Char-Broil GRILL2GO 11401587 User manual

Assembly
Guide
Model Numbers:
11401587
PROPANE
(English)
Allow approximately 10 minutes for assembly.
42804597 • 01/07/2011
Propane cylinder
sold separately.

2 ASSEMBLY GUIDE
First -
Take a moment to record the serial number here: _______________________________
When grilling, preheat your grill for 10 to 15 minutes with the lid down.
After grilling the grill can be turned on High for cleaning and burning off
the grate. Use a wire brush to brush off the grate.
A light coat of oil on the grate will help prevent foods like fish and vegetables from
sticking to the grate.
A, B, Assembly:
CAUTION: For your safety, before operating, Read Product Guide & Outdoor Cooking Guide
provided with this grill.
*SAFETY First…..Grill components may have sharp edges. Be careful when handling grill parts
during assembly. We suggest that you wear a sturdy pair of leather gloves while handling the grill parts.
TIPS & Tricks…...
BEFORE You Grill….
1. Read Product Guide & Outdoor Cooking Guide
2. Position Grill safely away from walls & structures
3. Pre– Heat Grill—15 minutes on High to season grill.
TOOLS REQUIRED FOR ASSEMBLY
NOTE….
Installer: Leave instructions with the grill.
Consumer: Retain instructions for reference.
Grill must be installed in accordance with local
codes…..
Designed for outdoor use only…
Read all instructions before operating…
NONE
BEFORE You begin assembly of your grill….
1. Carefully remove all components from the carton.
3. Please note that hardware used for assembly may not be shown actual size..
2.
Familiarize yourself with the components and hardware used for assembly.
4. After removing components from the carton, split the carton open and use it as
a scratch-free work pad to assemble your grill.
Go to charbroil.com to register your grill.-
© 2010 Char-Broil, LLC Printed in China• Columbus, GA31902 •

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from
those on your particular model. However, the method of assembly remains the same.
K
A
L
D
S
Q
F
J
P
N
3ASSEMBLY GUIDE Grill Parts Diagram
M
B
C
E
I
V
R
X
Y
Z
O
AA
H
T
U
W
G
BB
DD
Key Qty Description Key Qty Description
A 1 GRILL LID P 1 HANDLE, F/ LID
B 1 COOKING GRATE Q 1 LOGO PLATE
C 1 TROUGH R 1 ELECTRODE W/ WIRE
D 1 BURNER S 2 SIDE SHELF BUSHINGS
E 1 INNER REFLECTOR T 1 IGNITOR MOUNTING BRACKET
F 1 FIREBOX BOTTOM U 1 IGNITOR HEAT SHIELD
G 1 GRILL STAND V 1 GRILL HEAD MOUNTING BRACKET
H 1 FASCIA, F/ GRILL STAND W 1 GRILL HEAD PULL HANDLE
I 1 MATCH HOLDER X 1 HEAT SHIELD, F/ LID HANDLE
J 1 LEFT SIDE SHELF Y 1 LID CLASP
K 1 RIGHT SIDE SHELF Z 1 VENTURI GUARD
L 1 REGULATOR CONTROL VALVE AA 1 PIEZO IGNITOR
M 2 WHEEL BB 1 REAR HANDLE, F/ FIREBOX
N 1 HINGE SET CC 2 LEG END CAP
O 1 VENTURI LATCH ASSEMBLY DD 8 RUBBER BUMPER
EE 1 AXLE, F/ WHEEL
NOT Pictured
… 1 HARDWARE PACK
… 1 ASSEMBLY MANUAL, ENGLISH
… 1 ASSEMBLY MANUAL, SPANISH
… 1 ASSEMBLY MANUAL, FRENCH
… 1 PRODUCT GUIDE, ENGLISH
… 1 PRODUCT GUIDE, SPANISH
… 1 PRODUCT GUIDE, FRENCH
CC
EE

4 ASSEMBLY GUIDE
Part Qty
A1– Handle 1
A2
Fasteners
(Qty. 4)
GRILL Assembly
#8 Fiber Washer
– Heat Sheld 1
Step 1: Choose a location suitable for assembling your grill. Carefully cut the carton open and use it as a
pad to prevent scratching or damaging your grill. Next, verify that you have all of your parts.
Assemble the Handle and Heat Shield as shown using 4 #8 Fiber Washers and 4 #10-24x5/8" Screws.
Securely tighten the screws.
Step 2: Install the Grill Lid to the Firebox Bottom by aligning the hinges as shown below. with the hinges
aligned and the grill lid resting on top of the fire box, install the hinge pins through the holes in the
hinges, shown (A) Then insert a hitch pin into each of the hinge pins to hold them in place, shown (B)
A1
A2
Handle
Heat Shield
#10x24x5/8”
Machine Screw
(Qty. 4) (Qty. 2)
Hinge Pin
A
BInsert Hitch Pins
Grill Lid
Fire Box
(Qty. 2)
Hitch Pin

Step 3: Install a wheel retaining clip to one end of the axle. install one flat washer as shown below. After
the flat washer, install a wheel. Be sure to orient the wheel as shown. Now insert the axle (with wheel
installed) through the grill stand axle holes as shown below.
Next, install the remaining wheel and flat washer - then secure with the remaining wheel retaining clip.
Wheel
Retaining
Clip
Axle
Flat Washer
Wheel A6
Flat Washer
Axle Hole
Wheel shown properly
installed.
A4
Wheel
Retaining
Clip
Fasteners
(qty 2)
GRILL Assembly
Wheel Retaining
Clip
(qty 2)
Flat Washer
5ASSEMBLY GUIDE
Part Qty
A3 – Grill Stand 1
A4– Grill Head 1
A5– 2
A6
Wheels
– Axle Rod 1

6ASSEMBLY GUIDE
GRILL Head Assembly
Step 1: Unfold the grill stand. Ensure that the locking clip engages at the rear
of the stand.
Attach the grill head to the grill stand by inserting the tab shown into the grill
stand, then allow the grill head to rotate forward while pulling the latch
handle. Ensure that the latch handle is fully engaged by pulling up on the grill
head.
Grill Head Slot
Grill Stand Locking Clip
(Shown engaged)
Engage Grill
Head Clip into
slot
Pull Handle to
engage pin in front of
the grill stand.
Grill Head shown assembled to the grill stand.

7ASSEMBLY GUIDE
GRILL Head Assembly
Step 2:
rear of the grill, inserting the Regulator Control Valve fully into the exposed burner tube,
and then releasing the regulator lock.
Step 3: Place the Trough and Cooking Grate in position as shown below.
Assemble the Side Shelves by inserting the side shelf mounting rods into the side shelf busing.
Install the Regulator Control Valve by first sliding the regulator lock toward the
Regulator Lock
1. Slide to rear
Regulator
2. Insert Regulator fully
into burner tube.
3. Release lock.
Trough
Cooking Grate

8GRILL CARRY POSITION
To transport your grill, first allow the grill to cool completely.
?Remove the propane cylinder from the grill head.
?Remove and store the side shelves inside the grill head.
?Then be sure that the grill lid latch is locked down securely.
?Remove the grill head and set it aside.
?Fold up the grill stand.
?Attach the grill head to the grill stand in the carry position.
To release the grill stand into the Carry
position, flip the grill stand lock down and
carefully fold up the grill stand.
Pull handle
to engage
the grill stand
carry
position.
Insert grill
head clip into
carry position
slot.
Grill-2-Go Quickset in the carry position.