Char-Broil Quickset 463941404 Assembly User manual

A
463941404/0-4165440(03-05-04)
463941404
ASSEMBLYMANUAL
THISGRILLISFOR
OUTDOORUSEONLY
CAUTION: Read and follow allsafety
statements, assemblyinstructions,and use
and care directions before attemptingto
assemble and cook.
INSTALLER/ASSEMBLER:Leavethese
instructions withconsumer.
CONSUMER: Keepthis manualfor future
reference.
A WARNING
Failure to follow all manufacturer's
instructions could result in seriouspersonal
injury and/or property damage.
A CAUTION
Some parts may containsharp edges-
especially as noted in the manual! Wear
protectivegloves if necessary.
Ifyou have any questionsor needassistance
during assembly, pleasecall 1-800-241-7548.
Visitusonthe.webat: ,,,.dllll
KEEPERS OF THE FLAME
COLUMBUS, GA

Partstoassemble:
2LegAssembly
1FrontPanel
1SideSupportBrace
4 CarriageBolt,2"
4 PlasticTeeKnob
A,Laylegassembliesontheirsides.
B.Placefront panelonlegs.
C.Bracesattachtoinsideof legs.
D. Securewithcarriageboltsandteeknobs.
NOTE:Leaveteeknobslooseonrightside.
LegAssembly_._ ................
/j"
,Leavetheseloose.
Qty.4
SideSupportBrace
(Fits insidelegs.)
Qty.4 NOTE:Topreventscratching,laygrillonpackingmaterialto assemble.

ParLsto assemble:
1 BackSupportBrace
4 CarriageBolt,2"
4 PlasticTeeKnob WheelAssembly
2 WheelAssembly Tank
1TankSupportBracket Support
2 HitchPin Bracket
2 LegExtender
Leg Extender
A.Turnassemblyupside-down.
B.Securebackbraceandsidebracetoleftleg
and backbracetorightlegwithcarriagebolts
andteeknobs•NOTE: Leaveteeknobsloose
on dghtside.
C. Insertwheelassembliesintolegsandbracket•
Bracketfitsinsidelegs,
D. Securewithhitchpininaxle boltholeclosesttoleg.
E,Pushlegextendersintorightlegs.
Qty.4
Qty.4
Back
Support
Brace

Partsto assemble:
1 CondimentBasket
A. Standcartupright.
B.Placecondimentbasket _\
hooksoverfrontpanelbolts o,,- ,_
on insideof frontleg. _,_,._
SeeinsetA.
C..Placecondimentbasket _
hooksoverbacksupport Condiment
braceboltson outsideof Basket
brace,SeeinsetB.
D..Fullytightenteeknobs
on bothlegs.
B
A

Qty.4
Partstoassemble:
1GrillBottomAssembly
4 CarriageBolt,1Y,"
4 MetalWingNut
2 ControlKnob
A. Standcartupright.
B.Makesureignitorwireis connected
to ignitor.
C. Placegrillbottomontosupports.Control
paneloverlapsfrontpanel.
D. Securewithcarriageboltsandwingnuts.
E. Presscontrolknobsontovalves.
:Qty.4
Ignitor
INire
el

Partstoassemble:
1V-Bar
A.PlaceV barontosupportsat each
endofgrillbottom.
NOTE:
Ceramicbriquetsarenot required.

Partsto assemble: A.Attachshelftorightsideusingfourwingscrews
1 SideShelf or crownscrews.
4 WingScrewor B.Pushplasticend capsinto leftlegassembly.
CrownScrew
--OR-- _
SideShelf
Qty.4 EndCap

Partstoassemble;
1SideburnerBody
1SideburnerFrame
1CrownScrewor
WingScrew
1CarriageBolt,2"
1MetalWingNut
A.Placesideburnerbodyonto
legs.Insertcrownscreworwing
screwthroughleg,middleholein
toolholder,andintobody.
B.Inserttabonfrontofsidebumer
frameintobody,thenalignthe
rearframehole,rearbodyhole,
and middlerearleghole.Secure
withcarriageboltand metalwing
[_ _ nut.
Qty.1 Qty.1 Qty.1
Sideburner\
Frame
Sideburner_
Body
Tabon
frameinto
holein _
body.

