Char-Broil RED 466250511 User manual

IMPORTANT: Refer to the instructions inside when converting this grill to Natural Gas.Assembly instructions © 2010PRODUCT GUIDEMODEL 466250511© 2010 Char-Broil, LLC Columbus, GA 31902Printed in China Serial NumberDate PurchasedIMPORTANT: Fill out the product record information below.See rating label on grill for serial number.For support and to register your grill, please visit us at www.charbroil.comEstimated assembly time: 30-40 minutes If you have questions or need assistance during assembly, please call 1-888-430-7870.11/18/10 • G517-001-060801The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:®®The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™ TEC™ is a trademark of Tec Infrared Grills.

1.Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.2.An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNINGCAUTION
For residential use only. Do not use for commercial cooking.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.Safety SymbolsThe symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
If you smell gas:1.Shut off gas to the appliance.2.Extinguish any open flame.3.Open lid.4.If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.WARNING:Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.CAUTION:Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary.TABLE OF CONTENTSFor Your Safety....................................2-3Use and Care.....................................4-9Limited Warranty....................................10Parts List..........................................11Parts Diagram......................................12Assembly.......................................13-22Conversion Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-30Troubleshooting..................................31-33Registration Card...................................352

WARNING
CALIFORNIA PROPOSITION 651. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
CAUTION
Using pots larger than 6 quarts in capacity could exceed weight limit of theside burner shelfresulting in failureof grill cartcomponents.or side shelf,3 Installation Safety Precautions•Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready,a conversion kit must be purchased for use with natural gas.•Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable. •All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.•This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

•NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. •Never fill a cylinder beyond 80% full.•An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.•If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
DANGER
USE AND CARELP Cylinder Removal, Transport and Storage•Turn OFF all control knobs and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cylinder up and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage. •A disconnected LP cylinder instorage or being transportedmust have a safety cap installed (as shown).Do not store an LP cylinder in enclosed spacessuch as a carport, garage, porch, coveredpatio or other building. Never leave an LP cylinderinside a vehicle which may become overheatedby the sun.•Do not store an LP cylinder in an area where children play.OPD Hand WheelLP (Liquefied Petroleum Gas)•LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. •LP gas is highly flammable and may ignite unexpectedly when mixed with air.LP Cylinder Filling•Use only licensed and experienced dealers.•LP dealer must purge new cylinder before filling.•Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.•A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.•Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.•To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under “Gas Companies” for nearest certified LP dealers.LP Cylinder ValveRetainer StrapSafetyCapLP Cylinder •The LP cylinder used with your grill must meet the following requirements:•Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.•LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP cylinder collar for marking.•LP cylinder valve must have:•Type 1 outlet compatible with regulator or grill.•Safety relief valve.•UL listed Overfill Protection Device (OPD). This OPD safetyfeature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.•LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.LP cylinder in upright position for vapor withdrawal 4

WARNING
If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!Connecting Regulator to the LP Cylinder1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)2.Turn all control knobs to the OFF position.3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.Safety Relief ValveNipple has to be centeredinto the LP cylinder valve.OPD Hand WheelType 1 outlet withthread on outside
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i
s
C
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Do not use a POL transport plug(plastic part with external threads)!It will defeat the safety feature ofthe valve.Strap and CapLP Cylinder Exchange•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.•Always keep new and exchanged LP cylinders in upright position during use, transit or storage.•Leak test new and exchanged LP cylinders BEFORE connecting to grill.LP Cylinder Leak TestFor your safety•Leak test must be repeated each time LP cylinder is exchanged or refilled.•Do not smoke during leak test.•Do not use an open flame to check for gas leaks.•Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.•Use a clean paintbrush and a 50/50 mild soap and water solution. s Do not use household cleaning agents. Damage to gas train components can result.Brush soapy solution onto areas indicated by arrows in figure below.5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.•Place dust cap on cylinder valve outlet whenever the cylinder isnot in use. Only install the type of dust cap on the cylinder valveoutlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.5

