Char-Broil Gas2Coal User manual

08/28/17 • G421-001-070801
463370518
If you have questions or need assistance
during assembly, please call 1-800-241-7548.
Si vous avez des questions ou besoin d´aide
pendant l’assemblage, S’il vous plaît appelez
1-800-241-7548.
Si tiene alguna pregunta o si Necesita
ayuda durante el Ensamblado, llámenos Al
1-800-241-7548.
Serial number | Numéro de série | Número de serie
Date purchased | Date d’chat | Fecha de compra
See rating Label on grill for serial number.
El número de serie se encuentra en la etiqueta de
especificaciones de la parrilla.
Ce numéro se trouve sur l´étiquette signalétique sur
i´appareil.
Gas2Coal Grill

2
If during operation the flames go out (You smell gas or
cannot see the flame)
1. Turn the burner controls OFF
2. Open lid.
3. Wait 5 minutes and repeat the lighting procedure.
If the burner goes out, gas will continue to flow out of the
burner and could accidently ignite with risk of injury.
DANGER
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or
moderate injury.
TABLE OF CONTENTS
SAFETY SYMBOLS
The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.
THIS GRILL IS FOR OUTDOOR USE
ONLY.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
For residential use only. Do not use for commercial cooking.
WARNING
DANGER
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and
immediately call your gas supplier or your fire
department.
WARNING
1. Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any other
appliance.
2. An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
CAUTION
WARNING
Do not attempt to repair or alter the
hose/valve/regulator for any “assumed” defect. Any
modification to this assembly will void your
warranty and create the risk of a gas leak and fire.
Use only authorized replacement parts supplied by
manufacturer.
DANGER
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Use and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-46
Grilling Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-60
Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Registration Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)

3
Failure to follow all manufacturer’s instructions could result in
serious personal injury and/or property damage.
WARNING
CAUTION
CAUTION
Some parts may contain sharp edges. Wear protective
gloves if necessary.
CAUTION
Grease Fires
• Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP
tank off.
• If grill has not been regularly cleaned, a grease fire can
occur that may damage the product. Pay close attention
while preheating or burning off food residue to insure
that a grease fire does not develop.
• The best way to prevent grease fires is
regular cleaning of the grill following
instructions on General Grill Cleaning and
Cleaning The Burner Assembly.
CAUTION
Using pots larger than 6 quarts in capacity could exceed
weight limit of the side burner shelf or side shelf, resulting
in failure of grill cart components.
DANGER
•NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
•Never fill a cylinder beyond 80% full.
If you see, smell or hear gas escaping, immediately get
away from the LP cylinder/appliance and call your fire
department.
•
An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve.
This could cause an intense fire with risk of property
damage, serious injury or death.
•
WARNING
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using this
product contains chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
2. This product contains chemicals, including lead and
lead compounds, known to the State of California to
cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
Read and follow all safety statements, assembly
instructions, and use and care directions before attempting
to assemble and cook.

4
Installation Safety Precautions
•Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. If your grill is Dual Fuel
ready, a conversion kit must be purchased for use with
natural gas.
•Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
•All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
•This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
USE AND CARE
LP Cylinder Removal, Transport and Storage
•Turn OFF all control knobs and LP cylinder valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Loosen cylinder screw beneath bottom shelf or
disconnect other retention means, then lift LP cylinder up and
and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. Failure to use
safety cap as directed may result in serious personal
injury and/or property damage.
•A disconnected LP cylinder in storage or being transported
must have a safety cap installed (as shown). Do not store an
LP cylinder in enclosed spaces such as a carport, garage,
porch, covered patio or other building. Never leave an LP
cylinder inside a vehicle which may become overheated by the
sun.
•Do not store an LP cylinder in an area where children play.
LP Cylinder Valve
Retainer Strap
Safety Cap
LP Cylinder
•The LP cylinder used with your grill must meet the
following requirements:
•Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
•LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders,
spheres and tubes for transportation of dangerous goods,
Transport Canada (TC). See LP cylinder collar for marking.
•LP cylinder valve must have:
•Type 1 outlet compatible with
regulator or grill.
•Safety relief valve.
•UL listed Overfill Protection Device (OPD). This
OPD safety feature is identified by a unique
triangular hand wheel. Use only LP cylinders
equipped with this type of valve.
OPD Hand
Wheel
•LP cylinder must be upright for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP cylinder in upright position
for vapor withdrawal
LP (Liquefied Petroleum Gas)
•LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
•LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
•Use only licensed and experienced dealers.
•LP dealer must purge new cylinder before filling.
•Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
•A frosty regulator indicates gas overfill. Immediately close
LP cylinder valve and call local LP gas dealer for assistance.
•Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
•To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under “Gas Companies” for nearest certified LP
dealers.