Partstoassemble: Grate
1Sidebumer
1SideburnerGrate
1SideburnerKnob
1 MetalWingNut
A. Insertsideburnertubeintoframe,placingthreadedstudon bottomof
burnerintosmallholeinframe.Attachfrombeneathwithmetalwingnut.
Donotfullytighten.
B.Insertsideburnervalve(attachedtovalvecup)intoburnertube,then
snapcupintosidebumerbody.Noteproperengagementin inset below.
C. Presssideburnerknobontovalvestem.
D.Afterensuring proper tubelvalveengagement,fullytightenburnerwingnut.
E.Placesideburnergrateontobody.
F.Locatethelongsideburnerignitorwire(attachedtoignitorbehindcontrol
panel).Routewireoversidesupportbraceand
attachtoelectrodeon bottomofsideburner,
Proper
tube-to-valve
engagement Sidebumer
Knob
Sideburner_-_
IgnitorWire
ValveC_

Partsto assemble: j_\
1 GrillLid _
1 Handle LogoPlate_//'_
1LogoPlate
2 MetalWingNut
2 HingePin
2 HitchPin
A.Attachlidtogrill bottomwith
hingeandhitchpins.
B.Attachhandletolidwithtwo
metalwingnuts.
C. Snaplogoplateintolid.
(Lidstylemayvary)
Qty.2 Qty.2

Partstoassemble: rearofSwingAwaysshould
1 UpperSwingAway pointupward.
1LowerSwingAway
1CookingGrate _ UpperSwingAway
A. Sliderearpivotwireof lowerSwingAway
intolowerholesin sideofgrill lid.
B.Insertlegwiresintotopholeof
three-holepatternin sideof grill
bottom.
C. Sliderearpivotwireofupper
SwingAwayintomiddleholes
in sideofgrilllid.
D. Insertlegwiresintoloopon
sidesoflowerwarmingrack.
E.Placecookinggrateontograte
restsin grillbottom.
slower SwingAway
Cooking
Grate

Parts to assemble:
1TankRetainerWire
1 CarriageBolt,1¼"
1 PlasticTeeKnob
A.Attachretainerwireto side
bracewith carriageboltand
tee knob.Leaveloose.

Partstoassemble: LP tankissoldseparately.Filland
1LPGasTank leakcheckbeforeattachingtogrill
(Notincluded) andregulator.
A.CenterLPtankonsupportbracket
withcollaropeningtofront•
B.Slideretainerovertankcollarand
tightenteeknob, /Tank Collar
CAUTION
Tankcollaropeningmustfacetofront ofcartonce
tankisattached.
Failuretoinstall tankcorrectlymayallowgashoseto
bedamagedinoperation,resultingintheriskoffire.
See Use & Care manual to perform the
"Burner Flame Check" and for important
safety instructions before using.
i
? ....
/
//
/
/
LPGasTank
/
/

Partstoassemble:
1GreaseClip
A, Hanggreaseclip
beneathgrillbottom.
B.Hanganemptysoup
can(netincluded)from
greaseclip.
!11 1CAUTION l_-_lll
""i!_]_rrietm°bn_a Imlcafnginl_IwiPt_Vir_ils_aUfSt_rhe°trgprea;er_
Rear view
of grill.

PartsList- Model463941404
Kev Qtv, D_ Part#
A 1 Upper SwingAway .................... 4156450
B 1 Lower SwingAway .................... 4152000
C 1 Condiment Basket .................... 4154271
D 1 Side Shelf........................... 4154542
E 1 Handle ............................. 4154474
F 1 Sideburner Grate ..................... 4156376
G 2 WheelAssembly ...................... 4310002
H 1 Back Support Brace ................... 4500250
I1V-Bar .............................. 4500292
J 1 Sideburner Frame .................... 4501705
K 1 Tank Support Bracket.................. 4503122
L 2 Leg Assembly ........................ 4503286
M 1 Front Panel.......................... 4503116
N 1 Side Support Brace ................... 4503120
O 1 SideburnerBody ...................... 4310005
P 4 #10xl/2", T-20, Self-Tap Screw .......... 4080043
Q2 Valve Clip ........................... 4151043
R 1 BurneflCollector Assembly .............. 4505085
S 1 Control Panel Assembly ................ 4530241
T 2 Control Knob ........................ 4154470
U 1 Grill Bottom.......................... 4580796
V 1 Grill Lid ............................. 4580105
W
X
Y 1
Z 1
AA 1
BB !
CC 2
1
1
1
Part#
1 Tank Retainer Wire.................... 4151018
1 Sidebumer Knob ..................... 4154471
Logo Plate .......................... 4157147
Sideburner .......................... 5068026
Grease Clip ......................... 5156607
Cooking Grate ....................... 4152742
Leg Extender ........................ 4154540
Hardware Sag, Cart ................... 4254079
Hardware Bag,Shelf .................. 4254050
Hardware Bag,Sideburner.............. 4254086
Optional Assembly Hardware
We realize some customersprefertousetools.Optional hex
nuts have been providedfor youto use.

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