Char-Broil American Gourmet 800 10301622 User manual

Product Guide
Model 10301622
Estimated Assembly Time: 1 Hour
Tools needed for assembly:
Phillips Screwdriver
Flat Head Screwdriver
Two adjustable wrenches
Hammer
FOR OUTDOOR USE ONLY
CAUTION:
Read and follow all safety statements, assembly instructions,
and use and care directions before attempting to assemble
and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal inside
homes, vehicles, or tents.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
If you have questions or need assistance during assembly, please call .
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
1-800-241-7548
42804539 - 10/26/09
Serial Number
Date Purchased
IMPORTANT: Fill out the product record information below.
ThefollowingaretrademarksregisteredbyW.C.BradleyCo.intheU.S.PatentandTrademarkOffice:Caldera®;Charcoal2Go®;Char-Broil®;America'sLegendaryBarbequeCompany®;AmericanGourmet®;
Bandera®;BrushHawg®;CB940®;Char-Diamonds®;Char-BroilCharcoal/Gas®;EverybodyGrills®;EverybodyOutside®;FastStart®;Grill2Go®;Grill2Go®Express®;GrillLovers®;InfraredGrillingThat’s
All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature
Series®;Sure2Burn®;TheBigEasy®;Trentino®;U®; WildWestTradition®;andthefollowingmarks:
® ®
Protected underone or moreof thefollowing U.S.Patents:5,421,319; 5,458,309;5,579,755; 5,996,573;6,135,104; 6,279,566;6,331,108; 6,484,900;6,526,876; 6,595,197;6,640,799; 6,640,803;6,729,873; 6,739,473;6,749,424;6,792,935; 6,951,213;
7,047,590; 7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876;
D428,303;D430,772;D435,396;D436,004;D438,059;D438,060;D438,427;D439,110;D442,505;D443,179;D443,354;D443,464;D447,384;D447,385;D447,909;D448,610;D448,614;D448,615;D448,616;D448,975;D449,492;D450,544;D451,759;
D454,028;D454,031;D455,205;D455,206;D456,202;D456,222;D456,223;D457,789;D458,520;D458,760;D458,802;D459,088;D459,148D459,149;D459,161;D459,163;D459,586;D459,943;D460,312;D460,313;D460,318;D461,359;D465,123;
D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000;
Canada:D97,504;D99,355;D102,037;D104,200;D108,377;2,315,567;France:D010,231;D010,422;D010,590;D010,849;1,089,646;SouthKorea:384,565;UnitedKingdom:2,099,402.OtherPatentsPending. ©2009W.C.BradleyCompany
The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Fireball™; Firenzy™;
FlavorMaster™;FrontAvenue™; Grill 2 Go®Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let’s
GrillSomethingTogether™;Lev-Alert™;Longhorn™; Magneto™;PrecisionFlame™; Quick2Burn™;QuickSet™; ReadyWhenYouAre™;Season,Set,And Savor™;SizzleOnThe Grill™;SignatureSeries™;
SureFire™;TheMinuteGrill™;Torchfork™;UniversalGrillParts™;YouBringtheParty™ TEC™isatrademarkofTecInfraredGrills.
American Gourmet
800 Series

DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
CAUTION
For residential use only. Do not use for commercial
cooking.
This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.
Follow all warnings and instructions when
using the appliance.
ProductRecordInformation............................1
PreparingtouseyourGrill.............................3
LimitedWarranty.....................................6
SafetySymbols......................................2
GrillMaintenance....................................3
CookingTips......................................4-5
PartsList/PartsDiagram..............................7
Assembly........................................8-14
HardwareList......................................15
RegistrationCard...................................16
TABLE OF CONTENTS
WARNING
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using
this product contains chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or
other reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection
as required to prevent burning.
Do not use this unit on or near combustible surfaces
or structures such as wood decks, dry leaves or
grass, vinyl or wood siding, etc.
SEE OWNERS MANUAL FOR IMPORTANT SAFETY
INFORMATION.
WARNING
FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR
LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL
INJURY AND OR PROPERTY DAMAGE.
WARNING
• Most surfaces on this unit are hot when in use.
Use extreme caution. Keep others away from
unit. Always wear protective clothing to prevent
injury.
• Keep children and pets away.
• Do not move this unit during operation.
• Never substitute gasoline, kerosene or alcohol
for charcoal starter. In some states, the use of
charcoal starter is prohibited by law. In this
case, paraffin-based starter cubes can be
substituted for charcoal starter. Never use
charcoal starter fluid with an electric starter.
Page 2

