Char-Broil 466270909 User manual

PRODUCT GUIDE
MODEL 466270909
IMPORTANT: Fill out the product record information below.
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Serial Number
Date Purchased
Seeratinglabelongrillforserialnumber.
Forsupportandto registeryour
grill,pleasevisit usat
www.charbroil.com
Ifyouhavequestionsorneed
assistanceduringassembly,
pleasecall1-888-430-7870.
Estimated assembly time: 30 minutes
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil@; America's Legendary Barbeque Company@;
American Gourmet@; Banders®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame@; Everybody Grills®; Everybody Outside®;
FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker@; Keepers of the Flame®; New Braunfels Smoker
Company@; Oklahoma Joe's®; Patio Bistro@; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature
Series@; The Big Easy@; The Minute Grill@; Trentino@; Wild West Tradition®; and the following marks:
®
TM TM TM TM TM TM
The following are trademarks of W.C. Bradley Co.: Commercial Series ; Designer Series ; Grill2Go@ Advantage ; Longhorn ; Double Chef ; QuickSet ;
TM TM TM TM TM
Ready When YouAre ; Hog and Yard Bird ;You Bring the Party ; SureFire ;Universal Grill Parts
TM
TEC is a trademark of Tec Infrared Grills.
Protected under oneor moreofthe following U.S.Patents:4,989,579; 5,421,319; 5,458,309;5,579,755; 5,996,573;6,114,666; 6,135,104;6,209,533; 6,279,566;6,331,108; 6,484,900; 6,526,876;6,595,197;6,640,799; 6,640,803; 6,729,873;6,739,473; 6,749,424;
6,863,100;6,935,327; 6,951,213;6792,935;7,047,590;D364,535;D372,637;D373,70t ;D377,735;D383,035;D397,9t0; D405,643;I}406,005; D4Od,OO9;I}413,043;D4t3,229; I}414,982; D4t5,388; I}4t6,164; D4t6,441; I}417,587;D417,588; D422,516;D423,876;
D428,303;D430,772;D435,396;D436,004;D438,059; D438,060; D438,427;D439,110;D442,505;D443,179;D443,354;D443,464;D447,384; D447,385; D447,909;D448,610;D448,614;D448,6t5; D448,616;D448,975;D449,492;D450,544; D451,759;D454,028;
D454,03t; Ii)455,205;D455,206;D456,202;D456,222;D456,223;I}457,789; D458,520;D458,760;D458,802; D459,088; I}459,148 D459,149;D459,16t; I}459,163; D459,586;D459,943;D460,312;D460,313;1}460,318;D461,359;D465,123;D465,693;D466,307;
D466,439;D466,752;D473,4t4; Ii)474,371;D477,498;D477,50t; D477,504; D477,506;I}477,746; D478,471; D478,472;D480,914; D49t,4t0; I)494,009; D494,413;D498,523;D500,359;D504,048;D530,098;D535,000;Canada: 87,743;87,744; 97,504; 99,355;
102,037; 104,2OO;2,315,567;2,336,036;France: O10231 ;0tO,422;0t 0,590; O10,849;1,089,646;Germany:1,089,646;South Korea:384,565;China:99,127,066.5;UnitedKingdom:2,099,402;1,089,646.OtherPatents Pending.
© 2008W.C.BradleyCompany TM REVISION O0
© 2008Char-Broil,LLC Columbus,GA 31902 Printedin China Assemblyinstructions© 2008 12/16/08.80019071

For Your Safety .................................... 2-3
Use and Care ..................................... 4-9
Limited Warranty.................................... 10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-22
Troubleshooting.................................. 23-25
Registration Card ................................... 27
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all ofthe messages found throughout
the manual.
WARNING: Indicatesan potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicatesa potentiallyhazardoussituationor
unsafe practicewhich, if not avoided, may result in minor
or moderateinjury,
DANGER: Indicatesan imminentlyhazardous situation
which, if not avoided,will resultin death or serious injury,
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
CAUTION
For residential use only. Do not use for commercial
cooking.
CAUTION:
Read and follow all safety statements,assembly
instructions,and use and care directions beforeattempting
to assemble and cook.
INSTALLER/ASSEMBLER:
Leavethis manualwith consumer.
CONSUMER:
Keepthis manualfor future reference.
WARNING:
Failureto follow all manufacturer's instructionscould result
in serious personal injuryand/or property damage.
CAUTION:
Some partsmay containsharp edges- especially as noted
in the manual!Wear protectivegloves if necessary.

