Char-Broil Commercial Series User manual

463231603 • 1
463231603/P80112062A(04-14-03)
ASSEMBLY,USE AND CARE MANUAL
CAUTION:
Read and follow
all safety statements,
assembly instructions,
and use and care
directions before
attempting to
assemble and cook.
INSTALLER/
ASSEMBLER:
Leave these instructions
with consumer.
CONSUMER:
Keep this manual for
future reference.
WARNING
Failure to follow all
manufacturer’s
instructions could
result in serious
personal injury and/or
property damage.
CAUTION
Some parts may contain
sharp edges - especially
as noted in the manual!
Wear protective gloves
if necessary.
THIS GRILL IS
FOR OUTDOOR
USE ONLY
If you have any questions
or need assistance
during assembly,
please call
1-800-241-7548.
Visit us on the web at:
www.charbroil.com
4632215
®®
Ifyouhaveanyquestions
or need assistance
during assembly,
please call
1-800-241-7548 U.S
1-800-387-6057 CAN
THISGRILLISFOR
OUTDOORUSEONLY
463231603

2 • 463231603
Call Grill Service Center For Help And Parts
•If you need help or warranty parts call !1-800-241-7548 U.S.
or 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355.
Business hours: Open 24 hours - Seven days a week.
• To order non-warranty replacement parts or accessories (grill
cover, cleaners, paint) call 1-800-993-2677 or send a FAX to
1-706-565-2121.
Important: Fill out Warranty Information below
WarrantyInformation
ModelNumber_______________________________
LotNumber(oncartonlabel) _____________________
SerialNumber_______________________________
DatePurchased______________________________
•For residential use only. Do not use for commercial
cooking.
CACA
CACA
CAUTIONUTION
UTIONUTION
UTION
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP Tank not connected for use
shall not be stored in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Openlid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
WARNINGWARNING
WARNINGWARNING
WARNING
• DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or
serious injury.
DD
DD
DANGERANGER
ANGERANGER
ANGER
• CAUTION: Indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
CACA
CACA
CAUTIONUTION
UTIONUTION
UTION
• WARNING: Be alert to the possibility of serious
bodily injury if the instructions are not followed. Be
sure to read and carefully follow all of the messages.
WARNINGWARNING
WARNINGWARNING
WARNING
Installation Safety Precautions
•This grill is designed for natural gas use at 7 inch water
column supply pressure. Verify supply pressure with your
local gas company. Not for use with LP gas.
• Grill installation must conform with local codes, or in their
absence, with National Fuel Gas Code, NFPA 54 / ANSI
Z223.1. Handling and storage of LP cylinders must
conform to LP Gas Code NFPA/ANSI 58. Grill is not for
use in or on recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70. Keep any
electrical cords and/or fuel supply hoses away from any
hot surfaces.
• This grill is safety certified for use in the United States only.
Do not modify for use in any other location. Modification
will result in a safety hazard.
Safety Symbols
• The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.