GRILL MAINTENANCE
Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished before
cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the
unit with a cloth or paper towels.
When finished cooking, and the unit has adequately cooled, clean out all remaining ashes.Ashes collect moisture, which
can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection
of your unit.Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is
recommended. NEVER PAINT THE INTERIOR OFTHE UNIT.
Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
WARNING
• Most surfaces on this unit are hot when in use.
Use extreme caution. Keep others away from
unit. Always wear protective clothing to prevent
injury.
• Keep children and pets away.
• Do not move this unit during operation.
• Never substitute gasoline, kerosene or alcohol
for charcoal starter. In some states, the use of
charcoal starter is prohibited by law. In this
case, paraffin-based starter cubes can be
substituted for charcoal starter. Never use
charcoal starter fluid with an electric starter.
PREPARING TO USE YOUR GRILL
Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior
steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.
?Brush all interior surfaces including grills and grates with vegetable cooking oil.
?Build a small fire on the ash pan, being sure not to lay coals against the walls.
?Close lid, position butterfly dampers at approximately one quarter turn open. This burn should be sustained for at least
two hours. Begin increasing the temperature by opening the butterfly dampers halfway and adding more charcoal. Your
grill is now ready for use.
Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on the interior surfaces will aid in the
protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the use of
commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OFTHE GRILL!
GRILLING
Charcoal is recommended, however, wood or a combination of both may be used as the fuel source for grilling with the
fuel source placed and ignited on the ash pan. Do not build too large of a fire. We recommend starting a fire with no more
than 4 pounds of charcoal (approximately 60 briquettes) and adding more as needed during cooking.After allowing the
fire to burn down, place the cooking grate on the unit. Failure to read and follow instructions for lighting charcoal may
result in serious personal injury and/or property damage.
Page 3

Building Your Fire
1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate
or ash pan. We recommend using 4 pounds (approximately 50 - 60 briquettes) to start your
fire, adding more as needed.
2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for
approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire
starter, light your fire according to the manufacturer's instructions.
3.) After allowing the lighter fluid to properly soak in, light the pile of briquettes in several
locations to ensure an even burn. Always light the fire with the grill lid open.
Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal
lighter fluid in grill and may result in a flash fire when lid is opened.
4.) Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing
injury.
5.) You are ready to begin cooking when the pile of briquettes ashes over and produces a red
glow (approximately 12 – 15 minutes).
6.) Depending on your cooking method, either leave the briquettes in a pile or spread evenly
across the charcoal grate using a long-handled poker.
*Always use caution when handling hot coals to prevent injury.
Know When Your Fire is Ready
Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals
are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. If you
have less than that, the coals are not ready, and if all of them are glowing red hot, the fire is
probably too hot. Here are a few steps you can take to adjust the temperature of your fire:
- If it is too hot, spread the coals out a bit more, which makes the fire less intense.
- Raise or lower the adjustable charcoal grate.
- Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.
- Use the indirect grilling method, with coals to either side of a drip pan and the food over the
pan rather than directly over the coals.
- In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be
careful, spraying with water tends to blow ashes around and make a mess.
- Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash
over before adding more.
COOKING TIPS
Page 4

Direct and Indirect Grilling
Direct Grilling - For most grilling, the ignited coals are spread in a single layer under the food. This
is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers,
steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is
open or closed, and represents the way most people grill. For more control, pile some of the coals
on one side of the grill where they will emit intense heat. You can move the food around on the grill,
setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a
little more quickly. You can also use the adjustable charcoal grate and dampers to control the
temperature in your grill.
Indirect Grilling - For items that take longer to cook, you will want to use indirect grilling. This
method is for long, slow cooking in a covered grill. For indirect cooking, the coals are piled two or
three coals deep on one side of the grill, or divided and piled on two sides. This leaves an empty
space next to the coals or between them. Food cooked over indirect heat is often started over
direct heat and then moved to the cooler (empty) part of the grill for even, slow cooking. To make
the heat as even as possible, construct two piles of coals. It is common to place a metal drip pan in
the empty space beside or between the coals, which is filled with water, wine, beer, broth, or a
combination. Place the food directly over the drip pan. This injects a little extra moisture into the
cooking environment and also catches dripping juices, which makes clean-up a little easier and
reduces the possibility of flare-ups. (Remember to keep a spray bottle filled with water on hand to
extinguish any flare-ups.) Once you get used to the indirect method, you may prefer to use it for
more grilling tasks. Although it may take a little longer, it is an excellent cooking method and a sure
way to prevent the food from burning and to promote even cooking.
Grilling with Wood Chips/Wood Chunks
For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood
chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors,
and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit
or nut is suitable for cooking. However, different woods have very different tastes. Experiment with
different woods to determine your personal favorite, and always use well-seasoned wood. Green or
fresh-cut wood can turn food black, and tastes bitter.
Mild Flavor Medium Flavor Heavy Flavor
Pecan Hickory Mesquite
Apple White Oak Blackjack Oak
Peach Cherry Rad Oak
USDA Recommended
Internal Cooking Temperatures
Ground Meat
Beef, Pork, Veal, Lamb......................................160°F
Turkey, Chicken.................................................165°F
Fresh Beef, Veal, Lamb
Medium Rare.......................................................145°F
Medium................................................................160°F
Well Done............................................................170°F
Poultry
Chicken & Turkey, whole.....................................165°F
Poultry Parts.......................................................165°F
Duck & Goose....................................................165°F
Fresh Pork
Medium..............................................................160°F
Well Done..........................................................170°F
Page 5