CALiFORNiAPROPOSiTiON65
1.Combustionby-productsproducedwhenusing
thisproductcontainchemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with naturalgas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSAB149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,
Recreational Vehicle Code,as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hotsurfaces.
• This grill issafety certified for use in the United States and/or
Canada only. Donot modifyfor use in any other location.
Modification wilt result in a safety hazard.
c.uTio.
Using pots larger than 6 quarts in capacity could
exceed weight limit of the
side burner shelf,
resulting in failure
of grill cart
components.
Do not attempt to repair or alter the
hose/valve/regulator for any "assumed" defect. Any
modification to this assembly will void your warranty
and create the risk of agas leak and fire. Use only
authorized replacement parts supplied by
manufacturer.

• NEVERstore a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cylinder beyond 80% full.
• If the information in two points above is not
followed exactly, afire causing death or serious
injury may occur.
• An over filled or improperlystored cylinder is a
hazard due to possiblegas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• If you see, smell or hear gasescaping, immediately
get away from the LP cylindedapplianceand call
your fire department.
LP Tank Removal, Transport And Storage
• Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by handonly - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket. Installsafety cap onto
LP tank valve.Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injuryand/or property damage.
LPTank v-- SafetyCap
RetainerStrap
• A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do notstore an LPtank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leavean LP tank inside a vehicle
which may become overheated bythe sun.
• Do notstore an LPtank in an area where children play.
LP Cylinder
*The LP cylinder used with your grill must meet the
following requirements:
,Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
,LP cylinders must be constructed and marked in accordance
with specifications for LPcylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
,LP cylinder valve must have:
,Type 1 outlet compatible with
regulatoror grill.
,Safety reliefvalve.
,UL listed Overfill Protection OPDHandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve.
,LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve.Always keep LP cylinders in
upright position during use, transit or storage.
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LPgas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammableand may ignite unexpectedly when
mixedwith air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volumeof propane in cylinder wilt vary by
temperature.
•Afrosty regulator indicates gas overfill. Immediately close LP
cylinder valve and call local LP gas dealer for assistance.
•Do not releaseliquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•Toremove gas from LP cylinder,contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.

LP Cylinder Exchange
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companiesthat inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
Connecting Regulator to the LP Cylinder
1.LP cylinder mustbe properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop.
4.Remove the protective cap from LP cylinder valve.Always use
cap and strap supplied with valve.
LP Cylinder Leak Test
For your safety
•Leak test must be repeated each time LP cylinder isexchanged
or refilled.
*Do notsmoke during leak test.
*Do notuse an open flame to check for gas leaks.
*Grill must be leak tested outdoors in a well-ventilated area,
away from ignitionsources such as gas fired or electrical
appliances. Duringleak test, keep grill away from open flames
or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated byarrows
in figure below.
ADo not use household cleaning agents. Damage to gas
train components can result.
Safety Relief Valve
OPD Hand Wheel
//- Type1outlet with
threadon outside
/
Strapand Cap
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5.Hold regulatorand insert nipple into LP
cylinder valve. Hand-tightenthe
coupling nut, holding regulator in a
straight line with LP cylinder valve so
as not to cross-thread the connection.
Nipplehasto be centered
intothe LPcylinder valve.
If"growing"bubblesappear do not useor move the LP
cylinder.Contact an LPgas supplieror your fire
department!

Holdcoupling nut and regulator
asshownfor properconnection
to LPcylindervalve.
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator istightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately.There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below.
6.Turn the coupling nut clockwiseand tighten to a full stop. The
regulatorwill seal on the back-checkfeature in the LP cylinder
valve, resulting in some resistance.An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulatorand
repeat steps 5 and 6. If you are still unable to completethe
connection, do not use this regulator!
Do not insertanytool or foreignobject intothe valve
outlet or safety relief valve. You maydamage thevalve
and cause a leak. Leaking propane mayresult in
explosion,fire, severepersonal injury,or death.
Outdoorgas appliance is not intendedto beinstalled
in or on a boat.
Outdoorgas appliance is not intendedto beinstalled
in or on an RV.
. Never attemptto attach this grill to the self-contained
LPgas system of a campertrailer or motorhome.
. Do not usegrill until leak-tested.
. If a leak is detectedat any time, STOPand callthe fire
department.
. If you cannot stop a gas leak,immediately close
LPcylindervalve and call LPgas supplieror yourfire
department!
5.If "growing" bubbles appear, there is a leak. Close LP
cylinder valve immediately and retighten connections. If leaks
cannot be stopped do not try to repair. Callfor replacement
parts.
6.Always close LPcylinder valve after performing leak test by
turning hand wheel clockwise.

