Char-Broil 11601514 11601559 11601578 User manual

assembly
guide
Model Numbers:
ELECTRIC
(English)
Estimated time required for assembly: 1 Hour
42804382 • 9/16/10
11601514
11601559
11601578
11601514-c1
11601688
11601695-A1

2 ASSEMBLY GUIDE
A, B, C, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
TIPS & Tricks…...
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill Safely away from walls & structures.
3. Pre– Heat Grill—15 minutes on 5,High to season grill.
TOOLS REQUIRED FOR ASSEMBLY
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference.
Grill must be installed in accordance with local
codes…..
Designed for outdoor use only…
Read all instructions before operating…
Phillips Head
Screwdriver
(Not Supplied)
Small Adjustable
Wrench
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
3. Please note that hardware used for assembly may not be shown actual size..
2.
Familiarize yourself with the components and hardware used for assembly.
4. After removing components from the carton, split the carton open and use it as
a soft, scratch-free work pad to assemble your grill.
First -
Take a moment to record the serial number here: _______________________________
When grilling, preheat your grill for 10 to 15 minutes with the lid down.
After grilling—the Bistro can be turned on 5, High for cleaning and burning off
the grates. - Use a wire brush to brush off the grates.
A light coat of oil on the grate will help prevent foods like fish and vegetables from
sticking to the grate.
Go to charbroil.com to register your grill.
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Key Qty Description
A 1 Grill Lid
B 1 Lower Body
C 1 Controller
D 1 ElementAssembly
E 1 Wire Shelf
F 1
G 1
H 1 Lid
I 1
J 2
K 1
Wind Shield
Towel Bar
Handle
Control Panel
Wheel
Rear Leg Set
L 1 Front Leg Set
Key Qty Description
M 1
N 2
O 1
P 2
Q 1
R 1
S 1
T 1
Grease Tray
Hubcap
Warming Rack
Axle
Heat Indicator
Cooking Grate
Cart Base
Cart Bracket
U 2 Leg Cap
V 1 Heat Shield
W 1 Inner Reflector
X 1 Bezel
NOTE: Some grill parts shown in the parts list may differ slightly in appearance from those on
your particular model.
Key Qty Description
1 Product Guide, English
1 Product Guide, Spanish, optional
— 1 Product Guide, French, optional
1 Grilling Guide
--- 1 Hardware Pack
--- 1 Assembly Guide, English
— 1 Assembly Guide, Spanish, optional
— 1 Assembly Guide, French, optional
—
—
—
M
S
A
H
I
Q
R
D
J
N
L
B
G
C
F
X
O
P
3ASSEMBLY GUIDE Grill Parts Diagram
K
E
T
w
V
B
U
U
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4ASSEMBLY GUIDE
Part Qty
A1– 1
A2– Cart Base 1
A3– 1
A4–
Front Leg Set
Step 1–
GRILL CART Assembly
Wheels 2
Attach Front Leg Set (A2) to the Cart Base
(A1) using 2 1/4-20 screws. Attach Rear
Leg Set (A3) to the Cart Base (A1) in the
same manner, using 2 1/4-20 screws.
A5–
Rear Leg Set
Hubcap 2
A2
A3
A1
A4
A5
Axle Bolt
Attach 2 Axle Bolts to the Rear Leg
Set (A3), thread a 3/8-16 nut as shown
and tighten securely using a small
adjustable wrench.
Slide a Wheel (A4) over an Axle Bolt
and secure using a Wheel Retaining
Clip. Repeat for other side.
Position and Snap into place the
Wheel Hubcaps (A5).
Step 2–
1/4-20 Screws
(4 each)
.
Fasteners
1/4x20-1/2"
(qty 2)
(qty 4)
screw
Wheel Retaining
Clip
3/8-16 Nut
(qty 2)
Wheel Retaining Clip - Install
after placing wheel on the axle.
Position wheel as shown
Axle Nut
3/8-16
After cart assembly, if
your cart does not sit
level, use these screws to
adjust the cart.
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Axle Bolt
(qty 2)

5ASSEMBLY GUIDE
Part Qty .
GRILL CART Assembly
A6–Cart Bracket 1
Step 3 - Carefully turn the Cart Assembly over
and allow it to rest on the tops of the leg
assemblies. Spread the leg assemblies apart just far
enough to allow the insertion of the Wire Shelf
(A7) into the 4 leg holes. Assemble the Cart
Bracket (A6) to the Cart Assembly by inserting 4
each 1/4-20x2" screws int0 into corresponding
holes as shown. Allow the Cart Bracket to rest on
the floor, this will help with alignment. Secure
with 4 each, 1/4-20 nuts using a small adjustable
wrench, not supplied. FINGER TIGHTEN ONLY
AT THIS POINT. The bracket will be tightened in
step B2.
Be sure to install Cart Bracket (A6) on the side
shown. Once complete -leave the cart in the
upside down position.
Lastly, insert the Leg End Caps (A8) into the front
legs and secure with 1 each #10x3/8" screw.
1/4-20x2"
screws
Place the Grill Bottom on the carton pad upside
down in preparation for the next step.
A7 1
Wire Shelf
–
A8
#10x3/8"
screws
A8–Leg End Cap 2
Fasteners
1/4x20-2"
1/4-20 Nut (qty 4)
screw
1/4-20 Nut
(qty 4)
#10x3/8"
(qty 2)
screw
A7
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A6
A7
A6

