Char-Broil Quickset User manual

463822004
ASSEMBLY/USE & CARE
MANUAL
463822004 / 0–4165331 (01-09-04)
THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious personal
injury and/or property damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
CAUTION:
INSTALLER / ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions, and use
and care directions before attempting to
assemble and cook.
Leave these
instructions with consumer.
Keep this manual for future
reference.
If you have any questions or need
assistance during assembly, please call
1-800-241-7548.
Visit us on the web at: www.charbroil.com
COLUMBUS, GA
N
NATURAL GAS

2 • 463822004
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
WARNING
CAUTION
For residential use only. Do not use for commercial
cooking.
Installation Safety Precautions
•
Not for use with LP gas.
•
National Fuel Gas Code, NFPA 54 / ANSI
Z223.1
National Electrical Code, ANSI / NFPA 70.
This grill is designed for natural gas use at 7 inch water column
supply pressure. Verify supply pressure with your local gas
company. If supply pressure is different than 7 inch, contact a
certified plumber for assistance.
Grill installation must conform with local codes, or in their
absence with
. Grill is not for use in or on recreational vehicles and/or
boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
Keep any
electrical cords and/or fuel supply hoses away from any hot
surfaces.
• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.
DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
Call Grill Service Center For Help And Parts
• If you need help or warranty parts call 1-800-241-7548.
Business hours: Open 24 hours – Seven days a week.
• To order non-warranty replacement parts or accessories (
) call 1-800-993-2677 or send a FAX to
1-706-565-2121.
grill
cover, cleaners, paint
WARNING
Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
Model Number
Serial Number
Date Purchased
IMPORTANT: Fill out the warranty information below.
See rating label on grill for serial number.

TABLE OF CONTENTS WARRANTY
For Your Safety ......................................2
Grill Service Center...................................2
Warranty Information .................................2
Installation Safety Precautions ..........................2
Safety Symbols......................................2
Warranty ...........................................3
Parts List...........................................4
Parts Diagram.......................................5
Assembly ........................................6-11
Use and Care ...................................12-20
Manufacturer warrants to the original consumer-
purchaser that this product shall be free from defects in
workmanship and materials under normal and reasonable
use and correct assembly (if assembled by consumer-
purchaser), as follows:
(1) The aluminum top and bottom castings for the life of
original purchase, excluding the paint finish;
(2) The burner/venturi assembly on Traditional and
QuickSet Grills for a period of three (3) years from the date of
purchase; five (5) years on Big Easy; and
(3) All other parts for a period of one (1) year from the
date of purchase.
Manufacturer will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Manufacturer will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.
If you wish to obtain performance of any obligation under
this limited warranty, you should write to:
Manufacturer may require reasonable proof of purchase
and we suggest you keep your receipt. In the state of
California only, if refinishing or replacement of the product is
not commercially practicable, the retailer selling this product
or Manufacturer will refund the purchase price paid for the
product, less the amount directly attributable to use by the
original consumer-purchaser prior to discovery of the
nonconformity. In addition, in the state of California only, you
may take the product to the retail establishment from which it
was purchased or to any retail establishment selling this
product in order to obtain performance under this warranty.
This warranty does not include the cost on any
inconvenience or property damage due to failure of the
product and does not cover damage due to misuse, abuse,
accident, damage arising out of transportation of the product,
or damage incurred through commercial use of the product.
This express warranty is the sole warranty given by the
manufacturer and is in lieu of all other warranties, express or
implied, including implied warranty of merchantability or
fitness for a particular purpose. Neither Manufacturer dealers
nor the retail establishment selling this product has any
authority to make any warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer’s maximum liability, in any event, shall not
exceed the purchase price of the product paid by the original
consumer-purchaser. Some states do not allow the exclusion
or limitation of incidental or consequential damages. So the
above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and may also have
other rights which vary from state to state.
Consumer Warranty / P. O. Box 1240
Columbus, GA 31902-1240
463822004 • 3

4 • 463822004
PARTS LIST – Model No. 463822004
Key Qty. Description Part #
A 1 Lower SwingAway ....................4152125
B 1 Cooking Grate .......................4152741
C 1 Condiment Basket ....................4154269
D 1 Handle .............................4154474
E 2 Side Shelf...........................4154543
F 2 Wheel Assembly......................4310002
G 1 Upper SwingAway ....................4156449
H 1 Back Support Brace ...................4500250
I 1 VBar ..............................4500291
J 2 Leg Assembly ........................4502097
K 1 Front Panel..........................4502232
L 1 Side Support Brace ...................4502373
M 4 #10x1/2”, T-20, Self-Tap Screw ..........4080043
N 2 Valve Clip ...........................4151043
O 1 Burner/Collector Assembly ..............4505085
P 1 Control Panel Assembly ................4530174
Q 2 Control Knob ........................4154470
R 1 Grill Bottom..........................4580468
S 1 Grill Lid .............................4580190
T 1 Logo Plate ..........................4157147
U 1 Grease Clip .........................5156607
Key Qty. Description Part#
V 1 12’ Natural Gas Hose..................4158033
W 2 Leg Extender ........................4154540
1 Hardware Bag, Cart ...................4254079
2 Hardware Bag, Shelves ................4254050
Optional Assembly Hardware
We realize some customers prefer to use tools.
have been provided for you to use.
Optional hex
nuts