For SafeUse of Your Grill and to Avoid Serious
Injury:
•Do not letchildren operate or play near grill.
• Keepgrill area clear and freefrom materials that burn.
• Do not blockholes in sidesor backof grill.
• Check burnerflames regularly.
• Use grill only inwell-ventilated space. NEVERuse in
enclosedspace suchas carport, garage, porch,
covered patio,or under anoverhead structureof any
kind.
Do not use charcoal or ceramic briquetsin a gasgrill.
(Unlessbriquets aresupplied with your grill.)
Usegrill at least 3ft. from any wall or surface.
Maintain 10ft. clearanceto objects that cancatch fire
or sources of ignition such as pilot lightsonwater
heaters,liveelectrical appliances,etc.
• Apartment Dwellers:
Checkwith managementto learnthe requirements
and fire codes for using an LPgasgrill in your
apartmentcomplex. If allowed, useoutside onthe
ground floorwith a three (3)foot clearance fromwalls
or rails. Donot useonor under balconies.
•NEVERattempt to light burner with lid closed.A
buildup of non-ignited gas inside a closed grill is
hazardous.
•Never operategrill with LP cylinderout of correct
position specified in assembly instructions.
•Always close LP cylinder valve and remove
coupling nut before moving LP cylinder from
specified operation position.
Safety Tips
,A, Beforeopening LP cylinder valve, check the coupling nutfor
tightness.
,A, When grill is not in use, turn off all control knobs and LP
cylinder valve.
,A, Never move grill while in operation or still hot.
,A, Use long-handled barbecue utensils and oven mitts to avoid
burnsand splatters.
,A, Maximum load for sideburner and side shelf is 10 Ibs.
,A, The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
,A, Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommendedto clean cooking surfaces
while grill is hot.
,A, If you notice grease or other hot material dripping from grill
onto valve, hoseor regulator, turn off gas supply at once.
Determinethe cause, correct it,then clean and inspect valve,
hoseand regulator before continuing. Perform a leak test.
,A, Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
,A, Donot store objects or materials inside the grill cart
enclosure that would blockthe flow of combustion air to the
undersideof either the control panel or the firebox bowl.
,A, The regulator may make a humming or whistling noiseduring
operation. This will notaffect safety or use of grill.
,A, If you have a grill problem see the "Troubleshooting Section".
,A, If the regulator frosts, turn off grill and LP cylinder valve
immediately.This indicatesa problemwith the cylinder and it
should notbe used on any product. Return to supplier!
•Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result, ifa grease fire develops, turn knobs and LP
cylinder off.
• Do not leave grill unattended while preheating or burning
off food residue on HI. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
Main Burner ignitor Lighting
A Do not lean over grill while lighting.
1. Turn (_ OFF all Gas Burner Control Valves.
2. Turn ON gas source or tank.
3. Open lid during lighting.
4. To ignite any main burner, turn the main burner control
knob to the _I: position.
5. Push and hold ELECTRONIC IGNITOR button until the
burner lights.
6. Once burner has ignited, turn knob to desired setting.
7. If ignition does not occur in 5 seconds, turn the burner
control to 1_ OFF, wait 5 minutes, and repeat the lighting
procedure.
8. Repeat steps 4 through 7 for the remaining main burners.
Lighting instructions continued on next page.

