Champion Model 80 DRHDPW User manual

The DualRinse feature offers the
Lowest Water/Utility/Chemical Consumption while
circulating a generous 300+ gallons
of water for Consistently
Good Results
(1M) 2/05 Printed in U.S.A.
CH073
SPECIFIER STATEMENT
Specified unit will be Champion Model 80 DRHDPW
high temperature dual rinse rack conveyor dishwashing
machine with 36” prewash. Constructed of Type 304
stainless steel and measuring 80” long with 20-3/4”
vertical opening. Features top mounted control cabinet;
upper and lower one-piece stainless steel spray arm
assemblies, removable internal scrap basket with
two-piece scrap screen, external prewash scrap basket.
Large 26” access doors with front access and double-
hook safety latch. Anti-jam conveyor drive system.
1 year parts and labor warranty.
Shown with Vent Cowl
and Damper Options
Champion Industries, Inc.
P. O. Box 4149, Winston-Salem, NC 27115
Tel: [phone] Fax: [phone]
www.championindustries.com
STANDARD FEATURES
• ENERGY STAR® Qualified
• Exclusive DualRinse Technology
• Dual-pawl cradle drive system
• One-piece cast stainless steel upper
& lower spray arm assemblies
• Internal removable scrap basket and
two-piece scrap screen
• Standard vertical opening accommodates
18” x 26” sheet pans
• Wide 26” leakproof doors, internally-fitted
• Anti-jam conveyor drive system
• Energy Sentinel (Idle pump shut-off)
• Convenient top-mounted controls
• Automatic tank fill
• Common utility connections
• Door safety switch
• Door activated drain closure
• Enclosure panels (front and sides)
• Splash shields
• Low-water tank heat protection
• Rinse-saver device
• Stainless steel heavy-gauge construction,
including base and feet
• Electric tank heat
• Prewash pump 1 Hp motor
• External prewash scrap basket
• Wash pump 2 Hp motor
• Stainless steel pump and impeller
• Single-point electrical connection
Project
Item No.
Quantity
44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 80 DRHDPW
MODEL 80 DRHDPW RACK CONVEYOR
Champion Industries, Inc.
2674 N. Service Road,
Jordan Station, Ontario, Canada L0R 1S0
Tel: [phone] Fax: [phone]

44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 80 DRHDPW
EFFICIENT NEW
SPRAY SYSTEM DESIGN
To make the E-Series more efficient and more
forgiving we designed a new spray arm system
that includes:
• Wall-of-water spray pattern via stainless
steel fluted directional spray jets for quick
and efficient washing
• Easily removable spray arm assembly for
ease of cleaning
• Stainless steel pump housing
and impeller
• Larger tanks hold more water for better
washing results
INTEGRATED
BOOSTER HEATER
As well as the E-Series performs, we created
a way to make it perform even better. The
electric booster heater may be optional,
but it is an exceptional value — engineered
within the E-Series footprint to offer a variety
of advantages over other booster designs,
such as:
• Inter-plumbed and inter-wired
• One control shuts off washer and booster
• 12 kW for 40°F rise
• 22 kW for 70°F rise
• Conductive heat transfer to wash tank
• Stainless steel booster heater lasts
the life of the machine
• Integrated design saves floor space
www.championindustries.com
LESS IS MORE WITH CHAMPION’S DUAL RINSE MODEL 80 DRHDPW
Check our NSF listings and you’ll see the 80 DRHDPW offers the lowest water consumption in its class with less than .54 US
gallons per rack. Water consumption this low means energy savings too. Our 40°F rise booster only requires
12 kW and 70°F rise is only 22 kW.
What the numbers don’t show you is the advantage that our Dual Rinse technology provides by making sure all wares are
fully rinsed with more than 300 gallons per hour while actual fresh water consumption is only 112 gallons per hour.
Wall-of-Water Spray Pattern
Built-in Scrap Basket
Large Heating Element
Two-Piece Scrap Screen
Stainless Steel
Built-in Nested Booster
One-Piece Cast Stainless Steel
Spray Assembly

Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: [phone]
44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 80 DRHDPW
Left-to-Right Operation
5
6B
1A
2
2"
4B
4A
16"
34-3/4"
14-1/2"
13-3/4"
10"
14-1/2"
8"
8"
8"
6" Nom.
Wall
"
12
2
"
38
2
"
"58
18
3
12
7
"
18
20
2"
"
58
30
CONTR OL
CABINET
22"
25"
36 "
12
38 "
OPENING
INS. TRAC K
2-1/4"
1-3/4"
1-1/2" Can be up
to 10"
5/8"
21"
8"
16"
7-1/2"
25"
6A
3A
7-1/2"
9-1/2"
2"
2
1A 6B
4B4A 5
4"
80"
44"
96"
26" Door
WA SH
9" 10"
17-1/2"
3"
5"
8"
26" Door
1/6
HP
2HP
Cowl
Front View
Without Booster
6A
3
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8" 36"
1HP
5"
Cowl
PRE WASH
Front View
With Booster
2
1A 6B
4"
80"
44"
96"
26" Door
WA SH
3"
5"
8"
26" Door
1/6
HP
2HP
Cowl
BSTR
4A 4B 5
9" 10"
17-1/2"
1B
7-1/2"
6"
6A
3
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8" 36"
1HP
5"
Cowl
PRE WASH

Dimensions shown in inches
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
2674 N. Service Road, Jordan Station, Ontario, Canada L0R 1S0 • 800/263-5798 • Fax: [phone]
MODEL 80 DRHDPW
44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
Right-to-Left Operation
21A
6B
4B 4A
5
4"
80"
44"
96"
26" Door
WA SH
9"
10"
17-1/2"
3" 5"
8"
26" Door
1/6
HP
2HP
Cowl
5
6B
1A
2
2"
4B
4A
16"
34-3/4"
14-1/2"
13-3/4"
10"
14-1/2"
8"
8"
8"
Front View
Without Booster
6" Nom.
Wall
"
12
2
"
38
2
"
"58
18
3
12
7
"
18
20
2"
"
58
30
CONTR OL
CABINET
22"
25"
36 "
12
38 "
OPENING
INS. TRAC K
2-1/4"
1-3/4"
1-1/2" Can be up
to 10"
5/8"
21"
8"
7-1/2"
25"
6A
3A
9-1/2"
2"
16"
7-1/2"
6A
3
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8"
36"
1HP
5"
Cowl
PRE WASH
Front View
With Booster
21A
6B
4"
80"
44"
96"
26" Door
WA SH
3" 5"
8"
26" Door
1/6
HP
2HP
Cowl
BSTR
4A
4B
5
9"
10"
17-1/2"
1B
7-1/2"
6"
6A
3
4"
7"
12"
Plumbing
Clearance
20-3/4"
Clear
34"
Load
Height
89"
Door
Removal
82"
Door Open
Height
58-1/2"
Machine
Height
8"
36"
1HP
5"
Cowl
PRE WASH