463231603 • 3
ForYour Safety .........................................................................2
Call Grill Service Center For Help And Parts...........................2
Installation Safety Precautions.................................................2
SafetySymbols .........................................................................2
Table of Contents.....................................................................3
Warranty....................................................................................3
Before Beginning Assembly .....................................................4
Parts List ...................................................................................4
Exploded View..........................................................................5
Assembly ................................................................................ 6-9
Use and Care ........................................................................9-14
Storing Your Grill .....................................................................13
Indirect Cooking ......................................................................14
Food Safety..............................................................................14
Troubleshooting......................................................................15
Char-Broilwarrantstotheoriginalconsumer-purchaserthat
thisproductshallbefreefromdefectsinworkmanshipand
materialsundernormalandreasonableuseandcorrect
assembly(ifassembledbyconsumer-purchaser),fromdateof
purchase.
Stainless steel and die cast parts - 99 years
Electronic ignition and burners - 10 years
Remaining parts - 2 years
Char-Broil will, at its option, refinish or replace any
product or part found to be defective during the warranty
period. Char-Broil will require you to return the part(s)
claimed to be defective, for its inspection, freight or postage
prepaid.
Ifyouwishtoobtainperformanceofanyobligationunderthis
limited warranty, you should write to:
CHAR-BROIL
Consumer Warranty / P.O. Box 1240
Columbus, GA 31902-1240
Char-Broilmayrequirereasonableproofofpurchaseand
wesuggestyoukeepyourreceipt. InthestateofCaliforniaonly,
ifrefinishingorreplacementoftheproductisnotcommercially
practicable,theretailersellingthisproductorChar-Broilwill
refundthepurchasepricepaidfortheproduct,lesstheamount
directlyattributabletousebytheoriginalconsumer-purchaser
priortodiscoveryofthenonconformity.Inaddition,inthestateof
Californiaonly,youmaytaketheproducttotheretail
establishmentfromwhichitwaspurchasedortoanyretail
establishmentsellingthisproductinordertoobtainperformance
underthiswarranty.
Thiswarrantydoesnotincludethecostonany
inconvenienceorpropertydamageduetofailureoftheproduct
anddoesnotcoverdamageduetomisuse,abuse,accident,
damagearisingoutoftransportationoftheproduct,ordamage
incurredthroughcommercialuseoftheproduct.Thisexpress
warrantyisthesolewarrantygivenbythemanufacturerandisin
lieuofallotherwarranties,expressorimplied,includingimplied
warrantyofmerchantabilityorfitnessforaparticularpurpose.
NeitherChar-Broildealersnortheretailestablishmentsellingthis
producthasanyauthoritytomakeanywarrantiesortopromise
remediesinadditiontoorinconsistentwiththosestatedabove.
Char-Broil'smaximumliability,inanyevent,shallnotexceedthe
purchasepriceoftheproductpaidbytheoriginalconsumer-
purchaser.Somestatesdonotallowtheexclusionorlimitationof
incidentalorconsequentialdamages.Sotheabovelimitationsor
exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecific
legalrightsandmayalsohaveotherrightswhichvaryfromstate
tostate.
WarrantyTable of Contents