Turn controls and gas source or tank OFF when not
in use. CAUTIo.
If ignitiondoes NOToccur in 5seconds, turn the
burner controls OFF,wait 5 minutes and repeat the
lighting procedure. If the burner does not ignitewith
the valve open, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
Match-Lighting
ADo not lean over grill while lighting.
1. Turn (_ OFF all burner control valves.
2. Open lid. Turnon gas at LP cylinder.
3. Place lit match into match holder (hanging from cart side
panel), then into lighting hole on right or left side of grill.
4. Push in and turn far right or far left burner knob to HIGH_.
Be sure burner lights and stays lit.
5. Light adjacent burners in sequence by pushing knobs in and
turning to HIGH(_.
Side Burner Lighting Instructions:
,& Do not lean over grill while lighting.
1. Turn(_ OFF all gas burner control valves.
2. Turn ONgas source or tank.
3. Open lid during lighting.
4. Toignite SIDEBURNER, turn sideburner knobto the _h)
position.
5. Push and hold the ELECTRONIC IGNITOR button untill the
sideburner lights.
6. Once burner has ignited, turn knobto desired setting.
7 If ignition does not occur in 5 seconds, turn the burnercontrol
to(_ OFF,wait 5 minutes, and repeat the lighting procedure.
Sideburner Match Lighting
1. Turn _ OFF all burner control valves.
2. Open sidebumer lid. Turn on
gas at LP cylinder.
3. Place lit match near burner.
4. Turnsideburner knobto
HIGH_. Be sure burner
lights and stays lit.
Burner Flame Check
•Remove cooking grates and flame tamers. Light burners, rotate
knobs from HIGHto LOW.You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on sideburner, also.Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the TroubleshootingSection.
Turning Grill Off
•Turn allknobs to OFF position. Turn LP cylinder off by turning
hand-wheel clockwise to a full stop.
Ignitor Check
•Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heardand spark seen each time
between collector box or burner and electrode. See
"Troubleshooting" if no click or spark.
Valve Check
•important: Makesure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position.To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
beforeusing grill. Turn knobs to LOW position then turn back to
OFF position.Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before usinggrill. Use only
valve/hose/regulator specified by manufacturer.
General Grill Cleaning
•Do not mistake brown or black accumulation of grease and
smoke for paint. Interiorsof gas grills are not painted at the
factory (and should never be painted). Apply astrong solution
of detergent and water or usea grill cleanerwith scrub brush
on insides of grill lid and bottom. Rinse and allow to completely
air dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
A Donot use citrisot,abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
•Porcelain surfaces: Because of glass-like composition, most
residuecan be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring powder
for stubborn stains.
•Painted surfaces: Wash with milddetergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
•Stainless steel surfaces: Tomaintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
•Cooking surfaces: If a bristle brushis usedto clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It isnot recommendedto
clean cooking surfaces while grill is hot.

cAuTioN
fSP|DNR ALNRT!
SPIDERAND WEBS
INSIDE BURNERTUBE
If you notice that your grill is getting hard to lightor that the
flame isn't asstrong as it should be, takethe time to checkand
clean theventuri's.
CONTROLPANEL SPIDERWEBS
INSIDE VENTURI
BURNER
Insomeareasofthecountry,spidersor smallinsectshavebeen
knowntocreate"flashback"problems.Thespidersspinwebs,build
nestsand layeggsinthegrill'sventuritube(s)obstructingtheflowof
gastotheburner.Thebacked-upgascanigniteintheventuribehind
thecontrolpanel.Thisisknownasa flashbackandit candamage
yourgrillandevencauseinjury.
Topreventflashbacksandensuregoodperformancetheburnerand
venturiassemblyshouldbe removedfromthegrillandcleaned
eforeusewheneverthegrill hasbeenidleforanextendedperiod, j
J
Storing Your Grill
•Clean cooking grates.
•Store in dry location.
•When LP cylinder is connected to grill, store outdoors in a well-
ventilated space and out of reachof children.
•Cover grill ifstored outdoors. Choose from a variety of grill
covers offered by manufacturer.
•Store grill indoors ONLYif LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
•When removing grill from storage, follow "Cleaning the Burner
Assembly" instructions before starting grill.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace partsof burner
assembly or if you have trouble igniting grill,
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and flame tamers,
3. Remove hitch pinsand carryover tubes from rear of burners,
4. Remove Hitch pin todisengage burner from bracket on
firebox,
5. Detach electrode from burnerwith a flat screw driver by
pressing the electrode clamp out of the burner through the
notch on the clamp, Electrode should remain in firebox,
6. Carefully lift each burner up and away from valve openings,
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a light weight coat hangerworks well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brushwith a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner fordamage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustrations at right.
10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach to
burners. Replace flame tamers and
cooking grates. Correct
burner-to-valve
engagement
electrode with
)de aflat blade
screwdriver