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this
product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods
indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or
freight pre-paid by the consumer for review and examination.
*Note: A dated sales reciept WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a
substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or
discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the
discoloration of stainless steel surfaces.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use
of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any
applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET
FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTIONARISING UNDER THE LAWS OF ANY STATE,
INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY
LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies
in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state
to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or
the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser
prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this
product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should
write to:
Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of
the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be
refused.
LIMITED WARRANTY
WS_1 Rev03
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
RUST is not considered a manufacturing or materials defect.
the manufacturer reserves the right to substitute like or similar parts that are equally functional.
SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING,
AND MATERIAL DEFECTS ONLY
All Parts 90 days from date of purchase*
Page 6

Key Qty Description
1 1 LidAssembly
2 1 Swing-Away Grate
3 4 Cooking Grate
4 2 Fire Grate Hanger
5 1 Butterfly Damper
6 1 Ash Pan/Fire Grate
7 1 Front Shelf Bracket, RH
8 1 Front Shelf Bracket, LH
9 2 Cart Brace
10 2 Long Leg
11 2 Short Leg
12 2 Wheel Cap
13 1 Axle
14 2 Leg End Caps
PARTS LIST
Page 7
26
Key Qty Description
15 1 Heat Indicator
16 2 Wheel
17 1 Storage Rack
18 2 Lid Hinge Pins
19 1 Smoke Stack
20 1 Handle Barrel Spring
21 1 Lid Handle
22 1 Side Shelf
23 1 Firebox
24 2 Front Shelf Slats
25 1
— 1 Hardware Pack
--- 1 Assembly Instructions, English
— 1 Assembly Instructions, Spanish
Grease Cup Clip
26 1 Cooking Grate Lifter
3

2
1
ASSEMBLY
Page 8
2
1FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable
location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface
during assembly.
To begin assembly, build two leg assemblies by sliding the long leg sections into the short leg sections.
Attach leg braces to the outside of one leg assembly using 4 each 1/4-20x1 3/4" screws and 4 each 1/4-20 flange nuts.
Do not fully tighten screws until Step 6 is complete.

Page 9
3
4With aid of a helper, place leg holes of remaining leg assembly over wood rack and rotate leg assembly unitl it meets the leg
braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach leg braces using 4
each 1/4x20x1 3/4" screws and 4 each 1/4-20 flange nuts. Do not fully tighten screws until Step 6 is complete.
Lay the leg assembly on its side with leg braces pointing upward. insert the wood rack hooks into leg holes and swing rack
upward, parallel to leg braces.

5
6
Insert a small Hair Pin Clipinto the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide
a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide the remaining wheel onto the axle and
secure with the remaining Hair Pin Clip.
Finally, Push the wheel caps onto each end of the axle.
Place the firebox onto the cart. The butterfly
damper should be on you right hand side.
Insert 4 each 1/4-20X1 3/4" screws through
cart and firebox. Secure the firebox using 4
each 1/4-20 flange nuts. Insert screws from
outside, flange nuts from inside chamber.
FULLY TIGHTEN ALL SCREWS AND NUTS
AT THIS TIME.
Wheel Cap
1/4-20 Flange Nut
1/4-20x1 3/4" Screw
Page 10
Hair Pin Clip
Hair Pin
Clip