4 • 463231603
Parts List - 463231603
• Necessary tools for assembly of your grill include:
Phillips®screwdriver,pliersandadjustablewrench.
Before Beginning Assembly
CertifiedGrillPartsAndAccessories®,Char-BroilandDesign®,Char-Broil(GasGrillBriquettes)®,
Char-Diamonds®,CookingZoneandDesign®,DiamondFlame®,ExecutiveChef®,Faststart®,
FlareFighter®,FlavorMaster®,GasGrillSilouetteandDesign®,H2OSmoker®,LavaFlame®,
MasterFlame®,MasterFlamePrecisionCookingSystem®,PowerSpark®,Quantum®,VIP®,
PrecisionFlameandDesign®,Sierra®,andTruFlame®areregisteredTrademarksoftheW.C.Bradley
Company. Thermos®isaregisteredtrademarkoftheThermosCompanyanditsaffiliates.
ArtisanCollectionbyChar-Broil™,C3andDesign™,Char-BroilandDesign™,FlameDesign™,
FlavorTents™,Grill2Go™,Grillin’Stick™,KeeperoftheFlame™,KeepersoftheFlame™,
NaturalGrip™,OutdoorCookingCollectionandDesign™,PatioBistro™,PrecisionFlame™,Pro-Check™,
QuickSetGrillsandDesign™,SmokerTents™,TheBigEasy™,TheMinuteGrill™,TheEdge™,
TheTuscanCollection™,andTheUrbanGrill™areTrademarksoftheW.C.BradleyCompany. Universal
GrillPartsandDesign™isatrademarkoftheThermosCompanyanditsaffiliates.
ProtectedunderoneormoreofthefollowingU.S.Patents: 4,598,692;4,624,240;4,747,391;4,747,391;
4,817,583;4,924,846;4,989,579;5,003,960;5,076,256;5,076,257;5,090,398;5,109,834;5,224,676;
5,277,106;5,421,319;5,441,226;5,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,582,094;
5,613,486;5,649,475;5,706,797;5,711,663;5,765,543;5,931,149;5,996,573;6,095,132;6,135,104;
6,279,566;D282,619;D339,714;D341,292;D343,337;D358,059;D361,466;D364,535;D372,637;
D373,701;D377,735;D383,035;D397,910;D405,643;D405,643;D406,005;D406,009;D413,043;D413,229;
D413,229;D414,982;D415,388;D416,164;D416,441;D416,441;D417,587;D422,516;D423,274;D423,876;
D428,303;D435,396;D436,004;D438,059;D438,060;D438,427;D439,110;D442,505;D443,179;D443,354;
D447,384;D447,385;D447,909;D448,610;D448,614;D448,615;D448,616;D448,975;andD449,492.
OtherPatentsPending.
Key Qty Description Part #
A 1 Lid Plate P00118036A
B 1 Lid Side Panel, Left P00105037K
C 1 LidSidePanel, Right P00106037K
D 1 Heat Indicator P00601181A
E 1 Plastic Lid Handle P00202012A
F 1 Logo Plate P00403003H
G 1 Warming Rack P01505007E
H 2 Cooking Grid P01615003E
I 3 Flame Tamer P01705005E
J 1 Griddle P05702002E
K 3 Burner P02001032E
L 1 Burner Support Bracket P02203052B
M 3 Gas Collector Box with Electrode P02609002B
N 1 Electric Wire set P02615062A
O 1 Electric Ignitor (4 port) P02502024C
P 1 Bowl Side Panel, Left P00720011A
Q 1 BowlSidePanel,Right P00721011A
R 1 Bowl Front Panel P00724014A
S 1 Bowl Rear Panel P00725014A
T 1 Rear Wind Shield P00728051A
U 1 Grease Draining Tray P02705084A
V 1 Grease Receptacle P02701015B
W 1 Gas Manifold P05003062A
X 3 Gas Valve for Main Burner P03222053B
Y 1 Heat Shield for Control Panel P03007032B
Z 1 Control Panel P02907381F
AA 3 Control Knob P03411111G
BB 3 Control Knob Seat P03415041J
CC 4 Spring P05504017E
DD 1 Sideburner Frame (Left) P01102013D
EE 1 Side Shelf, Right P01103012D
FF 1 Bracket for Side Shelf - Left Front P01204004C
GG 2 Bracket for Side Shelf - Left Rear, Right Front P01206003C
HH 1 Bracket for Side Shelf - Right Rear P01207002C
II 2 Front Panel, Side Shelf, Left P07503001B
JJ 1 Cart Bottom Shelf P01003037D
KK 2 Cart Side Panel P07604002B
LL 1 Cart Rear Panel P07702002B
MM 1 Door Bracket P03301001D
NN 2 Door Front Plate P04301002A
OO 2 Door Handle P00214006A
PP 2 Bowl Support Bracket P01306002D
QQ 1 Left Side Cart Leg, Front P00910005C
RR 1 Left Side Cart Leg, Rear P00911005C
SS 1 Right Side Cart Leg, Front P00912005C
TT 1 Right Side Cart Leg, Rear P00913005C
UU 4 Caster Seat P04507003A
VV 4 3" Caster P05106003D
WW 1 Brass Fitting (Manifold and Regulator) P03901004A
XX 1 Quick Discounect 12ft Hose Assembly P03703001A
YY 1 NG Regulator Bracket P03311029D
ZZ 1 NG Regulator Rubber Hose P03705037A
AAA 1 Sideburner Lid P0011508AA
BBB 1 Lid Knob for Sideburner P00201008A
CCC 1 Pot Support P00814002D
DDD 1 Electrode P02614007C
EEE 1 Sideburner P02020003D
FFF 1 Gas Valve for Sideburner P03218102G
GGG 1 Control Knob P03401031F
HHH 1 Connection Tube P03702002A
III 1 "4" WC NG Regulator with Adaptors P03614002B
JJJ 1 AA Battery P05301001A
KKK 1 Front Panel, Side Shelf, Right P07502001B
LLL 1 Sideburner Control Knob Seat P03408051J
MMM 1 Match Lighting Stick with Chain P05507031E
NNN 1 Motor Assembly P07101010A
OOO 1 Motor Bracket P07103011C
PPP 2 Fork P05508112F
QQQ 1 Collar P05508113F
RRR 1 Bushing P05508114F
SSS 1 Handle P05508115E
TTT 1 Spit P05508111F
UUU 1 Door Stop P05510009E
1 Caster Wrench P05515002C
1 Grate Lifter P05515014E
1 Hardware Pack P06004042A
Owner's Manual P80112062A

