Char-Broil 463450805 Assembly User manual

ASSEMBLYMANUAL
463450805
THISGRILLIS FOR
OUTDOORUSEONLY
CAUTION:Readandfollowallsafety
statements,assemblyinstructionsanduseand
caredirectionsbeforeattemptingto assemble
andcook.
INSTALLER/ASSEMBLER:
Leavetheseinstructionswithconsumer,
CONSUMER:Keepthismanualforfuture
reference.
&WARNING
Failuretofollowallmanufacturer'sinstructions
couldresultinseriouspersonalinjuryand/or
propertydamage.
ACAUTION
Somepartsmaycontainsharpedges-
especiallyasnotedinthe manual!Wear
protectiveglovesifnecessary.
Ifyouhaveanyquestionsorneedassistanceduring
assembly,pleasecall1.800.241-7548.
Visitusonthewebat:
www.charbroil.Com

Necessarytoolsforassemblyofyourgrillisa
Phillipsheadscrewdriver.CAUTION:When
usinga powerscrewdriverset itto lowtorque.
Sizeandtypeofhardwareusedinassemblyof your
grillmayvary,butwillnotaffectgrillintegrity,
"NEW"
T. L. M.- TorqueLockingMethod
G @ ®
Screw+ThruPart+FormedLock=SolidLockCartStructure
•ThecartassemblyutilizesthenewT.L.M.fasteningmethod.
•Noneedfortheoldstyle"Bolt&Nut"combination
Thru Part -...
Screw--+ I
I
®
_. FormedLockingSystem

e
ItemstoAssemble
1 LongLegAssembly Qty:8
1ShortLegAssembly
8Screws
A Placebottomshelfontableor grill
container.
BInserttabsonlongleg assembly
intobottomshelf.
C Attachlegassemblywithonescrew
oneachside.
D RepeatstepBandC forshortleg
assembly.
LongLeg
-"" "leftside
D
Shortleg .... +
rightside
C
Correctlyassembledlegs.
.... Longleg
"-- assembled
B

OtemstoAssemble
2 Wheels
1AxleRod
2 WasherHeadScrew
1U-Nut
1TankThumbscrew
1FlangedHexNut
2 LegExtenders
CAUTION:Endsof screwshave
sharpponts
A
CorrectPosition
offlangedhexnut /"_%
c
Hubonwheel
facesintogdll
bottom
Turncartupsidedown
AAttachlegextenders.Checktomakesurelegextenderisseatedallthe
wayintotheleg.
BAttachu-nuttotab.Seeenlargementofu-nutforcorrectposition.
CThreadtankthumbscrewintoholeandu-nut.Screwflangedhexnut
ontoendoftankthumbscrew.
DAttachwasherheadscrewtoaxlerod.Slidewheelonaxlerod.Insert
axlerodhvhoolintolargeholeinbottomshelf.Attachotherwheeland
washerheadscrew.Note:Handholdaxlerodtotightenwasher
headscrew,
Qty:1
Nottoscale
Correctposition Qty:1
Qty:1
Qty:2Nottoscale

0
Qty:10
_ItemstoAssemble
4Rails[allidentical)
10Screws
AOverlaprailsandhooktabsintoslots.Pullrailstolatch
BAttachrailandlegswithtwoso'ewsin eachcomer.
CAttachonescrewincenterofeachrail.
B

A Place
ItemstoAssemble
1FrontPanel
2 PushPins
tabsonfrontpanelbesidelegtabs.
B Insertpushpinsintofrontpanelandlegs. Qty:2 z_

ItemstoAssemble
1HoseHeatShield
1Screw
Qty:1
Rightsideof cart

iii _,
ItemstoAssemble
1CondimentBasket
1PushPin
Qty:1

Qty: 4
ItemstoAssemble
1GrillBottomAssembly
4Screws
I
AAnglegrillbottomassemblyaroundandundertherails.
CAUTION:Becarefulnotto dislodgeburnertubes.
B Makesureribsoneachsideofbottomcastingarenestled
intonotchesoncastingseat.
CAttachfourscrewsinsidegrillbottomandintocastingseat.
CastingSeat