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.NOTE:If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
Straight
Hold coupling nut and regulatoras shown for proper connectionto LP cylinder valve.
DANGER
•Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.Leak Testing Valves, Hose and Regulator1.Turn all grill control knobs to OFF.2.Be sure regulator is tightly connected to LP cylinder.3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.4.Brush soapy solution onto areas circled below, or other similar5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. 6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.NOTE: Sideburnershelf fascia notshown for clarity.•Outdoor gas appliance is not intended to be installed in or on a boat.•Outdoor gas appliance is not intended to be installed in or on an RV.•Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.•Do not use grill until leak-tested.•If a leak is detected at any time, STOP and call the fire department.•If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!
WARNING
fittings on your grill.NOTE: Your grillmay NOT beequipped with a sideburner.6

WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:•Do not let children operate or play near grill. •Keep grill area clear and free from materials that burn.•Do not block holes in sides or back of grill. •Check burner flames regularly.•Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.•Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.)•Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.•Apartment Dwellers:Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.•NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.•Never operate grill with LP cylinder out of correct position specified in assembly instructions. •Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.Safety TipsBefore opening LP cylinder valve, check the coupling nut for tightness.When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot.Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.Maximum load for sideburner and side shelf is 10 lbs.The grease tray must be inserted into grill and emptied after each use. Do not remove grease tray until grill has completely cooled. Clean grill often, preferably after each cookout. If a bristlebrush is used to clean any of the grill cooking surfaces,ensure no loose bristles remain on cooking surfaces prior togrilling. It is not recommended to clean cooking surfaceswhile grill is hot.If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.If you have a grill problem see the "Troubleshooting Section".If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
CAUTION
•Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. •Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP cylinder off. •Do not leave grill unattended while preheating or burning off food residue on HI. If grill has not been regularly cleaned, a grease fire can occur that may damage the product. 7Lighting instructions continued on next page.Main Burner Ignitor Lighting Do not lean over grill while lighting.1. Turn OFF all Gas Burner Control Valves.2. Turn ON gas source or tank.3. Open lid during Lighting.4. To ignite any main burner, turn the main burner control knob to the position.6. Once burner has ignited , turn knob to desired setting. 7. If Ignition does not occur in 5 seconds, turn the burner control to OFF, wait 5 minutes, and repeat the lighting procedure.8. Repeat steps 4 through 7 for the remaining main burners. 5. Push and hold ELECTRONIC IGNITOR button until the burner lights.

Ignitor Check•Turn gas off at LP cylinder. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time between each collector box or burner and electrode. See "Troubleshooting" if no click or spark.Valve Check•Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in OFF position. To checkvalves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to position. Valves should turn smoothly. Hose Check•Before each use, check to see if hoses are cut or worn. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.General Grill Cleaning •Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic parts: Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result. •Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.•Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.•Stainless steel surfaces: To maintain your grill’s high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.• Cooking surfaces: If a bristle brush is used to clean any ofthe grill cooking surfaces, ensure no loose bristles remain oncooking surfaces prior to grilling. It is not recommended toclean cooking surfaces while grill is hot.OFF 8Main Burner Match-Lighting Do not lean over grill while lighting.
3.Open lid during lighting.
4.Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right or left side of firebox.5.Push in and turn far right or far left knob to position. Be sure burner lights and stays lit.6.If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes, and repeat the lighting procedure.7. Light other burners by pushing knob in and turning to position. If your grill has two cooking zones, repeat steps 4
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.Turn controls and gas source or tank OFF when not in use.
WARNING
Sideburner Ignitor Lighting Do not lean over grill while lighting.1. Turn OFF all gas burner control valves.2. Turn ON gas at LP cylinder.3. To ignite SIDEBURNER, open sideburner cover.4. Turn sideburner knob to the position to ignite burner.5. Once burner has ignited, turn knob to desired setting.6. If sideburner does not light, turn knob to OFF, wait 5 minutes, then repeat lighting procedure.Sideburner Match Lighting1.Open lid during lighting. TurnON gas at LP cylinder.2.Place lit match near burner.3.Turn sideburner knob to the position.Warning:Top cover must be open when side burner(s) is in operation. Do not lean over grill while lighting.1. Turn OFF all gas burner control valves.2. Turn ON gas at LP cylinder.through 6 for the remaining section of the grill.Burner Flame Check•Remove cooking grates and troughs. Light burners, rotate knobs from to . You should see a smaller flame in position than seen on . Perform burner flame check on sideburner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.Turning Grill Off•Turn all knobs to position. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.OFF