463231603 • 5
Exploded View - 463231603
A
B
C
D
E
F
G
H
I
J
K
L
M
M
M
N
O
P
Q
RS
U
V
WX
Y
Z
AA
PP BB
CC
EE
KK
FF
GG
NN
JJ
KK
LL
UU
TT
OO
QQ
RR
K
DD
GG
HH
KKK
I I
MM
NN
OO
PP
SS
UU
UU
UU
VV
VV
VV
VV
XX
AAA
BBB
CCC
DDD
EEE
GGG
HHH
JJJ
LLL CC
MMM
SSS
TTT
PPP
NNN
OOO
QQQ
RRR
xx YY
ZZ
III
WW
T
FFF
UUU

6 • 463231603
LF
LR
RR
RF
Assembly - 463231603
• Unpack and remove all protective packaging.
1. Position bottom shelf with the 4-hole pattern to the left side.
See Fig. 1.
VERY IMPORTANT: The labels on the cart legs
indicate their assembly position to the bottom shelf. LFLF
LFLF
LF=Left
Front, LRLR
LRLR
LR=Left Rear, RFRF
RFRF
RF=Right Front, and RRRR
RRRR
RR=Right
Rear. Labels should face inward toward each other when
correctly assembled. Remaining components cannot be
assembled if leg positions are incorrect.
2. Install the four cart legs to the indicated corners of the
bottom shelf using 8 of the 1/4x2-1/2" Phillips-head screws
provided. Do not fully tighten screws.
3. Install cross braces, facing inward, to cart legs on both
sides using 8 of the 1/4x1/2" Phillips-head screws. Fully
tighten. See Fig. 1.
FIGURE 1
Cross
Brace
Bottom
Shelf
4. Screw the 4 casters into the caster seats in the bottom of
each cart leg. Turn the threaded caster stem by hand,
clockwise until it stops. Fully tighten with the wrench
provided. See Fig. 2.
5. Install the two side panels and one rear panel to the cart by
using 4 of the 3/16x3/8" Phillips-head screws on each
panel. Leave rear panel screws loose. See Fig. 2.
FIGURE 2
Caster
Rear
panel
4-hole pattern
toward left side
Side
panel
Side
panel
8. Attach the door bracket to the lower holes in the front legs
with the end tabs pointing upward and the flange to the rear,
pointing downward. Use 2 of the 1/4x1/2" Phillips-head
screws. Do not fully tighten. See Fig. 4.
9. Place doors into the hinge holes of the bottom shelf and
door bracket. Push door bracket down until doors are
secure and can open and close freely. Do not fully tighten
door bracket screws. See Fig. 4.

463231603 • 7
10. Remove protective film from doors. Install door handles to
doors using 4 of the 3/16x3/8" Phillips-head screws. See
Fig. 4.
11. Attach the 4 side shelf brackets to the tops of the cart legs
using 8 of the 1/4x1/2" Phillips-head screws.
IMPORTANT: Bracket with cut-out installs on front left
leg. Be sure the flat side of each bracket faces outward.
Fully tighten. See Fig. 4.
12. Place the sideburner shelf over the left brackets and cross
brace. Be sure ignitor wire is hanging loose. Be sure the
inside shelf holes align with cross brace holes. Secure
shelf firmly to the ends of the brackets using 2 of the
1/4x1/2" Phillips-head screws. Repeat this procedure for
the side shelf on the right side of the cart. See Fig. 4.
FIGURE 4
Sideburner
shelf
Side
shelf
Shelf bracket,
flat side facing
outward
Lower
hole
Door
bracket
DoorHandle
Hinge
Hinge
hole
Align
holes
To reduce the weight of the grill head, open the grill lid and
remove the packed components. This step requires 2 people
to lift and position the grill head onto the cart.
14. HINT: Slide grill head into cart from the front. Use care to
avoid scratching tops of side shelves. Align the 2 holes
beneath the hang ledge on each side of the grill head with
the 2 holes in the side shelf and cross brace on the cart.
Raise the grill lid and insert 4 of the 1/4x3/4" Phillips-head
screws. Beneath the side shelves, add 1/4" nuts. Do not
fully tighten. See Fig. 6.
15. Attach heat indicator to grill lid using nut provided. Make
sure graphics on heat indicator are properly oriented before
tightening nut. See Fig. 6.
Bracket with
cut-out
Remove
film
Match
lighting
stick
FIGURE 5
13. Attach match lighting stick
and chain to the right rear
leg, below shelf bracket,
using one M4x10mm,
self-tapping, Phillips-head
screw. See Fig. 5.
Door Stop
Attach the door stop to the bottom shelf, with the flange facing
the front, using 2 of the 3/16x3/8" Phillips-head screws. Fully
tighten. See Fig. 4.
FIGURE 6
Grill
head
Hang
ledge
Gas hose Hang
ledges
rest on
shelves
Heat indicator