ItemstoAssemble
1Electrodew/WingNutorNut
A Insidebottomcastinginsertelectrodeandfingertighten
withwingnutornut.
Viewof electrodeattached';
J
andalignedwitha porthole
inthe burner.
FingerTighten
Front

Loosenlongwireandplace
behindfrontpanel.Donotconnect
atthistime.
AHoldcontrolpanelcloseto
bottomcasting.Attachshort
ignitorwiretoelectrode.
iBInsertre ulatorintoopeningin
frontpanel. intoburnertubes
(seeburner-valveview).Rotate
controlpanelupandrestflange
overrail. )aneltolegswith
a screwinto_hole.Ontheright
sideattacha screwinsecond
hole.
Burner]
Qty:3
D
Correctlyassembledburnertube andvalve.

ItemstoAssemble
1Shelf AShowsacloseupoftherectangleholethat
holdstheshelfinplace.Slidesideshelfonto
railsuntilit isfullysecured.
BShowsshelfproperlyattached.
A
Rectangularholes
B
\\
Tabfullysecured

Q temstoAssemble
1SidebumerAssembly
4 Screws
1SideburnerBumer
1WingNut
1SidebumerGrate
A Slidesideburnerassemblyontorails.
Attachwith4screws.
B Insertsidebumerburnerintosidebumer
assembly.Makesurevalvefitsintotube
beforeattachingwingnuttosideburner
burner.
CPlacesidebumergrateontosidebumer
assembly. Sidebumertubeandvalveproperlyengaged.
Qty:4 Qty:1
A
Onl_

ItemstoAssemble
1Fascia
1Screw
Qty:l
AInserttabsonfascia into2 slotson sideburner
assembly.Fastenfasciainto secondhole
throughcontrolpanelandleg.
BAttachlongwirefrom electrodeignition
moduleto electrodebeneathsideburner.
Lookingunderneathsideburner
Caution:
If thereis a plasticsleeve on
thesideburnerelectrode,
removeit beforeconnecting
thelongwire.
Tabsonfascia
correctlyattached

ItemstoAssemble:
1TopCasting
2 ShoulderBolts
1Handle
2WingNuts
4ControlKnobs
1IgnitionButton
1AAABattery
\\
. Bezel
/
Button
B
AAttachhandleto topcasting.
BAttachtopcastingwithshoulderbolts.
C Insert+sideof batteryintoignitormodule.Notecorrectposition
to holdignitorbutton.Pushonbuttononceto engageseal.
DPlaceknobsonvalvestems.
I
I
I
I
I
\\
D
Qty:2
Qty.2

1WarmingRack C Placewarmingrackinslotsonbottomcasting.
G "drest
il rl- ,

ItemstoAssemble:
1(purchased)LPTank
LPtankissoldseparately.Useonlywithan(over-fill
protectiondevice)OPDequippedLPtank.Fillandleak
checkbeforeattachingtogrillandregulator.
PlaceLPtankintoholeinbottomshelf.Tighten
thumbscrewtoholdLPtanksecurelyinplace.
A CAUTION
•Tankcollaropeningmustfacetofrontofcart
oncetankisattached.
• Failuretoinstalltankcorrectlymayallow
gashoseto bedamagedinoperation,resulting
intheriskoffire.
Backofcart
Seethe Use&Caremanualto correctly
installtheLPTank,LeakTestanddothe
BurnerFlameCheck.

G temstoAssemble
1GreaseTrayAssembly
1GreasePan
ASlidegreasetrayintobracketsonbottomcasting.
iii B Slidegreasepanintobracketsongreasetray.
I//J CAUTION
Failuretoinstallthegreasetraywillcausehot
greasetodripfrombottomofgrillwithriskof
fireorpropertydamage.
Youmayhavehardwareleftover ;_
aftercompletingassembly ofyour ii
grill.Thisis normalasinsomecases _i_
we have includedextra hardware to
ensureyouhaveenough, i_