5
WARNING
If “growing” bubbles appear, do not use or move the LP
cylinder. Contact an LP gas supplier or your fire department!
2.Turn all control knobs to the OFF position.
Do not use a POL transport
plug (plastic part with external
threads)! It will defeat the
safety feature of the valve.
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
DANGER
• Do not insert any tool or foreign object into the valve outlet or
safety relief valve. You may damage the valve and cause a
leak. Leaking propane may result in explosion, fire, severe
personal injury, or death.
LP Cylinder Exchange
LP Cylinder Leak Test
For your safety
•Many retailers that sell grills offer you the option of replacing
your empty LP cylinder through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described
in the "LP Cylinder" section of this manual.
•Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
•Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place safety cap on cylinder valve outlet whenever the cylinder
is not in use. Only install the type of safety cap on the cylinder
valve outlet that is provided with the cylinder valve. Other types
of caps or plugs may result in leakage of propane.
•Leak test must be repeated each time LP cylinder is
exchanged or refilled.
•Do not smoke during leak test.
•Do not use an open flame to check for gas leaks.
•Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
•Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows in
figure below.
• Do not use household cleaning agents. Damage to gas train
components can result.
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the coupling
nut, holding regulator in a straight line with
LP cylinder valve so as not to cross-thread
the connection.
4.Remove the safety cap from LP cylinder valve. Always use cap
and strap if supplied with valve.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full
stop.
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
Connecting Regulator to the LP Cylinder
Straight
Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.
Coupling nut
Nipple has to be
centered into the LP
cylinder valve.
Safety Relief
Valve
OPD Hand
Wheel
Type 1 outlet
with thread
on outside
Strap and Cap
c k w
o
l
i
s
C
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f
f
O

6
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below, or other similar
fittings on your grill.
5.If “growing” bubbles appear, there is a leak. Close LP cylinder
valve immediately and retighten connections. If leaks cannot be
stopped do not try to repair. Call for replacement parts.
6.Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
• Outdoor gas appliance is not intended to be installed in or
on a boat.
• Outdoor gas appliance is not intended to be installed in or on
an RV.
• Never attempt to attach this grill to the self-contained LP
gas system of a camper trailer or motor home.
WARNING
Safety Tips
• Before opening LP cylinder valve, check the coupling nut for
tightness.
• When grill is not in use, turn off all control knobs and LP
cylinder valve.
• Never move grill while in operation or still hot.
• Some surfaces will be hot during use. Use long-handled
barbecue utensils and oven mitts to avoid burns and splatters.
• Maximum load for sideburner and side shelf is 10 lbs.
• The grease tray or cup must be installed during use and
emptied after each use. Do not remove grease tray or cup
until grill has completely cooled.
• Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces while
grill is hot.
• If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
• Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
• Do not store objects or materials inside the grill cart enclosure
that would block the flow of combustion air to the underside of
either the control panel or the firebox bowl.
• The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
• If you have a grill problem see the "Troubleshooting” Section.
• If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off
gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve
leave area and call your fire department!
WARNING
CHOKING HAZARD-Small parts.
Not for children under 3 years.
WARNING
Battery
a. Size of battery/ type/ designation: AA
b. Nominal Voltage: 1.5v
c. Number of battery required: 1PC
d. Battery included or not: Yes
Non-rechargeable batteries are not to be recharged.
Batteries are to be inserted with the correct polarity.
Exhausted batteries are to be removed from the product.
Do not dispose of the batteries in fire. Batteries may
explode or leak.
NOTE: Sideburner shelf
fascia and other parts not
shown for clarity.
NOTE: Your grill may NOT
be equipped with a
sideburner.

7
5. Light adjacent burners in sequence by pushing knobs in and
turning to the HIGH position.
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Do not use lump charcoal or ceramic briquettes in a gas grill.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create a
potentially dangerous condition resulting in property
damage and/or personal injury.
• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a three (3)
foot clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light or re-light burner with lid
closed. A buildup of non-ignited gas inside a closed
grill is hazardous.
• Never operate grill with LP cylinder out of correct
position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling nut
before moving LP cylinder from specified operation
position.
3 ft.
3 ft.
Ignitor Lighting
Match-Lighting
If ignition does NOT occur in 5 seconds, turn the burner
controls off, wait 5 minutes and repeat the lighting
procedure. If the burner does not ignite with the valve
open, gas will continue to flow out of the burner and
could accidently ignite with risk of injury.
Turn controls and gas source or tank OFF when not
in use.
4. Place match into match holder (hanging from side panel of
grill). Light match; then light burner by placing match through
the match light hole on side of grill. Immediately push in and
turn burner knob to the HIGH position. Be sure burner lights
and stays lit.
CAUTION
WARNING
• Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. To ignite, push and turn IGNITION BURNER knob to HIGH.
Immediately, push and hold ELECTRONIC IGNITOR button
until the burner lights.
5. If ignition does NOT occur in 5 seconds, turn the burner
controls off , wait 5 minutes and repeat the lighting
procedure.
6. To ignite remaining burners, push and turn knob to the HIGH
position starting with the burners closest to the IGNITION
BURNER first.