8 • 463231603
FIGURE 8
17. Secure grill head to all cart legs using 4 of the 1/4x2-1/2"
Phillips-head screws and 1/4" nuts. See Fig. 8.
18. Fully tighten all leg screws, rear panel screws, door
bracket screws, and grill head screws.
19. From the back of the cart, slide the grease draining tray into
the grill head. Place the grease receptacle into the notches
on the bottom of the tray. See Fig. 8.
Grease
draining
tray
Grease
receptacle
Attach grill head
to all 4 legs
20. Unscrew the ignitor cap located on the control panel and
remove the contact and spring from the ignitor slot.
See Fig. 9.
21. Place the suppliedAAbattery into the ignitor slot with the
positive pole facing toward you.
22. Place the spring with contact over the battery. Screw the
ignitor cap back onto the control panel.
23. Attach panel to front of sideburner shelf by placing top lip of
panel ABOVE bottom lip of shelf. Secure using three
3/16"x3/8" Phillips-head screws and 3/16" nuts. Fully
Tighten. See Fig. 10.
FIGURE 9
FIGURE 10
Contact Spring
AA Battery
Ignitor
cap +–
Panel lip
Shelf
lip
FIGURE 11
Secondary
cooking
rack
Cooking
grid
Griddle
Flame tamer
Lower
ledge
16. Firmly attach ignitor wire from sideburner to the ignitor wire
from the grill head. See Fig. 7a. Beneath left shelf, insert
sideburner valve into sideburner tube. See Fig. 7 for
proper engagement. Attach sideburner valve to shelf using
2 of the M4x10 Phillips-head screws and washers. Place
knob seat, spring, and sideburner knob over valve stem.
FIGURE 7 Sideburner
tube
Wire from Grill head
FIGURE 7a
Valve
Valve
Ignitor
wire
Sideburner
knob
Seat

463231603 • 9
24. Place the 3 flame tamers on the lower ledge above
burners. See Fig. 11. They should meet in the center.
25. Place the cooking grids or griddle on the ledge above the
flame tamers.
26. Place the secondary cooking rack into the slots on the
upper left and upper right of the grill bowl panels.
27. Attach rotisserie motor bracket to bowl side panel using
screws, washers, and nuts provided, then slide motor onto
bracket. See Fig. 12.
28. Twist handle onto threaded end of spit rod, then add
bushing, collar, and forks to spit. Insert spit into motor and
rest collar in groove of opposite side.
Before Your First Cookout
• Perform the leak test as indicated in the use and care
section.
• Wash the cooking grids, griddle, cooking rack, and all
stainless steel surfaces with warm, soapy water. Rinse and
drythoroughly.
• Light burners. Check to make sure they are lit, then close
the lid and warm the grill on HI for 15 minutes. Curing of
paint and parts will produce an odor only on first lighting.
• WARNING: When the rotisserie motor is in use, the
warming rack and side burner should not be used.
WARNINGWARNING
WARNINGWARNING
WARNING
30. Thread the natural gas quick connect hose onto the
regulator fitting and wrench-tighten the connection.
See Fig. 14. Please read "Connecting Your Grill to the
Natural Gas Source" and "Leak Testing", in the Use
and Care section, before using your grill.
FIGURE 14
Natural gas
hose
Regulator
fitting
29. Assemble the regulator mounted on the "L" bracket onto
the Left rear leg with 3/16" X 1/2" Phillip's head screw.
See Fig. 13.
FIGURE 13
Regulator
with "L"
bracket
FIGURE 12
Handle
Bushing and collar
Forks
Spit rod
Bracket
Motor