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE
Stainless Burner
Firebox and Lid
All Other Parts
PERIOD OF COVERAGE
Limited Lifetime
2years from date of purchase*
l year from date of purchase*
TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
*Note: A dated sales reciept WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited wananty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the
discoloration of stainless steel surt_aces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or propelly damage.
ITEMS MAN UFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used t'or other than normal, single-l'amily household or residential use.
4. Damage, t:ailures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manul:acturer.
5. Any t'ood loss due to product t'ailures or operating dil'ficulties.
6. Replacement parts or repair labor costs t'or units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for
any consequential or incidental damages arising from the breach of either this limited wmTanty or any applicable implied warranty; or for failure or
damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than
Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper
installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MAN UFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY: ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY SqWFE,
INCLUDING IMPLIED WARRANTY Ot: MERCHANTABILITY OR FITNESS [:OR A PAt_FICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY:
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to prmnise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.

A ¸ 1
B 1
C 2
D 2
E 1
F 1
G 1
H 1
I 1
J 1
K 1
L 1
M 1
N 1
O 3
P 3
BOTTOM SHELF
TANK SCREW, F/BOTTOM SHELF
CASTER, LOCKING
CASTER, FIXED
CART LEFT SIDE PANEL
GROMMET, F/REGULATOR HOLE
CART RIGHT SIDE PANEL
CART LOWER BACK PANEL
FRONT BRACE
HEAT SHIELD, F/TANK
LEFT RAIL, F/GREASE TRAY
RIGHT RAIL, F/GREASE TRAY
FIREBOX
MATCH HOLDER
MAIN BURNER
ELECTRODE W/WIRE/COLLECTOR, F/MAIN
BURNER
Q 2 CARRYOVER TUBE W/COTTER PIN
R 1 IGNITERSWITCH MODULE
S 1 HOSEVALVE REGULATORASSY
T 1 MAIN CONTROL PANEL
U 1 ELECTRONIC IGNITION MODULE
V 1 BUTTON, F/El MODULE
W 1 HEAT SHIELD, F/El MODULE
X 1 GREASE TRAY
Y 1 ELECTRODE WIRE, F/SlDEBURNER
Z 4 BEZEL, F/CONTROL KNOB
AA 4 CONTROL KNOB
BB 3 TEMPERATURE GAUGE, UFC MOUNTED
CC 1 CART UPPER BACK PANEL
DD 1 LEFT SIDE SHELF F/S/B
EE 1 FASCIA, F/LEFTSIDE SHELF
FF 1 DRIPPAN, F/SB
GG 2 RUBBER BUMPER, F/LID
HH 1 LID, F/SB
II 1 SIDEBURNER
JJ 1 ELECTRODE, F/SB
KK 1 RIGHT SIDE SHELF
LL 1 FASCIA, F/RIGHT SIDE SHELF
MM 1 TOP LID,OUTER
NN 1 INNER LINER, F/TOP LID
OO 1 HANDLE F/TOP LID
PP 2 RECTANGULAR BUMPER, F/TOP LID
QQ 1 LOGO PLATE
RR 1 HARDWARE F/TOP LID
SS 1 LEFT DOOR, NO HANDLE
TT 2 DOOR HANDLE
UU 1 RIGHT DOOR, NO HANDLE
VV 3 FLAME TAMER
WW 3 COOKING GRATE
XX 1 GRATE, F/SB
YY 1 WARMING RACK
NOT Pictured
•.. 2 DOOR MAGNET
•"" 1 CASTER WRENCH
•"" 1 HARDWARE PACK
•"" 1 ASSEMBLY MANUAL, ENGLISH
•" 1 ASSEMBLY MANUAL, FRENCH
11

YY MM
Q Q WW WW WW
VV VV VV
PP
FF
II S
z_
y----_......_AA N'i_
_T
NN
_qF--O0
KK
LL
J
1
TT ,_,,tX L
K----+..,.o_ _,_-_ I
TT
UU
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FB
t
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u--_
D
12

B ttach the two locking casters at the rear of the bottomshelf and the two fixed casters at the front.
Usethe provided caster wrench to fully tighten casters. Fixed caster
Locking caster __....__._.._
Bottom
Attach side panels to bottom shelf usingthree
1/4-20x1/2" screws, 7mm lock washers, and
7ram flat washers per panel.
IMPORTANT: Panel with large hole must
be on left side of bottom shelf.
Leftsidepanel
(withlargehole)
Makesureside panels
are pushedasfar to the
rearof bottom shelf as
possible beforefully
tightening screws.
Right sidepanel