8
Charcoal Lighting Instructions
1. With a cold grill, remove cooking grates.
2. Place charcoal tray in grill.
3. Place single layer of charcoal in tray, 3 lbs maximum.
4. Replace cooking grates.
5. With lid open, ignite burners using Gas Lighting Instructions.
6. Operate gas burners on HIGH for 15 minutes with lid closed.
7. Turn controls knobs to (off).
8. Open lid and wait 5 minutes, or until the charcoal turns white,
before adding food.
• Do not operate gas burners for more than 15 minutes
when using charcoal.
• Never use lighter fluid, kerosene, gasoline or alcohol
to light charcoal.
• Never use wood chunks, instant light or lump charcoal
in your grill.
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal inside
homes, vehicles, or tents.
After a charcoal fire appears extinguished, unconsumed
embers can retain heat for up to 24 hours, and if exposed to
fresh air, can burst into flame unexpectedly. Any such
embers outside the firebox of the grill pose a fire hazard and
can ignite combustible surfaces such as wooden decks.
ŸClean up of the grill after each charcoal use is required.
ŸMake sure coals are completely extinguished and the unit
has adequately cooled before cleaning.
ŸRemoved charcoal tray and clean out all ashes.
Cleaning Recommendations
Proper Charcoal Tray Placement
Remove Cooking Grates
Note: After use, the charcoal tray may discolor. This is normal
during use.
WARNING
WARNING
WARNING
• Start charcoal ONLY with charcoal tray properly
placed in the firebox. See figure.
• Remove charcoal tray from firebox and store when
using as a gas only grill.
• Do not operate gas burner with charcoal tray installed
in the firebox without charcoal.
• Other fuels such as wood, wood pellets, paper or coal
must not be used.

9
• Before each use, check to see if hoses are cut or worn or
kinked. Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
Hose Check
• Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in off position. To check valves,
first push in knobs and release, knobs should spring back. If
knobs do not spring back, replace valve assembly before using
grill. Turn knobs to LOW position then turn back to off position.
Valves should turn smoothly.
Valve Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time in
each collector box or between burner and electrode. See
"Troubleshooting" if no click or spark.
Ignitor Check
• Turn all knobs to the off position. Turn LP cylinder off by
turning hand-wheel clockwise to a full stop.
Turning Grill Off
• Remove cooking grates and heat tents. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in
LOW position than seen on HIGH. Perform burner flame check
on side burner, also. Always check flame prior to each use. If
only low flame is seen refer to "Sudden drop or low flame" in
the Troubleshooting Section.
HIGH
LOW
Burner Flame Check
Sideburner Ignitor Lighting
• Do not lean over grill while lighting.
4. Turn sideburner knob to the HIGH position, push and hold
ELECTRONIC IGNITOR button.
5. If sideburner does NOT light within 5 seconds, turn knob
to off, wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
4. Place lit match near burner. Immediately turn sideburner
knob to the HIGH position. Be sure burner lights and stays
lit.
NOTE: Your grill may NOT be equipped with a
Sideburner!
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
• Cover grill if stored outdoors. Choose from a variety of grill
covers offered by Char-Broil at charbroil.com.
• Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the
Burner Assembly” instructions before starting grill.
2. Open lid during lighting or re-lighting.
• Do not lean over grill while lighting.
3. Turn ON gas at LP cylinder.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
1. Turn gas burner control valves to (off).

10
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and
smoke for paint. Interiors of gas grills are not painted at the
factory (and should never be painted). Apply a strong solution
of detergent and water or use a grill cleaner with scrub brush on
insides of grill lid and bottom. Rinse and allow to completely air
dry. Do not apply a caustic grill/oven cleaner to painted
surfaces.
• Plastic parts: Wash with warm soapy water and wipe dry.
• Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or
specially formulated cleaner. Use nonabrasive scouring
powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on
grease deposits may require the use of an abrasive plastic
cleaning pad. Use only in direction of brushed finish to avoid
damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is NOT recommended to
clean cooking surfaces while grill is hot.
SPIDER ALERT!
CAUTION
INSIDE BURNER
SPIDER AND WEBS
If your grill is getting hard to light or the flame is weak,
check and clean the venturis and burners.
Spiders or small insects are known to create “flashback”
problems by building nests and laying eggs in the grill’s
venturi or burner, obstructing the flow of gas. The back-
up gas can ignite behind the control panel. This
flashback can damage your grill and cause injury. To
prevent flashbacks and ensure good performance the
burner and venturi tube assembly should be removed
and cleaned when ever the grill has been idle for an
extended period of time.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove carryover tubes and hardware securing burners.
4. Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the
burner configuration. See different configurations in
illustrations below.
5. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use
the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush). Run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each port
to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food
residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage due to normal wear and corrosion,
some holes may become enlarged. If any large cracks or holes
are found, replace burner.
VERY IMPORTANT: Burner tubes must
reengage valve openings. See
illustrations at right.
Correct burner-to-
valve engagement
9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach to burners. Replace
heat tents and cooking grates.
13. Before cooking again on grill, perform a “Leak Test” and
“Burner Flame Check”.
Your burner might be different
Electrode
Pry off electrode with
a flate blade
screwdriver
Electrode
Firebox
Carryover tube
Carryover tube
Firebox Burner
Support
Remove
screws
Firebox
Firebox Burner
Support