7
8
•Attach LH and RH Front Shelf Brackets to the firebox using 4 each 1/4-20" Shoulder Bolts and 4 each 1/4-20
flange nuts.
•After the front shelf brackets are secured, attach the front shelf slats to the brackets using 4 each 1/4-20x1 1/4
screws and 4 each 1/4-20 flange nuts.
1/4-20 Flange Nuts
1/4-20x1 1/4
Screws
1/4-20 Shoulder
Bolts
1/4-20 Flange Nuts
1/4-20 Flange Nut1/4-20 Flange Nut
1/4-20x1 1/4
Screws
1/4-20x1/2
Screws
Page 11
A-Attach Side Shelf Brackets to LH side of firebox using 4 each 1/4-20x1/2 screws and 4 each 1/4-20 Flange nuts.
B-Attach Side Shelf Slats to Side shelf brackets using 6 each 1/4-20x1 1/4" screws and 6 each 1/4-20 flange nuts.
NOTE: The Side Shelf may be pre-assembled, if so attach the Side Shelf per Step A.

9
10
Page 12
Hinge Pin Hair Pin Clip
Hinge Pin
Handle with
Barrel Spring
1/4-20x1/2
Screws
Install the Swing-Away Grate by inserting 2 each 1/4-20x2" screws (one for each side of the lid) into Grill Lid and s
Place the wire loop in Swing-Away over the shaft of the bolt, as shown below.
Similarly secure the Swing-Away leg to the firebox using 2 each 1/4-20x3/4" screws and 2 each 1/4-20 flange nuts.
ecure
with 2 each 1/4-20 flange nuts.
1/4-20
Flange Nut
Damper Wheel
Flat Washer
1/4-20
Flange Nut
1/4-20x 3/4 Screw
Flat
Washer
Attach the butterfly damper wheel to the firebox using 1 each
1/4-20x3/4" screw, 2 each flat washers, 1 lock washer and
one 1/4-20 flange nut. DO NOT FULLYTIGHTEN THE
FLANGE NUT. This will allow for rotation of the damper wheel.
1/4-20x2"
Screw
1/4-20x3/4"
Screw
1/4-20 Flange Nuts
Hinge Properly Installed
Lock Washer
Swing-
Away Leg
Wire Loop
Lock Washer
Place Grill Lid on top of firebox assembly.Align hinge holes on back of unit. With the aid of a helper, attach Grill
Lid to firebox using 2 each Hinge Pins. Once Hinge Pins are in place, insert Large Hair Pin Clip into hole in
Hinge Pin.
Next, install Smokestack by inserting 2 each 1/4-20x3/4 screws though Grill Lid, insert Smokestack into Grill Lid
hole, then secure using 2 each 1/4-20 flange nuts.
Attach Handle to Grill Lid, secure with 2 each 1/4-20 Flange nuts and 2 lock washers.

12
13
11
Page 13
Insert the Charcoal Tray into the firebox as shown below. The charcoal tray hanger will rest on the
hanger tabs on the firebox.
NextAttach the Templerature Guage to the Grill Lid.
Charcoal Tray
Hanger
Hanger Tabs
Temperature
Guage
Place the 4 Cooking Grates into the firebox. The Cooking Grates will rest on the front and rear ledges of
the firebox.
Next,Attach the Grease Cup Clip as shown.
Your grill is now completely assembled. Please refer to page 3 for instructions on how to prepare and
season your grill prior to cooking.
Install Grease Cup Clip
Place 4 Cooking Grates
into the firebox. (only 3
grates are shown.)

HARDWARE LIST
Hardware is shown actual size. You may have spare hardware after assembly is complete.
1/4-20
Flange Nut
Qty. 33
1/4”
Lock Washer
Qty. 3
1/4-20x1/2”
Hex Screw
Qty. 4
1/4-20x3/4”
Hex Screw
Qty. 5
1/4-20x1 1/4”
Hex Screw
Qty. 4
1/4-20x1 3/4”
Hex Screw
Qty. 12
1/4-20x2"
Hex Screw
Qty. 2
Wheel Cap
Qty. 2 Hinge Pin Qty. 2 Hair Pin Clip
Qty. 2
Page 14
1/4-20
Shoulder Bolt
Qty. 4
1/4”
Flat Washer
Qty. 2
Large Hair Pin Clip
Qty. 2
Small

REGTEMP REV02
Warranty Registration Department
P.O. Box 1240
Columbus, GA 31902-1240