burns or death.
Unintentional startup can result in entanglement,
traumatic amputation or laceration.
DANGER
When adding or removing fuel:
Turn the engine off and let it cool for at least two
minutes before removing the fuel cap. Loosen the
cap slowly to relieve pressure in the tank.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gas directly into the engine at the
gas station. Use an approved container to transfer
the fuel to the engine.
DO NOT overfill the fuel tank.
Always keep fuel away from sparks, open flames,
pilot lights, heat and other sources of ignition.
DO NOT light or smoke cigarettes.
When starting the engine:
DO NOT attempt to start a damaged engine. Make
certain that the gas cap, air filter, spark plug,
fuel lines and exhaust system are properly in
place. Allow spilled fuel to evaporate fully before
attempting to start the engine.
Make certain that the water transfer pump is resting
firmly on level ground.
When operating the water transfer pump:
DO NOT move or tip the water transfer pump during
operation.
DO NOT tip the water transfer pump or allow fuel
or oil to spill from the engine. Block the wheels to
prevent unintended movement.
When transporting or servicing the water transfer
pump:
Make certain that the fuel shutoff valve is in the off
position and the fuel tank is empty.
Disconnect the spark plug wire.
When storing the water transfer pump:
Store away from sparks, open flames, pilot lights,
heat and other sources of ignition.

5
ENGLISH 66520
Water Transfer Pump
CONTROLS AND FEATURES
Read this owner’s manual before operating your water transfer pump. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
(1) Fuel Tank – 0.9 gal. (3.4 L) capacity fuel tank.
(2) Air Filter – Protects the engine by filtering dust
and debris from the air intake.
(3) Muffler
(4) 2 in. (5.1 cm) Outlet – 2 in. (5.1 cm) NPT outlet
connector.
(5) Low Oil Sensor – Senses the level of oil in the
crankcase and shuts the engine down if the level
falls too low.
(6) 8 in. (20.3 cm) Never Flat Wheels
(7) Drain Plug
(8) 2 in. (5.1 cm) Inlet – 2 in. (5.1 cm) NPT inlet
connector.
(9) Handle
(10) Throttle Lever – Used to adjust engine speed.
(11) Choke lever– Used to start the engine.
(12) Recoil Starter – Used to start the engine.
(13) Support Leg with Anti-Vibration Mounts
(14) Fuel Valve – Used to turn fuel supply on and off to
engine.
(15) Engine Switch – Used to start the engine.
(16) Oil Filler Cap – Check and fill engine oil level.
(17) Priming Plug – Used to prime the pump.
41
23
8
7
15
12
13
10
9
17
14
16
6
5
11

6
66520 ENGLISH
CONTROLS AND FEATURES
Parts Included
Your model 66520 gasoline powered Water transfer
pump ships with the following parts:
Wheel Kit
– 8 in. (20.3 cm) Wheel ....................2
– Bushing ..............................2
– Flange Bolt (M10x105 for Wheel) ............2
– Flat Washer ø10 ........................2
– Lock Nut (M10) ........................2
– Support Leg w/Vibration Mounts .............1
– Flange Bolt (M8x16 for Support Leg) ..........2
– Handle ..............................1
– Flange Bolt (M8x45 for Handle) .............2
– Nut (M8) .............................4
Hose Kit
– 12 ft. (3.7 m) Rigid Intake Hose .............1
– 20 ft. (6.1 m) Collapsible Outlet Hose .........1
– Teflon Tape ...........................1
– Clamp............................... 3
– Outlet Hose Adapter .....................2
– Gasket............................... 2
– Outlet Hose Fitting ......................2
– Strainer ..............................1
– Cam Lock Coupler .......................1
Other
– Spark Plug Socket....................... 1
– Oil Funnel ............................1

7
ENGLISH 66520
Your water transfer pump requires some assembly.
This unit ships from our factory without oil. It must be
properly serviced with fuel and oil before operation.
If you have any questions regarding the assembly
of your water transfer pump, call our help line at
1-877-338-0999. Please have your serial number and
model number available.
Remove the Water Transfer Pump from the
Shipping Carton
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the
water transfer pump.
3. Carefully cut each corner of the box from top to bottom.
ASSEMBLY
Install the Wheel Kit
The wheel kit is not intended for over-the-road use.
CAUTION Install the Handle
1. Place the handle over the mounting channel on the
frame.
2. Secure the handle to the frame using the two handle
bolts (M8x45).
3. Place a lock nut (M8) on the end of each bolt and
fasten securely. DO NOT over tighten the lock nuts.
You will need the following tools to install the wheels:
• 17 mm wrench OR adjustable wrench (not included)
• Socket wrench with a 16 mm socket (not included)
1. Slide the M10x105 wheel bolt through the washer,
sleeve and wheel.
2. Slide the bolt through the mount point on the frame.
3. Fasten securely with the M10 nut.
4. Repeat steps 1-3 to attach the second wheel.
Install the Vibration Mounts
1. Attach the support leg with rubber vibration mounts
to the frame cross member using a flange bolt
(M8x16) and nut (M8).
2. Thread the flange bolt through the vibration mount
and the frame.
3. Secure with nut. Tighten, but DO NOT over tighten.
4. Repeat steps 1-3 for second other side of the leg.