PARTS DIAGRAM – Model No. 463822004
463822004 • 5
B
E
E
D
F
F
H
K
L
C
J
J
M
M
O
P
N
R
T
U
M
A
I
NP
Q
P
S
G
W
W
V

ASSEMBLY – Model No. 463822004
6 • 463822004
1
Qty. 4
Qty. 4
Parts to assemble:
2 Leg Assembly
1 Front Panel
1 Side Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
A. Lay leg assemblies on their sides.
B. Place front panel on legs.
C. Braces attach to inside of legs.
D. Secure with carriage bolts and tee knobs.
Leave tee knobs loose on right side.NOTE:
Leg Assembly
Side Support Brace
(Fits inside legs.)
Front Panel
NOTE: To prevent scratching, lay grill on packing material to assemble.
Leave these loose.
2
Qty. 4
Qty. 4
Parts to assemble:
1 Back Support Brace
4 Carriage Bolt, 2”
4 Plastic Tee Knob
2 Wheel Assembly
2 Hitch Pin
2 Leg Extender
A. Turn assembly upside-down.
B. Secure back brace and side brace to left leg
and back brace to right leg with carriage bolts
and tee knobs. Leave tee knobs loose
on right side.
C
NOTE:
. Insert wheel assemblies into legs.
D. Push leg extenders into right legs.
Secure with
hitch pin in axle bolt hole closest to leg.
Back
Support
Brace
Qty. 2
Wheel Assembly
Leg Extender

A
B
Condiment
Basket
463822004 • 7
3Parts to assemble:
1 Condiment Basket
A. Stand cart upright.
B. Place condiment basket
hooks over front panel bolts
on inside of front leg.
See inset .
C.. Place condiment basket
hooks over back support
brace bolts on outside of
brace. See inset .
D.. Fully tighten tee knobs
on both legs.
A
B
4
Qty. 4
Qty. 4
Grill Bottom
Control Panel
Ignitor
Wire
Parts to assemble:
1 Grill Bottom Assembly
4 Carriage Bolt, 1¼”
4 Metal Wing Nut
2 Control Knob
A. Stand cart upright.
B. Make sure ignitor wire is connected
to ignitor.
C. Place grill bottom onto supports.
Control panel overlaps front panel.
D. Secure with carriage bolts and
wing nuts.
E. Press control knobs onto valves.
Control Knobs

V Bar
8 • 463822004
5Parts to assemble:
1 V Bar
A. Place V bar onto supports at each
end of grill bottom.
NOTE:
Ceramic briquets are not required.
6Parts to assemble:
2 Side Shelf
8 Wing Screw or
Crown Screw
A. Place shelves onto legs.
B. Secure with four wing screws or crown screws per shelf.
Side Shelf
Qty. 8
Qty. 8
OR

Handle
Grill Lid
(Lid style may vary)
Logo Plate
463822004 • 9
7
Qty. 2
Qty. 2
Qty. 2
Parts to assemble:
1 Grill Lid
1 Handle
1 Logo Plate
2 Metal Wing Nut
2 Hinge Pin
2 Hitch Pin
A. Attach lid to grill bottom with
hinge and hitch pins.
B. Attach handle to lid with two
metal wing nuts.
C. Snap logo plate into lid.
8Parts to assemble:
1 Lower SwingAway
1 Upper SwingAway
A. Slide rear pivot wire of lower SwingAway
into lower holes in side of grill lid.
B. Insert leg wires into top hole of three-hole
pattern in side of grill bottom.
C. Slide rear pivot wire of upper
SwingAway into middle holes in side of
grill lid.
D. Insert leg wires into loop on sides of
lower .warming rack
Lower
SwingAway
Upper
SwingAway
Note: Wires at rear of
SwingAways should
point upward.

Cooking Grate
NOTE: For illustration purposes,
SwingAways are not shown.
10 • 463822004
9Parts to assemble:
1 Cooking Grate
A. Place cooking grate onto grate
rests in grill bottom.
10 Parts to assemble:
1 Grease Clip
A. Hang grease clip
beneath grill bottom.
B. Hang an empty soup
can (not included) from
grease clip.
Rear view
of grill. Grease Clip
• Failure to install can in clip will cause hot grease to
drip from bottom of grill with risk of fire or property
damage.
CAUTION