10 • 463231603
Connecting Your Grill to the
Natural Gas Source
1. Coatpipenipplewithgasresistantdope.Screwsocketontogas
manifoldatgassource(A).
2. Connectunattachedendofnaturalgashosetosocket.Pushsleeve
backonsocket(B)andinsertpluguntilsleevesnapsforward,locking
plugintosocket.
Whensocketandplugareconnected,valveinsocketopensautomati-
callytopermitfullgasflow.Whencouplingisdisconnected,valvein
socketinstantlyandpositivelyshutsoffflowofgas.Becausevalvein
socketpositivelyshutsoffflowofgas,grillcanbedisconnectedfromgas
sourcebydisconnectinghosefromsocket.Socketcanbelefton
manifoldofgassourceifsodesired.
With proper assembly, plug cannot be removed without
pushingsleeveback.Todisconnect,pushsleevebackandpullplug
outofsleeve(thisautomaticallyshutsoffgas).
Please Note: Hose and assembly are A.G.A. certified and C.G.A.
listed for natural gas, manufactured gas, mixed gas and for
liquefied petroleum and for LP Gas-Air mixtures on basis of 0.64
specific gravity for 1000 BTU's per cubic foot of gas at 0.3 in.
water column pressure drop. Only ANSI Z21.54 approved hoses
should be used with this grill.
The appliance and its individual shut off valve must be discon-
nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of
1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5 kPa).
Use and Care
Gas
Flow
Pipe Nipple
Gas Manifold
Socket
Sleeve
Insert cover in socket
when hose is removed
Plug
Hose
Socket
Push sleeve back to attach
Hose
Plug
BB
BB
B
AA
AA
A
WARNINGWARNING
WARNINGWARNING
WARNING
• Do not use hard metal piping of any kind to
connect this type of grill to natural gas source. Use
ONLY hose specified by Char-Broil. Using hard
metal piping or convoluted metal tubing is an
unsafe practice. Movement of the grill can cause
breakage of metal pipe.
WARNINGWARNING
WARNINGWARNING
WARNING
• Connection to gas source must be done by a
certified plumber.
IMPORTANT:IMPORTANT:
IMPORTANT:IMPORTANT:
IMPORTANT: Regulator supplied with grill MUST be
utilized for natural gas connection.

463231603 • 11
Leak Testing Valves, Hoses and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning hand wheel counter
clockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4. Brush soapy
solution onto
following
connections:
5. "If growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks
cannot be stopped "do not try to repair." Call for
replacement parts. Order new parts by giving the serial,
model number and name of items needed to the Grill Service
Center at
!1-800-241-7548 U.S. or 1-800-387-6057 CAN.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
• Do not use grill until leak checked.
• If leak is detected at any time, STOP and call the Fire
Department.
• If you cannot stop a gas leak, immediately turn gas
off at gas source and call natural gas supplier or
your fire department!
WARNINGWARNING
WARNINGWARNING
WARNING
Safety Tips
▲▲
▲▲
▲When grill is not in use, turn off all control knobs and gas
source.
▲▲
▲▲
▲Never move grill while in operation or still hot.
▲▲
▲▲
▲When moving the grill push it forward, do not pull from
behind.
▲▲
▲▲
▲Use long-handled barbecue utensils to avoid burns and
splatters.
▲▲
▲▲
▲Do not remove grease receptacle or tray until grill has
completely cooled.
▲▲
▲▲
▲If you notice grease or other hot material dripping from grill
onto valve or regulator turn off gas supply at once. Determine
the cause, correct, clean and inspect valve and regulator
before continuing. Perform a leak test.
▲▲
▲▲
▲The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
▲▲
▲▲
▲If you have a grill problem see the "Troubleshooting Section".
WARNINGWARNING
WARNINGWARNING
WARNING
For Safe Use Of Your Grill:
•Do not let children operate or play near grill.
•Keep grill area clear and free from materials that burn.
•Do not block holes in bottom or back of grill.
•Check burner flames regularly.
•Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under a surface that can catch fire.
•Use grill at least 3 ft. from any wall or surface. Maintain 10
ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live
electrical appliances, etc.
•Do not use charcoal, briquets or lava rock in this grill.
•ApartmentDwellers:
Check with management to learn the requirements and
fire codes for using a Gas Grill in an apartment. If allowed
use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies made of wood.
• NEVER attempt to light burner with lid closed. A
buildup of non-ignited gas inside a closed grill is
hazardous.