9
CAUTION
•Clean cooking grates.•Store in dry location.•When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.•Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer.•Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.•When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.Cleaning the Burner AssemblyFollow these instructions to clean and/or replace parts of burnerassembly or if you have trouble igniting grill.We suggest three ways to clean the burner tubes. Use the oneeasiest for you.(A)Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.(B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times.(C)Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.7.Wire brush entire outer surface of burner to remove food residue and dirt.8.Clean any blocked ports with a stiff wire such as an open paper clip.9.Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.VERY IMPORTANT: Burner tubes must reengage valveopenings. See illustrations at right.10.Attach electrode to burner.11.Carefully replace burners.12.Attach burners to brackets on firebox.13.Reposition carryover tubes and attachto burners. Replace troughs andcooking grates.Correctburner-to-valveengagement1. Turn gas OFF at control knobs and LP cylinder.2. Remove cooking grates and troughs.3. Remove cotter pins and carryover tubes from front of burners.4. Remove cotter pin and lift burner to disengage frombracket on firebox.5. Use flat blade screwdriver to pry off electrode from burner. Electrode should remain in firebox.6. Carefully lift each burner up and away from valve openings.SPIDER ALERT!VALVECONTROL PANELSPIDER WEBSINSIDE VENTURIIf you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s.In some areas of the country, spiders or small insects have been known to create “flashback” problems. The spiders spin webs, build nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of gas to the burner. The backed-up gas can ignite in the venturi behind the control panel. This is known as a flashback and it can damage your grill and even cause injury.To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period.BURNERSPIDER AND WEBSINSIDE BURNER TUBE
Firebox
Carryover tube
Firebox burnerbracketPry off electrode with a flat blade screwdriverElectrodeStoring Your Grill

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination. *Note: A dated sales reciept WILL be required for warranty service. The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records. This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage. ITEMS MANUFACTURER WILL NOT PAY FOR:1. Shipping cost, standard or expedited, for warranty and replacement parts 2. Service calls to your home.3. Repairs when your product is used for other than normal, single-family household or residential use. acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.5. Any food loss due to product failures or operating difficulties.6. Replacement parts or repair labor costs for units operated outside the United States or Canada.7. Pickup and delivery of your product.8. Repairs to parts or systems resulting from unauthorized modifications made to the product.9. The removal and/or reinstallation of your product. DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIESRepair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.If you wish to obtain performance of any obligation under this limited warranty, you should write to:Consumer RelationsP. O. Box 1240Columbus, GA 31902-1240Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused. LIMITED WARRANTY4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,RUST is not considered a manufacturing or materials defect.the manufacturer reserves the right to substitute like or similar parts that are equally functional. SCOPE OF COVERAGEPERIOD OF COVERAGETYPE OF FAILURE COVERAGEPERFORATION, MANUFACTURING,AND MATERIAL DEFECTS ONLYStainless BurnerFirebox and LidAll Other PartsLimited Lifetime2 years from date of purchase*1 year from date of purchase*10