ASSEMBLY
6ASSEMBLY GUIDE
Part Qty.
B1– Lower Body 1
B2– Wind Shield 1
B3– Grill Lid 1
GRILL BODY Assembly
Step 1 - Attach the Lower Body Assembly (B1) to the
Cart Assembly by aligning the studs on the bottom of the
grill with the corresponding holes in the tops of the leg
assemblies. Secure with 7 each 10-24 nuts. A Nut Driver
(not supplied) will work nicely for this step.
Step 4 - Attach the Grill Lid (B3) by aligning the hinge holes
in the lid to the matching holes in the Wind Shield (B2). Insert 2
Hinge Screws into the holes and secure with 2 1/4-20 nuts and
two Fiber washers from the inside of the grill.
10-24
Nuts
(3 each)
10-24x3/8"
Screws
(3 each)
Fiber
Washer
(3 each)
Step 3 - Attach the Wind Shield (B2) to the Lower Body (B1)
by aligning the holes in the panels with the corresponding holes in
the Lower Body. Secure with 3 10-24 nuts, 3 10-24x3/8" Screws,
and 3 fiber washers. The Wind Shield will rest inside the Lower
Body.
B2
B1
B3
B1
Studs
located on
Lower
Body
Assembly
Fiber
Washer
(2 each)
(qty 5)
Fiber Washer (qty 10)
Fasteners
10-24x3/8"
(qty 3)
screw 10-24 Nut
(qty 2)
Hinge (qty 2)
1/4-20 Nut
screw
Hinge
Screws
(2 each)
1/4-20x3/4"
1/4-20
Nuts
(2 each)
1/4-20x3/4"
Step 2 - With the legs assembled to the Lower
Body, tighten the 4 screws holding the Cart
Bracket in place. Once complete, turn the grill over
to the upright position.
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B1
Cart
Bracket

7ASSEMBLY GUIDE GRILL FINAL Assembly
Part Qty.
C1 – 1
C2 – Cooking Grate 1
C3 – Warming Rack 1
Grease tray
C2
C3
Step 1 - With the Grill Lid open, place the Cooking Grate (C1)into the Lower Body, allowing it to rest on the three brackets
spaced around the Lower Body. Be sure the slots in the Cooking Grate are facing the front of thegrill. Place the Warming Rack
(C2) into position by first hooking the center pins into the wind shield, then rotate the warming rack down into position.
Step 2 - Install the Grease Tray (C3) by sliding the tray onto the Grease Tray Rails from the rear of the grill. Note: The
grease tray rests between the grease tray rail stops. See detail shown in Figure A.
NOTE: The Cooking Grate may
have sharp edges. Be very careful
when handling the Cooking Grate.
You should wear gloves when
handling the Cooking Grate.
Grease
Tray
Rails
C1
Slots to
the front
of the grill.
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Grease
Tray
Rail Stops
Fig. A

8 ASSEMBLY GUIDE GRILL FINAL Assembly
Part Qty.
C4 –Controller 1
Step 1 - Install the Controller (C4) into the receptacle. Be sure to route the controller cord behind the towel bar when
installing the controller. The control knob should be facing up as you engage the tip of the controller into the receptacle. Push
the controller in all the way until you hear a click, this will ensure your controller is installed properly.
Congratulations! You have successfully completed the
assembly of your grill.
NOTE: Be sure to press the controller into the receptacle as far as it will go. Route the
controller cord BEHIND the towel bar as shown.
C4
Receptacle
Controller
Controller Tip
Towel Bar
Ground Fault Interrupter
?Since 1971 the National Electric Code (NEC) has
required Ground Fault Interrupter devices on all
outdoor circuits.
?If your residence was built before 1971, check with a
qualified electrician to determine if a Ground Fault
Interrupter protector exists.
?Do not use this appliance if the circuit does not
have GFI protection.
?Do not plug this appliance into an indoor circuit.
Fasteners
(qty 2)
Fiber Washer
10-24x3/8"
(qty 2)
screw
Fiber
Washer
(2 each)
C5
10-24x3/8"
Screws
(2 each)
Step 2 - Install the Lid Handle with 2 10-24x3/8" screws and 2 fiber washers as shown.
C5 –Lid Handle 1
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