12 • 463231603
Burner Flame Check
• Remove grates and flametamers. Light burners, rotate knobs
from HI to LOW. You should see a smaller flame in LOW
position than seen on HI. Always check flame prior to each
use. Perform flame check for sideburner. If only low flame is
seen refer to "Sudden drop or low flame" in
theTroubleshootingSection.
IgnitorLighting
▲▲
▲▲
▲Donotleanovergrillwhilelighting.
1. Open lid during lighting
2. To ignite any burner, turn knob to HI, push and hold
ELECTRONIC IGNITOR button for 5 seconds.
3. If ignition does not take place within 5 seconds, turn all
burner knobs to OFF, wait 5 minutes, then repeat lighting
procedure.
4. If IGNITOR does not work, follow match lighting
instructions.
• Putting out grease fires by closing the lid is not
possible.Grillsarewellventilatedforsafetyreasons.
• Donotusewateronagreasefire.Personalinjurymay
result.Ifagreasefiredevelopsturnknobs andLPtank
off.
• Donotleavegrillunattendedwhilepreheatingor
burningoffon high. Ifgrill has notbeen regularly
cleanedagreasefirecanoccurthatmaydamagethe
product.
CACA
CACA
CAUTIONUTION
UTIONUTION
UTION
Match Lighting
1. To match light SIDEBURNER, open
sideburner cover.
2. Place lit match near burner.
3. Push in and turn sideburner
knob counter-clockwise. Be
sure burner lights and stays lit.
• If burner does not light turn knobs to OFF, wait 5
minutes,tryagain.
WARNINGWARNING
WARNINGWARNING
WARNING
Match Lighting
▲▲
▲▲
▲ Do not lean over grill while lighting.
1.Open lid during lighting.
2.Place lit match into match
lighting stick, then into lighting
hole on right side of grill.
3.Push in and turn far right burner
knob to HI. Be sure burner lights
andstayslit.
4.Light adjacent burners in sequence by pushing knobs in
and turning to HI.
HI
LOW
TurningGrillOff
• Turn all knobs to OFF position. Turn gas OFF at gas
source.
Ignitor Check
• Turn gas off at gas source. Push and hold electronic
ignitor button. "Clicks" should be heard and spark seen
each time between collector box or burner and electrode.
See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is OFF at gas source before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs don't spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn
back to OFF position. Valves should turn smoothly.
Hose Check
•Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only valve/
hose/regulator specified by manufacturer.
Cleaning The Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and Gas source.
2. Remove cooking grates, flametamers, grease tray and grease
receptacle.
3. Remove cotter pins from beneath each burner "foot" using a
screwdriver or needle nose pliers.
4. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiestforyou.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner tube
and burner several times.