PARTS LIST
11
NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular grill model. However, the method of assembly remains the same.
Not Pictured:
Key Qty Description
A 1 OUTER TOP LID
B 1 INNER LINER, F/ LID
C 1 HANDLE, F/ TOP LID
D 2 END CAPS, F/ HANDLE
E 1 LOGO PLATE, W/ TEMP GAUGE
F 1 HARDWARE F/ TOP LID
G 2 RUBBER BUMPER, RECTANGLE
H 2 RUBBER BUMPER, ROUND
I 1 FIREBOX
J 1 MATCH HOLDER AND CHAIN
K 3 MAIN BURNER
L 1 ELECTRODE, FOR LEFT MAIN
BURNER
M 2 CARRY OVER, F/ MAIN BURNER
N 1 HOSE/VALVE/REGULATOR
O 1 MAIN CONTROL PANEL
P 1 IGNITOR SWITCH MODULE
Q 4 BEZEL, F/ KNOB
R 4 CONTROL KNOB
S 1 LEFT SIDE PANEL, F/ CART
T 1 RIGHT SIDE PANEL, F/ CART
U 1 CAP F/ ELECTRONIC MODULE
V 1 ELECTRONIC MODULE
W 1 LOWER BACK PANEL, F/ CART
X 1 HEAT SHIELD, F/ TANK
Y 1 FRONT BRACE W/ DOOR MAGNET
Z 1 UPPER BACK PANEL, F/ CART
AA 1 LEFT DOOR, NO HANDLE
BB 2 HANDLE, F/ DOOR
CC 1 RIGHT DOOR, NO HANDLE
DD 1 BOTTOM SHELF
EE 1 TROUGH
FF 1 SIDEBURNER DRIP PAN
GG 1 LEFT SIDE SHELF F/ S/B
HH 1 CONTROL PANEL, F/ LEFT SIDE SHELF
II 1 LID, F/ SB
JJ 2 RUBBER BUMPER, F/ SB
KK 1 RIGHT SIDE SHELF
LL 1 FASCIA, RIGHT SIDE SHELF
Key Qty Description
… 2 DOOR MAGNET
… 1 BENT U PIN
… 1 HARDWARE PACK
… 1 ASSEMBLY MANUAL, ENGLISH
… 1 ASSEMBLY MANUAL, FRENC H
Key Qty Description
MM 3 COOKING GRATE, MAIN
NN 1 WARMING RACK
OO 1 SIDEBURNER
PP 1 ELECTRODE, F/ SIDEBURNER
QQ 1 SIDEBURNER GRATE
RR 2 CASTER, LOCKING
SS 2 CASTER, FIXED
TT 1 IGNITOR WIRE, F/ SIDEBURNER
UU 1 GROMMET
VV 1 TANK SCREW
WW 2 ELECTRODE, F/ MIDDLE & RIGHT
MAIN BURNER

PARTS DIAGRAM
12
A
B
C
D
EG
H
I
J
K
WW
L
M
N
O
P
Q
Q
R
R
S
T
UV
W
X
Y
Z
AA
BB BB
CC
DD
EE
FF
GG
HH
II
JJ
KK
LL
MM
NN
OO
PP
QQ
RR
SS
TT
UU
VV
WW
F

13
ASSEMBLY
2
1/4-20x1/2” screw
1
Attach side panels to bottom shelf using three
1/4-20x1/2” screws per panel.
IMPORTANT: Panel with large hole must
be on left side of bottom shelf.
Left side panel
Door magnet
(with large hole)
Make sure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws.
Right side panel
Locking caster
Bottom shelf
Non-lock caster
Rear
Front
Bent U pin
A
Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A.
Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining
casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front.
After all 4 casters are secure remove the Bent U Pin and save for future maintenance.