Place lower back panel between side
panels at rear of bottom shelf. Secure
lower back panel to side panels using four
1/4-20x1/2" screws, 7ram lock washers,
and 7ram flat washers on each side. Lowerback panel 1/4-20xl/2" screw
7ramlock washer
7ramflat washer
This step requires two people
to lift and position grill head
onto cart. Carefully lower the grill
head onto the cart, aligning slots at
bottom of grill head with posts on
cart side panels. Make sure the
regulator hose is hanging outside
the cart. Grill head must face open
side of cart.
Grill head
Regulatorhose
14

On back of grill, place upper back panel between side panels and above lower back
panel. Secure upper back panel, in lower holes, using one 1/4-20x11/z"screw, 7ram
lock washer, and 7ram flat washer on each side. Do not fully tighten screws until
side shelf installation is complete in later steps.
Upper back panel
Insertflange on right side shelf into side shelf brackets on side of firebox.
Attach right side shelfusing three 1/4"-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A.
Attach rear of shelf using one 1/4-20x11/_'' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B.
Attach front of shelf and fascia using one #8x3/8" self-tapping screw and large flat washer, shown C.
Attach front of shelf and fascia using one 1/4"-20x3/4" screw, 7ram lock washer, 7ram flat washer and 1/4" nut, shown D/C.
|
1/4.20x11/2''
screw 7ramflatwasher
washer
7ram
washer
7ram flat washer 15

Insertflange on left sideburner shelf intoside shelf brackets on side of firebox.
Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts,
shown A.
Attach rear of shelf using one 1/4-20x11/2'' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown B.
Attach front of shelf and fascia using one #8x3/8" self-tapping screw and large flat washer, shown C.
Under main control panel, attach front of shelf and fascia using one 1/4-20x3/4" screw, 7ram lock washer, 7ram
flat washer and 1/4" nut, shown D/E.
Now you may fully tighten lower screws on upper back panel.
*%
1/4.20x11/2'' washer
scl'ew
Fascia,left s
7mmlock
washer
Back of main control )anel
1/4-20x3/4'
screw
16

First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner
valve bracketbeneath sideburner shelf fascia so that valve stem comesthrough larger center hole in fascia. Align the holes
on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket.
Next, placesideburner bezelover valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on
fascia. Attach using two #8-32x3/8" screws and 4ram lock washers. Press sideburner control knob onto valve stem.
ScrewsandWashers
removedfrom valve bracket
Valve stem
Note: Use left and right
holes on fascia to
attach valve bracket
Installbezelwith"OFF"attop.
Note: Use upper and lower
holes on fascia to
attach bezel
Control knob #8-32x3/8"screw
4ram
lock washer::_
1
Sideburner
valve bracket
Pull out the three knobs from control panel. Inserttemperature gauge stem into the biger hole above knob bezel, shown A.
Make the temperature gauge attached on the panel. Push the temperature gauge downward till itclips on the panel,
shown B/C. Re-install the three knobs. Temperature gauge stem
Knob
17

Insertsideburner burner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf,
shownA. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner
valve, shown C.
Wingnut
Sideburner burner
Sidebur6er drip pan
Sideburner drip pan
Under sideburner shelf, attach sideburner ignitor wire to electrode, shownA. Place sideburner grate onto sideburner shelf,
aligning grate legswith holes in shelf, shown B.
Sideburner Ignitor Wire
Sideburner grate -

insertfront brace undercontrol paneland betweencart side panels.Makesure door hinge pinsare on thetop side
and facing the front. Secure using two l/4-20xlW' screws, 7mm lockwashers, and 7mmflat washers on each side.
NOTE:MAKE SURETHATTHE FRONTBRACE iS MOUNTEDiN THE MOST DOWNWARDPOSITIONWHEN
ASSEMBLEDTO CART.
7mmflat 7mmlock 1/4-20x1W'
washer washer screw
Inside of cart, insert rear shield tab into left slot on upper of lower back panel. Insertleft and right grease tray rails into slots
beneath grease tray opening in upper back panel, shown A. Attach front shield tabs under front braceand attach right and
left rails under front brace with three #8x3/8" self-tapping screws, shown B.
Greasetrayopening
19

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