463231603 • 13
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each burner
tube and burner several times.
(C) Wear eye protection: Use an air hose to force air into the
burner tube and out the burner ports. Check each port to make
sure air comes out each hole.
5. Wire brush entire outer surface of burner to remove food
residue and dirt.
6. Clean any blocked ports with a stiff wire such as an open paper
clip.
7. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or holes
are found replace burner.
VERY IMPORTANT: Burner tubes must reengage valve
openings.
8. Carefully replace burners.
9. Replace cotter pin beneath each burner.
10. Replace grease tray and receptacle, flametamers, and
cooking grates.
Clean burners prior to use after storing, at the
beginning of grilling season or a period of
one month not being used. Spiders and insects like to
build nests in burner tubes (especially during colder
months). These nests can cause fires in burner tubes or
under grill.
CACA
CACA
CAUTIONUTION
UTIONUTION
UTION
GeneralGrillCleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong
solution of detergent and water or use a grill cleaner with
scrub brush to insides of grill lid and bottom. Rinse and allow
to completely air dry. Do not apply a caustic grill/oven
cleaner to painted surfaces.
•Plastic parts: wash with warm soapy water and wipe dry.
▲▲
▲▲
▲Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: because of glass-like composition,
most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive
scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water, wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high-
quality appearance, wash with mild detergent and warm
soapy water, wipe dry with a soft cloth after each use. Baked-
on grease deposits may require the use of an abrasive plastic
cleaning pad.
Indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on the
grill by indirect heat. The heat from selected burners circulates
gently throughout the grill, cooking meat or poultry without the
touch of a direct flame. This method greatly reduces flare-ups
when cooking extra fatty cuts because there is no direct flame to
ignite the fats and juices that drip during cooking.
Indirect Cooking Instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may
need to be increased to insure sufficient cooking
temperatures.
StoringYourGrill
• Clean cooking grates
• Store in dry location.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by Char-Broil.
• Store grill indoors ONLY if gas source is disconnected.
• When removing grill from storage follow "Cleaning the Burner
Assembly" instructions before starting grill.

14 • 463231603
Food Safety
• Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful
bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
How To Tell If Meat Is Grilled Thoroughly
•Meat and poultry cooked on a grill often browns very fast on
the outside. Use a meat thermometer to be sure food has
reached a safe internal temperature, and cut into food to
check for visual signs of doneness.
•Whole poultry should reach 1800F; breasts, 1700F. Juices
should run clear and flesh should not be pink.
•Hamburgers made of any ground meat or poultry should
reach 1600F, and be brown in the middle with no pink juices.
Beef, veal and lamb steaks, roasts and chops can be cooked
to 1450F.All cuts of pork should reach 1600F.
•NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
•When reheating takeout foods or fully cooked meats like hot
dogs, grill to 1650F, or until steaming hot.
1 Burner Cooking
Cook with direct or indirect heat.
Best for smaller meals or foods.
Consumes less fuel.
2 Burner Cooking
Great indirect cooking on low.
Produces slow, even heating.
Ideal for slow roasting and baking.
ON
ONON

463231603 • 15
Problem
Burner will not
light using ignitor.
Burners will not
match light.
Flames blow out.
Flare-up.
Persistent grease
fire.
Flashback...
(fire in burner tubes)
Possible Cause
Wires and/or electrode covered with
cooking residue.
Electrode cracked or broken "sparks at
crack"
Electrode tip not in proper position
Wiresarelooseordisconnected.
Wireisshorting(sparking)between
ignitorandelectrode.
Deadbattery.
Nogasflow.
Obstructionofgasflow.
Disengagementofburnertovalve.
Highorgustingwinds.
Greasebuildup.
Excessivefatinmeat.
Excessivecookingtemperature.
Greasetrappedbyfoodbuilduparound
burnersystem.
Burnerand/orburnertubesareblocked.
Prevention/Cure
Clean wires and/or electrode with rubbing alcohol and clean swab.
Replace electrode(s).
MainBurners:Tipofelectrodeshouldbepointingtowardtipofcollector
box.Thedistanceshouldbe1/8"to1/4",adjustifnecessary.
Sideburner:Tipofelectrodeshouldbepointingtowardgasportopening
onburner.Thedistanceshouldbe1/8"to3/16",adjustifnecessary.
Reconnectwiresorreplaceelectrode/wireassembly.
Replaceignitorwire/electrodeassembly.
ReplacewithanewAAbattery.
Turngasonatsource.
Clearburnertubes.
Reengage burner and valve.
Turnfrontofgrilltofacewindorincreaseflameheight.
Cleangrill.
Trimfatfrommeatbeforegrilling.
Adjust(lower)temperatureaccordinglyoruseindirectcooking.
TurnknobstoOFF.Turngasoffatgassource.Leavelidinposition
andletfireburnout.Aftergrillcools,removeandcleanallparts.
Cleanburnerand/orburner tubes.
Troubleshooting

16 • 463231603
A Division of W.C. Bradley Co.
P.O.Box 1240
Columbus,GA 31902-1240