Volume crated: 156 cu. ft.
Shipping weight crated: 900 lbs.
Plumbing Notes: Because of the variation
in house-supplied steam and water pressures,
steam and water pressure regulating valves
(PRVs) may be needed. (Water PRV is standard
on machines with booster.) The PRVs can either
be purchased from Champion or obtained
locally.
Venting Notes: Fabricated duct size:
3-7/8” x 15-7/8” (Outside dimensions)
Warning: Plumbing and electrical connections
should be made by qualified personnel who will
observe all the applicable plumbing, sanitary, safety
codes and the National Electrical Code.
Note: Water Hammer Arrestor (meeting ASSE-1010
standard or equivalent) to be supplied
(by others) in common water supply line at service
connection.
Machine only
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 120 150 150
240/60/1 105 150 150
208/60/3 74 100 100
240/60/3 65 90 90
480/60/3 33 45 45
575/60/3 25 35 35
TABLE A - Machine Connection
Machine and steam built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 42 60 60
240/60/1 37 50 50
208/60/3 29 40 40
240/60/3 26 35 35
480/60/3 12 15 15
575/60/3 10 15 15
TABLE B - Machine & Booster Connection
70°F/39°C Rise – 22 kW
Machine and Electric built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 226 300 300
240/60/1 197 250 250
208/60/3 136 175 175
240/60/3 118 150 150
480/60/3 60 80 80
575/60/3 47 60 60
40°F/22°C Rise – 12 kW
Machine and Electric built-in booster
Minimum Maximum
Supply Ckt. Overcurrent
Elec. Rated Conductor Protective
Specs. Amps Ampacity Device
208/60/1 178 225 225
240/60/1 155 200 200
208/60/3 108 150 150
240/60/3 94 125 125
480/60/3 47 60 60
575/60/3 37 50 50
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
Utilities
1Electrical Connection
AMachine Only (see Table A)
Machine & Booster (see Table B)
2Hot Water
3/4” NPT 180°F/82°C min. hot water
connection. (Machine without booster.)
3/4” NPT 140°F/60°C min. hot water
connection. (40°F/34°C rise booster)
3/4” NPT 110°F/49°C min. hot water
connection. (70°F/39°C rise booster)
Flow pressure 20-22 psi.
3Drain
1-1/2” NPT machine connection.
Maximum flow 15 gpm.
4 Steam
A3/4” NPT machine connection.
Flow pressure 15-30 PSI. (Steam coil)
B3/4” NPT machine connection.
Flow pressure 15-30 PSI.
(Steam injector)
5Condensate (no back pressure)
1/2” NPT machine return to boiler
6Vents
ALoad end: 200 CFM @ 1/4” S.P.
BUnload end: 400 CFM @ 1/4” S.P.
(With blower-dryer increase room
ventilation by 600 CFM.)
44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 80 DRHDPW
SPECIFICATIONS
Capacity
Racks per hr. (NSF rated) 208
Wash tank (US gal.) 21
Conveyor speed (ft/min.) 5.8
Motor Horsepower
Drive 1/6
Prewash 1
Wash 2
DualRInse 1/10
Water Consumption
US Gal. per hr.
(max. use) 112
US Gal. per rack .54
Heating
Wash Tank, electric (kW) 15
DualRinse Tank electric (kW) 3
Tank heat, steam (lbs/hr.
required at 15 PSI flow pressure) 75
Electric booster (built-in)
(kW supplied for 40°F rise) 12
Electric booster
(kW supplied for 70°F rise) 22
Steam booster (lbs./hr.
required for 40°F rise) 60
Steam booster (lbs./hr.
required for 70°F rise) 106
Venting
Load end (minimum CFM) 200
Unload end (minimum CFM) 400
Standard 20” x 20”
rack complement
Peg 2
Flat 1

44” Single Tank with 36” Heavy Duty Prewash
High Temperature Rack
Conveyor Dishwashing Machine with
Dual Stage Rinse
MODEL 80 DRHDPW
MODEL 80 DRHDPW RACK CONVEYOR
OPTIONS & ACCESSORIES
Tank heat: choice of steam coil, steam injector,
hot water coil
Blower-dryer with 60” hood, table, legs and
pawl bar assembly
Booster Heaters
(completely interplumbed, controls are interwired)
Electric: 12 kW (40°F rise) (built-in only)
Electric: 22 kW (70°F rise) (built-in only)
Steam: 40°F - 70°F rise
Cantilever sideloader (with or without hood)
for 90° load operation
Extended pawl bar (extended drive unit) for use
with load tabling
90° Motorized rack advance conveyor (unload)
180° Motorized rack advance conveyor (unload)
Racks: peg or flat racks (specify type)
Roller conveyor table (mobile or stationary)
Steam pressure regulating valve (unmounted)
Table limit switch, unmounted (recommended
on all rack conveyor installations)
Vent cowl, stainless steel with 7” stack and
locking damper
Water pressure regulating valve (unmounted)
(standard with booster)
Vent fan control
Two-point electrical connection
Due to an ongoing value analysis program at Champion, specifications contained in this catalog are subject to change without notice.
Champion Industries, Inc., P. O. Box 4149, Winston-Salem, NC 27115 • 800/532-8591 • Fax: [phone] • www.championindustries.com
Model MRA 90
90° Motorized
Rack Curve
(Must be ordered with
Roller Conveyor Table)
Model RCT 64
or RCT 84
Roller
Conveyor Table
Cantilever
Sideloader
(No hood)
Model MRC 180
180° Motorized
Rack Curve
(Must be ordered with Roller
Conveyor Table)