14
3
4
This step requires two people
to lift and position grill head
onto cart.
Carefully lower the grill
head onto the cart, aligning slots at
bottom of grill head with posts on
cart side panels. Make sure the
regulator hose is hanging outside
the cart. Grill head must face open
side of cart.
Place lower back panel between side
panels at rear of bottom shelf. Secure
lower back panel to side panels using two
1/4-20x1/2” screws on each side.
Regulator hose
Grill head
Lower back panel 1/4-20x1/2” screw

15
6
5
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in
lower holes using one 1/4-20x1 ” screwand fiber washer on each side.
Do not fully tighten screws until side shelf installation is complete in later steps.
1/4-20x1 ”
screw fiber washer
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and
facing the front.
1/4-20x1 ”
fiber washer
screw
Door
Hinge Pin
for clarity of illustration
Note: some parts omitted
Front brace
Upper back panel
Secure upper holes using one 1/4-20x1 ” screw and fiber washer on each side.
Secure lower holes using one 1/4-20x1 ” screw on each side.

16
7
Attach right side fascia to right side shelf using four
#10-24x3/8”
screws,
5mm
lock washers and 5mm
flat washers, shown A .
DE
#10-24x3/8” Screw
5mm Lock Washer
5mm Flat Washer
right side fascia
A
Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B .
side shelf bracket
B
1/4-20x3/4” Screw
#8x3/8” self-tapping
screw
Large flat washer
1/4” nut
C
1/4-20x1½”
screw
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D .
Attach rear of shelf using one 1/4-20x1½” screw, shown E .
Attach right side shelf using two 1/4-20x3/4” screws and 1/4” nut, shown C . .

8
17
left side shelf
Attach left side fascia to left side shelf using four
#10-24x3/8”
screws,
5mm lock washers and
5mm
flat washers, shown A .
Insert flange on left side shelf into side shelf brackets on side of firebox, shown B .
side shelf bracket
B
#10-24x3/8”
screw
5mm flat Washer
left side fascia
A
1/4-20x3/4”
screw
1/4” nut
5mm lock
Washer
C
DE
Attach front of shelf using two #8x3/8” self-tapping screws and large flat washers, shown D .
Attach rear of shelf using one 1/4-20x1½” screw, shown E .
Attach left side shelf using two 1/4-20x3/4” screws and 1/4” nuts, shown C ..
#8x3/8” self-tapping screw
Large flat washer
1/4-20x1½”
screw

9
18
Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger
center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws
and lock washers that were removed from bracket, shown A .
Attach sideburner bezel to fascia using two
#8-32x3/8”
fascia.
Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on
B.
Press sideburner control knob onto valve stem, shown
valve stem
#8-32x3/8” 4mm Lock
washer
screw
B
Note: Make sure to set the Bezel with
the longer slot at the top.
Sideburner Bezel
Control Knob
Valve bracket
A
Sideburner shelf Fascia
Sideburner shelf
Screws and washers
removed from
valve bracket
First, remove the two screws and lock washers attached to the sideburner valve bracket.
screws and
4mm
lock washers.
Note: Use left and right holes
on fascia to attach valve bracket
Note: Use upper and lower holes
on fascia to attach bezel

10
19
Insert sideburner into left shelf. The stud on bottom of the burner fits into the rear small hole in sideburner drip pan, shown A .
Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B .
Secure burner to sideburner drip pan with Wing nut, shown B.
Burner tube
Sideburner drip pan
Sideburner
A
Burner tube
Electrode
Wing nut
Sideburner drip pan
Valve
B
Sideburner ignitor wire
Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C .
Sideburner Grate
Electrode
C

11
20
12
Inside of cart, insert rear tabs(w/o holes) of tank heat shield into slots on the bottom of upper back panel.
Attach front tabs(w/holes) of tank heat shield under front brace using two #8x3/8” self-tapping screws.
Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition
Module.Total (4) connections.
Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module.
NOTE: Switchterminals are larger than electrode terminals and should only be installed in location shown as (a),(b).
Total (2) connections, shown A .
ignition module
Electronic
Left side panel
AB
C
Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart left side panel with
the nut, shown B .
Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown
C .
Nut
-
+
AA batteryCap
4
(a)
(b)
Front brace
Tank heat shield
#8x3/8” self-tapping
screw
3
1
2